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Atlas Triton T-80 Operating Manual

High effi ciency boiler
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Installation, Operating & Maintenance Manual
T- 20 0
Triton Series
High Effi ciency Boiler
Models: T80 - T200
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Designed and Manufactured in Accordance with
ASME Code Section IV
•
ETL Tested and Listed:
ANSI Z21.13-2010 / CSA 4.9-2010
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AHRI IBR Listing per BTS 2000
•
ASME Section IV H-Stamped
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  • Page 1 Triton Series ™ High Effi ciency Boiler Models: T80 - T200 Installation, Operating & Maintenance Manual T- 20 0 • Designed and Manufactured in Accordance with ASME Code Section IV • ETL Tested and Listed: ANSI Z21.13-2010 / CSA 4.9-2010 •...

  • Page 2: Table Of Contents

    Contents A. Introduction ............. 1 A.1. Standard Features & Bene¿ ts ......1 A.2. Miscellaneous ........... 1 B. Pre-Installation ............3 B.1. Determining Unit Location ........ 3 B.2. Connection Information ........4 B.3. Combustion and Ventilation Air ......4 B.4. Conventional Flue Venting ........ 6 C.

  • Page 3: Introduction

    Triton Series™ boilers are 100% designed and manufac- instructions for Atlas™ Triton Series™ High Efficiency ing instructions for Atlas™ Triton Series™ High Ef¿ ciency tured in the USA in accordance with ASME Code Section hot water boilers. Please review the entire manual carefully hot water boilers.
  • Page 4 CAUTION: WARNING: If the information in this Indicates a potentially hazardous situation which, manual is not followed exactly, a if not avoided, may result in moderate or minor ¿ re or explosion may result causing injury or property damage. property damage, personal injury or loss of life.

  • Page 5: Pre-Installation

    B. PRE-INSTALLATION Ace Heating Solutions, LLC. strongly recommends that this Ajax Boiler Inc. strongly recommends that this manual be manual be reviewed thoroughly before installing your Triton Series™ reviewed thoroughly before installing your Triton Series™ high ef¿ ciency boiler. The factory warranty does not apply high efficiency boiler.

  • Page 6: Connection Information

    MODEL T-80 T-100 T-150 T-200 CAUTION: Inlet Temp. • Locate the unit so that the condensate can be treated Outlet Temp. and piped to meet city and local code requirements. Rec. Flow Rate (gpm) 34-69 43-85 65-129 85-172 • The boiler shall be installed such that the gas ignition system components are protected from water (drip- Pressure Drop For Rec.
  • Page 7 • Use of the boiler in construction areas where ¿ ne • Note: All additional gas ¿ red equipment should be particulate matter, such as concrete dust or drywall considered when calculating the necessary air supply. dust, is present may result in damage to the boiler that is not covered by the warranty.

  • Page 8: Conventional Flue Venting

    Louvers and grilles. NOTE: Ajax Boiler Inc. recommends that one opening shall com- Ace Heating Solutions, LLC recommends that one opening NOTE: mence with 6” from the top and one opening shall com- shall commence with 6” from the top and one opening shall The required size openings for combustion, ventila- mence 6”...
  • Page 9 • Terminate vent at least 1 ft. above grade, including hood of condensate production in the vent. Atlas™ snow line. Triton Series™ Boilers require Category IV venting. (See NFGC, NFPA 54, Section 7 “Venting Equipment”...
  • Page 10 • Gases may form a white vapor plume in the winter. The plume could allow hazardous À ue gas in through an open window or obstruct a window view if the termination is installed near windows. • Prevailing winds, in combination with below freezing temperatures, can cause freezing of condensate and water/ice build up on building, plants or roofs.

  • Page 11: Installation

    Do not store or use gasoline or other À ammable vapors and liquids or other combustible materials in the vicinity • Altering any Atlas™ Triton Series™ boiler’s pressure Altering any Atlas™ Triton Series™ boiler’s pressure of this or any other appliances. To do so may result in an...

  • Page 12: Rating And Certi¿ Cations

    Boiler output ratings are based on factory tests under appropriate conditions. Field results may vary. • Your Atlas™ Triton Series™ Boiler carries two identi¿ - • Maximum allowable working pressure for the boiler cation plates. The coil identi¿ cation plate, which carries...

  • Page 13: Installation Codes

    NOTE: T-80 T-100 T-150 T-200 MODEL Your Atlas™ Triton boiler comes equipped with a steel Minimum Flow Rate (GPM): pallet jack base for safe and easy movement and place- ment. Maximum Flow Rate (GPM): Pressure Drop: 1.

  • Page 14: Gas Supply

    C 12 C.5.b. Pressure Relief Valve The boiler must be isolated from the gas supply piping system by closing its individual manual shut–off valve The pressure relief valve safety is factory assembled on the during any pressure testing of the gas supply piping safety manifold previously installed to the boiler in Section system at test pressures equal to or more than ½...

  • Page 15: Pump Installation

    C 13 C.6.b. Gas Supply Pressure C.7. P NSTALLATION WARNING: WARNING: Relieve the pressure in the gas supply line prior to con- Electrical Shock Hazard! necting the boiler and its manual shut off valve to the gas • Electrical work must be done by a quali¿ ed electrician supply line.

  • Page 16: Electrical

    • In Canada, CSA C22.1 C.E.C. Part 1. NOTE: The Atlas™ Triton Series™ T80 – T100 boilers are wired for 120 VAC, 10 amps, while models T150 – T200 are A grounding electrode conductor shall be used to con- wired for 120 VAC, 15 amps, although the units current nect the equipment grounding conductors, the equipment will usually be much lower.
  • Page 17 C 15 Vent pipe system must be made of materials approved for • The diameter of the vent À ue pipe should be sized use with condensing À ue gasses. according to NFGC (US) and Appendix B of the CGA, Do not reduce the diameter of the vent pipe.

  • Page 18: Condensate Drains

    C 16 3. Insofar as is practical, close all building doors and adjacent buildings, openable windows and building windows and all doors between the space in which openings shall not be less than those values speci¿ ed the appliances remaining connected to the common in the National Fuel Gas Code, ANSI Z223.1/NFPA 54 venting system are located and other spaces of the and/or the Natural Gas and Propane Installation Code,...

  • Page 19: Modular System Installations

    C 17 Positive Pressure (Sidewall and Vertical) Venting • A common condensate pump/sump may be used. Run separate piping from each condensate drain to the sump. A common drain may be used to dis- CAUTION: charge condensate from the sump. Consult pump/ sump manufacturer for compatibility of pump/sump DO NOT manifold vent components of multiple boilers materials of construction.
  • Page 20 D 18 • Position horizontal air intake termination center line be- NOTE: low horizontal vent termination’s center line. Do not install boiler and circulator pump on the same • Vertical air intake pipe must terminate at least two (2) fused disconnect. feet above the closest portion of the roof.

  • Page 21: Start Up Instructions

    Table E.1.1. below. In order to avoid problems associated with poor water quality, a comprehensive water treatment • All Atlas brand boilers are factory ¿ re tested and ad- plan must be developed to maintain ef¿ciency, reduce re- justed. The Factory Test Report (FTR) is sent with each...

  • Page 22: Factory Test Report (Ftr)

    D 20 unit and must be used when starting the installed unit. tion Blower drives to prepurge speed. Like Forced Draft burners, all Pre-Mix burners must be • Prepurge rate is veri¿ ed with blower feedback signal tested and adjusted, as necessary, to the factory set- and initiates 7 second prepurge.
  • Page 23 D 21 a pressure reading just above the dropout point or until NOTE: the À ame signal increases to above the À ame threshold value, 0.8 Vdc. Please refer to the latest National Fuel Gas Code for leak 11. Turn the pilot hold test off and allow the Flame Safe- test details.
  • Page 24 D 22 but the flame signal should not be more than .5 Vdc. but the À ame signal should not be more than .5 Vdc. If the flame signal is higher than 0.5 Vdc and the flame 10. If the À ame signal is higher than 0.5 Vdc and the À ame 3.
  • Page 25 D 23 22. Test with rich soap water solution to make sure there Opening a safety limit switch (Gas Pressure, Water is no leak at the test tap (B) or any pipe adapter/valve Flow, Drain switches and Recycle Interlock) during mating surfaces.

  • Page 26: Startup Component Adjustments

    E 24 on the Enhanced Panel. 2. Remove aluminum protection screw on the pressure • Safety shutdown and lockout. regulator. 3. Using Operator Interface panel, activate boiler demand by temporally adjusting setpoint (about 40F) above D.7. S TARTUP OMPONENT DJUSTMENTS normal operating setpoint by pressing Con¿...

  • Page 27: After Startup Checklist

    E 25 1. Set the burner cutoff switch on the display panel to the E. MAINTENANCE off position. 2. Wait for the unit to complete its postpurge. Maintenance is an important part of keeping the Triton 3. Turn off the power supply to the unit via the user in- boiler running ef¿...

  • Page 28: Maintenance

    E 26 Triton Recommended Maintenance 1. Adjust the temperature necessary to check burner Schedule Summary operation. • Inspect Boiler Surrounds/ Area • Check Operating Temperature & Pressure E.1.f. Check Pilot/ Main Flame Signal (monthly) • Verify Normal Boiler Sound 1. Using a voltmeter, plug into the À ame detection port on •...
  • Page 29 E 27 E.1.r. Combustion Test (annually) 1. With burner removed (see F.1.m. above), check tubes with À ashlight for soot and remove with soft brush or Adjustments should be made to the gas valve until all read- vacuum. ings are within these recommended values. 2.

  • Page 30: Maintenance Log

    E 28 Triton High Effi ciency Boiler Annual Maintenance Log E.2. M AINTENANCE Daily Checks Notes: Inspect Boiler Area Check Op. Temp & Pres. Verify Normal Boiler Sound Check Lockout Codes Monthly Check Check Operating Control Check Pilot/ Main Flame Signal Verify Normal Boiler Sound Inspect/ Clean Condensate Drain Observe Main Flame...
  • Page 31 E 29 E.3. E LECTICAL IRING IAGRAM...

  • Page 32: Troubleshooting

    F 30 F. TROUBLESHOOTING F.1. C ONTROLLER LOCKOUT AND HOLD CODES NOTE: To support the recommended Troubleshooting, the Hon- eywell SOLA controller has an Alert File. Review the Alert history for possible trends that may have been occurring prior to the actual Lockout. Note Column: H= Hold message;...
  • Page 33 F 31 Recommended Troubleshooting of Lockout Code Description Note Codes 26 Internal fault: Static À ame ripple 27 27 Internal fault: Flame rod shorted to ground detected 28 Internal fault: A/D linearity test fails Internal Fault. 29 Internal fault: Flame bias cannot be set in range Reset Module.
  • Page 34 F 32 Recommended Troubleshooting of Lockout Code Description Note Codes 78 Demand Lost in Run Check wiring and correct any possible errors. If previous steps are correct and fault persists, replace the module. 79 Outlet high limit Check wiring and correct any possible errors. Replace the Outlet high limit.
  • Page 35 F 33 Recommended Troubleshooting of Lockout Code Description Note Codes 105 Flame detected out of sequence Check that À ame is not present in the combustion chamber. Correct any errors. Make sure that the À ame detector is wired to the correct terminal.
  • Page 36 F 34 Recommended Troubleshooting of Lockout Code Description Note Codes 137 ILK failed to close Check wiring and correct any possible wiring errors. Check Interrupted AirÀ ow switch(es) to assure proper func- tion. Verify voltage through the airÀ ow switch to the IAS input with a voltmeter.
  • Page 37 F 35 Recommended Troubleshooting of Lockout Code Description Note Codes 164 Block intake ON OEM Speci¿ c Check wiring and correct any errors. 165 Block intake OFF Inspect the Block Intake Switch to make sure it is working correctly. Reset and sequence the module. During Standby and Purge, measure the voltage across the switch.

  • Page 38: Controller Alert Codes

    F 36 Recommended Troubleshooting of Lockout Code Description Note Codes 213 Invalid Prepurge rate setting 214 Invalid Prepurge time setting 215 Invalid Purge rate proving setting 216 Invalid Run À ame failure response setting 217 Invalid Run stabilization time setting 218 Invalid Stack limit enable setting 219 Invalid Stack limit response setting 220 Uncon¿...
  • Page 39 F 37 Code Description Code Description 34 Parameter PCB was con¿ gured 81 Fan PWM frequency was invalid 35 Range PCB was con¿ gured 82-89 RESERVED 36 Program Module (PM) incompatible with product was inserted 90 Modulation output type was invalid into socket 91 Firing rate control parameter was invalid 37 Program Module application parameter revision differs from...
  • Page 40 F 38 Code Description Code Description 134 CH D-gain was invalid 207 Lead Lag was suspended due to no enabled 135 CH OFF hysteresis was invalid 208 Lead Lag slave session has timed out 136 CH ON hysteresis was invalid RESERVED -221 137 CH sensor type was invalid...
  • Page 41 F 39 Code Description Code Description 277 Abnormal Recycle: LCI off during Drive to Lightoff 313 Run was terminated due to fan failure Rate 314 Abnormal Recycle: Fan failed during Drive to Purge Rate 278 Abnormal Recycle: LCI off during Pre-Ignition test 315 Abnormal Recycle: Fan failed during Measured Purge Time 279 Abnormal Recycle: LCI off during Pre-Ignition 316 Abnormal Recycle: Fan failed during Drive to...
  • Page 42 F 40 Code Description Code Description Internal Errors 487 Internal error: Safety key bit 9 was incorrect 361 Internal error: No factory parameters were were 488 Internal error: Safety key bit 10 was incorrect detected in control 489 Internal error: Safety key bit 11 was incorrect 362 Internal error: PID iteration frequency was invalid 490 Internal error: Safety key bit 12 was incorrect 363 Internal error: Demand-Rate interval time was invalid...
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  • Page 46 F 44 Notes:...

  • Page 47: Warranty

    A. Should an Atlas Triton Series™ Boiler fail due to A. Should an Atlas Triton Series™ Boiler fail due to de- atmosphere. defects in materials or workmanship within the Warranty fects in materials or workmanship within the Warranty 3.
  • Page 48 Ace Heating Solutions, LLC “Quality, value, and service since 1919” 2701 South Harbor Blvd., Santa Ana, CA 92704 AJAX BOILER INC. (714) 540-2230 (714) 540-2239 fax • 2701 South Harbor Blvd., Santa Ana, CA 92704 www.aceheatingllc.com (714) 437-9050 (714) 437-9060 fax •...

This manual is also suitable for:

Triton-100Triton-150Triton-200

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