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SERVICE INSTRUCTIONS
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Rheem Solar Hiline
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Published: February 09
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TM005
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Table of Contents
Related Manuals for Rheem 52S160
Summary of Contents for Rheem 52S160
- Page 1 SERVICE INSTRUCTIONS Rheem Solar Hiline TM005 Revision: D Published: February 09 52S160 52S300 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” This document is stored and maintained electronically by...
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Page 2: Table Of Contents
Replacements Parts List 300 Litre ................. 32 Solar Water Heater Warranty - Australia Only ..............33 Document Revision History ....................34 TM005 Rheem Solar Hiline Service Instructions REV D D.O.I 20/02/2009 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. -
Page 3: Introduction
Should you require further technical advice on a Solar Hiline water heater, contact your nearest Rheem Service Department where genuine replacement parts are also available. Safety Warning The purpose of these service instructions is to provide sufficient information to allow a person with the skills as required by the controlling Regulatory Authorities to carry out effective repairs to a Solar Hiline solar water heater in the minimum of time. -
Page 4: Heater Model Identification
200 – Nominal Surface area 2m² Note: Model number, serial number and date of manufacture must be quoted in all correspondence. TM005 Rheem Solar Hiline Service Instructions REV D D.O.I 20/02/2009 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. -
Page 5: Preventative Maintenance
Confirm all supports and anchors retaining the system to the roof are present, firmly fixed and in good condition. TM005 Rheem Solar Hiline Service Instructions REV D D.O.I 20/02/2009 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. -
Page 6: Specifications
The Hiline solar system is not suitable for use in frost prone areas. TM005 Rheem Solar Hiline Service Instructions REV D D.O.I 20/02/2009 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. -
Page 7: Product Changes
SCT and SBT collectors in non frost areas. Contact your nearest Rheem Service Department if a SCT/SBT collector replacement is required in a frost prone area. Refer to page 30 for further information regarding superseded collector models. -
Page 8: Components & Their Function
Heating Unit (Element) - A tubular device containing an electric resistance element that converts electrical energy to heat. Standard ratings are 2.4, 3.6 and 4.8kW. TM005 Rheem Solar Hiline Service Instructions REV D D.O.I 20/02/2009 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. -
Page 9: Hot Water Physics Related To Solar Water Heaters
The latent heat of steam is approximately 6 times the specific heat of water, i.e. to convert water at 100ºC to steam at 100ºC will require approximately 252 kJ/kg. TM005 Rheem Solar Hiline Service Instructions REV D D.O.I 20/02/2009 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. -
Page 10: Common Faults
In very hard water areas where anode gassing occurs, milky water may be evident. The use of a blue anode should overcome this problem. TM005 Rheem Solar Hiline Service Instructions REV D D.O.I 20/02/2009 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. - Page 11 1. Turn off the stopcock on the cold water supply to the water heater. 2. Open a hot tap. If water flow is persistent and cold then a cross connection exists. TM005 Rheem Solar Hiline Service Instructions REV D D.O.I 20/02/2009 Service.
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Page 12: Wiring Diagram
High energy bills Leaking water heater Noisy water heater TM005 Rheem Solar Hiline Service Instructions REV D D.O.I 20/02/2009 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. This document is stored and maintained electronically by... -
Page 13: Fault Diagnosis Sequence
Is the complaint for leaking? Is the complaint for noise? TM005 Rheem Solar Hiline Service Instructions REV D D.O.I 20/02/2009 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. This document is stored and maintained electronically by... -
Page 14: Fault Finding (Chart 1)
TM005 Rheem Solar Hiline Service Instructions REV D D.O.I 20/02/2009 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. This document is stored and maintained electronically by... -
Page 15: Fault Finding (Chart 1.1)
Water heater electrically OK. conducive for good Continue with diagnosis. solar gain? TM005 Rheem Solar Hiline Service Instructions REV D D.O.I 20/02/2009 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. This document is stored and maintained electronically by... -
Page 16: Fault Finding (Chart 1.2)
4. Replace fuse. Note: If continuing with flow chart 2 of diagnostic procedure do not replace fuse. TM005 Rheem Solar Hiline Service Instructions REV D D.O.I 20/02/2009 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. -
Page 17: Fault Finding (Chart 2)
TM005 Rheem Solar Hiline Service Instructions REV D D.O.I 20/02/2009 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. This document is stored and maintained electronically by... -
Page 18: Fault Finding (Chart 2.1)
Advise customer on usage pattern that will suit. TM005 Rheem Solar Hiline Service Instructions REV D D.O.I 20/02/2009 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. This document is stored and maintained electronically by... -
Page 19: Component Testing
The reading should be 0 ohms. The reading should be 0 ohms. TM005 Rheem Solar Hiline Service Instructions REV D D.O.I 20/02/2009 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. This document is stored and maintained electronically by... - Page 20 3.6kW: 15 ohms – 16 ohms +/- 10% 4.8kW: 11 ohms – 12 ohms +/- 10% 4.8kW: 11 ohms – 12 ohms +/- 10%. TM005 Rheem Solar Hiline Service Instructions REV D D.O.I 20/02/2009 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”.
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Page 21: Fault Finding (Chart 3 & 3.1)
Advise customer on usage pattern to suit solar water heater. TM005 Rheem Solar Hiline Service Instructions REV D D.O.I 20/02/2009 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. This document is stored and maintained electronically by... -
Page 22: Fault Finding (Chart 4)
Replace the thermostat. orientation? Refit heating unit in the correct orientation. TM005 Rheem Solar Hiline Service Instructions REV D D.O.I 20/02/2009 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. This document is stored and maintained electronically by... -
Page 23: Fault Finding (Chart 5 & 6)
TM005 Rheem Solar Hiline Service Instructions REV D D.O.I 20/02/2009 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. This document is stored and maintained electronically by... -
Page 24: Fault Finding (Chart 7)
Tank may be leaking, feel for hot spots on the jacket. Replace tank. TM005 Rheem Solar Hiline Service Instructions REV D D.O.I 20/02/2009 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. This document is stored and maintained electronically by... -
Page 25: Fault Finding (Chart 8)
Fit PLV if required. TM005 Rheem Solar Hiline Service Instructions REV D D.O.I 20/02/2009 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. This document is stored and maintained electronically by... -
Page 26: Component Replacement
As the water runs freely from each tap, close it. 14. Restore the power supply to the electric booster circuit. TM005 Rheem Solar Hiline Service Instructions REV D D.O.I 20/02/2009 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. - Page 27 10. Refit thermostat and reconnect the wiring as per the circuit diagram. 11. Refit the access cover. 12. Restore power supply to electric booster circuit. TM005 Rheem Solar Hiline Service Instructions REV D D.O.I 20/02/2009 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”.
- Page 28 7. Check Sunstat valve connections for leaks. 8. Restore the power supply. TM005 Rheem Solar Hiline Service Instructions REV D D.O.I 20/02/2009 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. This document is stored and maintained electronically by...
- Page 29 12. Reconnect the pull cord. 13. Purge air from the system through hot taps. 14. Restore the power supply. TM005 Rheem Solar Hiline Service Instructions REV D D.O.I 20/02/2009 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”.
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Page 30: Replacing Cba/Cbt/Sct/Sbt Collectors With Npt Collectors
NPT collectors are not suitable for use in frost prone areas. When replacing collectors in a frost prone area it will be necessary to contact the nearest Rheem Service Department to determine optimal replacement product. -
Page 31: Exploded View 160 Litre
Anode – Black 229008 Tank Strap 191701 Anode – Blue 229010 TM005 Rheem Solar Hiline Service Instructions REV D D.O.I 20/02/2009 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. This document is stored and maintained electronically by... -
Page 32: Exploded View 300 Litre
229007 225701 Anode – Blue 229010 Tank Strap 191701 TM005 Rheem Solar Hiline Service Instructions REV D D.O.I 20/02/2009 Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”. This document is stored and maintained electronically by... -
Page 33: Solar Water Heater Warranty - Australia Only
Notes: * Refer to item 4 of warranty conditions. Rheem Australia reserves the right to transfer fully functional components from the defective water heater to the replacement water heater if required. The term “water heater” used in the Warranty Conditions and Exclusions means both the storage tank(s), collector(s) and kit(s). -
Page 34: Document Revision History
D.O.I. Service Instructions issued for 52S series Hiline 26/07/01 References to Personal Protective Equipment added 21/09/01 Format update & conversion from Southcorp to Rheem 16/02/05 Updated to reflect current product 20/02/09 TM005 Rheem Solar Hiline Service Instructions REV D D.O.I 20/02/2009 Service.