BOB-CAT 970474 BOSS-VAC PRO Operator Manual & Illustrated Parts List
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BOB-CAT 970474 BOSS-VAC PRO Operator Manual & Illustrated Parts List

12 bushel bag, collection system
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MODEL :
970474 BOSS-VAC PRO™, 12 BUSHEL BAG, COLLECTION SYSTEM
970502 KIT-DECK, 52IN 12 BUSHEL COLLECTION SYSTEM
970503 KIT-DECK, 61IN 12 BUSHEL COLLECTION SYSTEM
970504 KIT-DECK, 72IN 12 BUSHEL COLLECTION SYSTEM
Manual 4170502
Rev. A 03/21/2014
107067_en
OPERATOR MANUAL
& ILLUSTRATED PARTS LIST
Printed in Canada
O-03

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Summary of Contents for BOB-CAT 970474 BOSS-VAC PRO

  • Page 1: Illustrated Parts List

    OPERATOR MANUAL & ILLUSTRATED PARTS LIST MODEL : 970474 BOSS-VAC PRO™, 12 BUSHEL BAG, COLLECTION SYSTEM 970502 KIT-DECK, 52IN 12 BUSHEL COLLECTION SYSTEM 970503 KIT-DECK, 61IN 12 BUSHEL COLLECTION SYSTEM 970504 KIT-DECK, 72IN 12 BUSHEL COLLECTION SYSTEM Manual 4170502 Rev. A 03/21/2014...
  • Page 2 BAG COLLECTION SYSTEM...

  • Page 3: Table Of Contents

    BAG COLLECTION SYSTEM IMPORTANT MESSAGE Thank you for purchasing this Schiller Grounds Care, Inc. product You have purchased a world class product, one of the best designed and built anywhere. This product comes with an Owner / Operator’s Manual. The useful life and good service you receive from this product depends to a large extent on how well you read and understand this manual.

  • Page 4: Description / Specifications

    BAG COLLECTION SYSTEM DESCRIPTION / SPECIFICATIONS DESCRIPTION Rear mount 3 baggers 12 bushel collection system. SPECIFICATIONS Capacity: ………………………………………………….…. 12 Bushel (BU) Dump from Seat: ……………………..……………………. No Dump operation: ……………………………..…………….. N/a Number of bags: ……………………………………..…….. 3 Fan Diameter: ………………………………………………. 15.31 in Number of fan blades: ……….…………………………….

  • Page 5: Safety

    SAFETY BAG COLLECTION SYSTEM NOTICE !!!! This symbol means: ATTENTION ! Unauthorized modifications may present extreme BECOME ALERT! safety hazards to operators and bystanders and could also result in product damage. Your safety and the safety of others is involved. Signal word definitions: Schiller Grounds Care, Inc.
  • Page 6 BAG COLLECTION SYSTEM SAFETY Careful operation is your best insurance against an accident. Read this section carefully before operating the vehicle and accessory. This accessory is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury. All operators, no matter how experienced they may be, should read this and other manuals related to the vehicle and accessory before operating.
  • Page 7 BAG COLLECTION SYSTEM SAFETY OPERATION: MAINTENANCE AND STORAGE 1. Do not put hands or feet near, under or inside 1. When cleaning, repairing or inspecting the vehicle rotating parts. and accessory, make certain that all moving parts have stopped. Disconnect wire from the spark 2.

  • Page 8: Safety Decals

    SAFETY BAG COLLECTION SYSTEM DECALS REPLACE IF DECALS ARE DAMAGED SEE PARTS BREAKDOWN FOR DECAL LOCATION DECAL #2000735 DECAL #4164269 Before installing or using: Locate, read and make sure to understand all of the owner’s manual. DECAL #4165975 To avoid serious injury from Rotating Blades Keep hands and feet away Stop engine and let blades stop before removing grass collector or unclogging.

  • Page 9: Assembly Instructions

    ASSEMBLY INSTRUCTIONS BAG COLLECTION SYSTEM Tools Required: Wrench : 7/16, 1/2, 9/16, 3/4“ Ratchet Socket : 7/16, 1/2, 9/16, 3/4“ Drill bits : 13/64, 9/32, 13/32” Drill Small Cross head (Phillips Drive) screwdriver Small Screw driver with Bit “T25 Torx drive” Refer to corresponding parts breakdown section for parts identification Fully assembled view...
  • Page 10 ASSEMBLY INSTRUCTIONS BAG COLLECTION SYSTEM STEP 1: GRASS COLLECTOR PREPARATION: Chute : Remove chute (item 69) from bag in shipping crate . Using the dimpled marks as a guide: Drill four holes 9/32” (item a) Drill two holes 13/64” (item b) Install keeper plate (item 60) on chute with one Tapping screw “T25 Torx drive”...

  • Page 11: Blower Assembly

    ASSEMBLY INSTRUCTIONS BAG COLLECTION SYSTEM BLOWER ASSEMBLY: Take deck kit corresponding to mower deck size. For 52” and 61” decks : Use deck kit #970502 and #970503. Choose one set of holes (A or B) corresponding to your deck size. Deck size Set of holes 52 in...
  • Page 12 ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS BAG COLLECTION SYSTEM For 72” deck: Use deck kit #970504. Insert spring longer end (item A) on tensioner’s hole (item B). Bolt other end in the hole on the blower hitch as shown. REF. ENGLISH DESCRIPTION QTY.

  • Page 13: Vehicle Preparation

    VEHICLE PREPARATION BAG COLLECTION SYSTEM STEP 2: VEHICLE PREPARATION Removing parts and bracket installation: For 52” deck From mower deck, remove chute (item a), its hardware (items b & c) and belt guard (item d). By using same knob (item e), install bracket (item 6) from deck kit #970502 on mower deck.
  • Page 14 VEHICLE PREPARATION BAG COLLECTION SYSTEM Baffle and pulley installation: *Refer to double pulley table to select the correct double pulley and spacer (supplied with deck kit). For 52” deck, use deck kit #970502. From mower deck, remove current discharge baffle (item a). By using same hardware (items b &...
  • Page 15 VEHICLE PREPARATION BAG COLLECTION SYSTEM Mounting pins installation: Install mounting pins on left and right side of vehicle’s rear bumper as indicated . Note: For vehicles with 72” mower deck, remove rear weight plates (item C) from bumper. Remove two bolts (item A) and nuts from vehicle. They will be replaced by new ones.

  • Page 16: Installation

    INSTALLATION BAG COLLECTION SYSTEM STEP 3: COLLECTION SYSTEM INSTALLATION: THE BLOWER: For 52” and 61” decks: Use deck kits #970502 and #970503. Install blower on deck with mounting pin (item 3). Secure with hair pin (item 8). Choose between A or B installation A) Bolts (items 15) Longer to install and remove but hold tighter.
  • Page 17 INSTALLATION BAG COLLECTION SYSTEM For 72” deck, use deck kit #970504 : Install blower on deck with mounting pin (item 2). Secure with hair pin (item 7). Choose between A or B installation A) Bolts (items 13) Longer to install and remove but hold tighter. Secure blower on deck with two bolts (items 13) and nylon lock nuts (items 15).
  • Page 18 INSTALLATION BAG COLLECTION SYSTEM Loose bolt and nut holding belt guide (item 62) Install belt on all blower pulleys as shown. Position belt guide approximately the 8 o’clock position and 2 11/16” as shown to make sure it doesn’t interference with belt or pulley. Tighten bolt and nut loosen before.
  • Page 19 INSTALLATION BAG COLLECTION SYSTEM COLLECTION SYSTEM ASSEMBLY: Before to remove collection system from crate, remove two carriage bolts (item A) and nylon lock nuts (item B) from two latches. Release latches. Tip : install carriage bolt on hole (item C) to keep latches opened during pallet removal only.
  • Page 20 ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS BAG COLLECTION SYSTEM Discharge tube: Remove discharge tube (item 7) from shipping crate . Using the dimpled marks as a guide: Drill three holes 9/32”. Adjustment tube : Remove adjustment tube (item 6) from shipping crate . Choose one set of holes (from A to G) corresponding to your deck size.
  • Page 21 INSTALLATION BAG COLLECTION SYSTEM Discharge tube top section: Rotate discharge tube’s elbow counter clockwise into grass collector’s rubber seal. Discharge tube bottom section: TIP: Position mower deck’s height at mid range position to ease discharge tube assembly. By using handle, install bottom portion of discharge tube assembly on chute (previously installed on blower).

  • Page 22: Adjustments & Removal

    ADJUSTMENTS & REMOVAL BAG COLLECTION SYSTEM STEP 4 : ADJUSTMENTS ADJUST DISCHARGE TUBE: It’s possible to adjust tube positioning by using another set of holes. If no set of holes corresponds to the need, make sure it is well installed. If it is well installed, it is possible to adjust tube to a proper fit (verify mower deck up and down position).

  • Page 23: Operation

    OPERATION BAG COLLECTION SYSTEM STEP 6 : OPERATING INSTRUCTIONS: HAZARDOUS AREA ! MAKE SURE THAT NOBODY IS WITHIN A 17 FT RADIUS The collection system is started at the same time as WHEN THE VEHICLE IS IN OPERATION. the mower deck. Refer to the mower deck and the vehicle owner’s manuals to familiarize yourself with the controls and safety precautions.

  • Page 24: Service

    SERVICE BAG COLLECTION SYSTEM SERVICE SCHEDULE TO PREVENT INJURIES: STOP THE MOTOR. APPLY PARKING BRAKE. REMOVE THE IGNITION KEY. DISCONNECT THE WIRE FROM THE SPARK PLUG(S) AND KEEP AWAY FROM SPARK PLUG(S) TO PREVENT ACCIDENTAL STARTING. NEVER GET UNDER THE GRASS COLLECTOR WHEN IT IS RAISED OFF THE GROUND. Daily: Clean collection system thoroughly and repaint all parts from which paint has worn.

  • Page 25: Troubleshooting

    TROUBLESHOOTING BAG COLLECTION SYSTEM Please refer to parts breakdown section for parts identification. TROUBLESHOOTING PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION Blower vibrates or is Damaged pulley Replace pulley abnormally noisy . Damaged bearing Replace the bearing Fan is damaged Remove and straighten or replace the fan. Belt is damaged Replace the belt.
  • Page 26 TROUBLESHOOTING BAG COLLECTION SYSTEM Please refer to parts breakdown section for parts identification. TROUBLESHOOTING PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION Collector doesn’t lock on place easily. Collector slots are not well installed Make sure both sides are well on both sides grooves from bottom installed on bottom pin.

  • Page 27: Double Pulley Table

    DOUBLE PULLEY TABLE BAG COLLECTION SYSTEM DOUBLE PULLEY TABLE Double Pulley Double Pulley 4169425 4169426 Use on with Spacer Use on with Spacer(s) 942302H 942508J (1) 64163-64 & (1) 64163-68 942311H 942509J 942298H 942511J 64163-64 942501J 64163-84 942516J (1) 64163-64 & (1) 64163-68 942502J 64163-64 942519J...

  • Page 28: Parts Section

    PARTS SECTION BAG COLLECTION SYSTEM PARTS SECTION...
  • Page 29 BAG COLLECTION SYSTEM PARTS BREAKDOWN COLLECTION SYSTEM...
  • Page 30 BAG COLLECTION SYSTEM PARTS BREAKDOWN COLLECTION SYSTEM...
  • Page 31 BAG COLLECTION SYSTEM PARTS BREAKDOWN COLLECTION SYSTEM...

  • Page 32: Parts List

    BAG COLLECTION SYSTEM PARTS LIST COLLECTION SYSTEM Ref. English description Qty. Part # Frame 4170286.7 Mounting hitch 4170158.7 Lid's frame 4170196.2 Right latch 4170162.7 Left latch 4170163.7 Adjustment tube 4170208 Discharge tube 4170209 Left cover 4170210 Right cover 4170211 4170160 Mounting pin 4170161 Link...
  • Page 33 394.P-1/4X1/2 Machine screw T.H. 1/4" n.c. x 3/4" 394.P-1/4X3/4 Tapping screw M5 x 12mm "T25 Torx drive" 408.P-T25-M5x12 Pop-rivet 3/16" LF x 3/8" no AD-66ABSLF 415-3/16LFX3/8 Decal BobCat 4158401 Caution decal projection 4170287 Decal pinch point 4137371 Serial number #N/A Frame with safety decals 4170239.7...
  • Page 34 BAG COLLECTION SYSTEM PARTS LIST COLLECTION SYSTEM Ref. English description Qty. Part # Handle 4170234 Belt guide 4170244.7 Spacer 4170245 Flat pulley 4170246 V pulley 4170247 V pulley with set screws 4170248 Flangette 4170249 Bearing with set screw 4170250 Chute 4170251 Key 1/4"...
  • Page 35 BAG COLLECTION SYSTEM PARTS LIST COLLECTION SYSTEM Ref. English description Qty. Part # Lock washer 5/16" 64006-02 Socket head set screw 5/16"' n.c. x 5/16'' 391NC.N-5/16X5/16 Machine screw T.H. 1/4" n.c. x 3/4" 394.P-1/4X3/4 Tapping screw M5 x 12mm "T25 Torx drive" 408.P-T25-M5x12 Grease fitting 1/4"...
  • Page 36 COLLECTION SYSTEM KIT-DECK PARTS BREAKDOWN KIT-DECK, 52IN 12BU COLL SYSTEM 970502...
  • Page 37 COLLECTION SYSTEM KIT-DECK PARTS LIST KIT-DECK, 52IN 12BU COLL SYSTEM 970502 Ref. English description Qty. Part # Blower hitch 4170290.7 Link tube 4170291.7 Mounting pin 4170292.7 Baffle 4170293.7 Belt guard with safety decal 4170294.7 Bracket 4170295.7 64188-33 Hair pin 2mm 64168-2 Hair pin 2.5mm 64168-7...
  • Page 38 COLLECTION SYSTEM KIT-DECK PARTS BREAKDOWN KIT-DECK, 61IN 12BU COLL SYSTEM 970503...
  • Page 39 COLLECTION SYSTEM KIT-DECK PARTS LIST KIT-DECK, 61IN 12BU COLL SYSTEM 970503 Ref. English description Qty. Part # Blower hitch 4170290.7 Link tube 4170291.7 Mounting pin 4170292.7 Baffle 4170298.7 Belt guard with safety decal 4170299.7 Bracket 4170300.7 64188-33 Hair pin 2mm 64168-2 Hair pin 2.5mm 64168-7...
  • Page 40 COLLECTION SYSTEM KIT-DECK PARTS BREAKDOWN KIT-DECK, 72IN 12BU COLL SYSTEM 970504...
  • Page 41 COLLECTION SYSTEM KIT-DECK PARTS LIST KIT-DECK, 72IN 12BU COLL SYSTEM 970504 Ref. English description Qty. Part # Blower hitch 4170302.7 Mounting pin 4170292.7 Baffle 4170303.7 Belt guard with safety decal 4170304.7 V-Belt , A-96 4170305 64188-33 Hair pin 2mm 64168-2 Hair pin 2.5mm 64168-7 Spring...

  • Page 42: Torque Specification Table

    BAG COLLECTION SYSTEM TORQUE SPECIFICATION TABLE GENERAL TORQUE SPECIFICATION TABLE USE THE FOLLOWING TORQUES WHEN SPECIAL TORQUES ARE NOT GIVEN NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal oil. They do not apply if special graphited or moly disulphide greases or other extreme pressure lubricants are used.

  • Page 43: Options

    12 BUSHEL DFS, Inner #11ga wrapper plate to bolt on COLLECTION SYSTEM blower housing for collection system Rear mount collection system for #970473 or #970474. BobCat mowers ProCat,/Predator For a repair or preventative measure. 52-61-72” model *These accessories may need other parts*...
  • Page 44 SCHILLER GROUNDS CARE, INC. ONE BOB-CAT LANE P.O. BOX 469 JOHNSON CREEK, WI 53038 920-699-2000 ©Schiller Grounds Care, Inc. 2010 www.schillergc.com...

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970502970504970503Boss-vac pro 970474

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