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Fueltec 950AW Operation Manual

Mobile fuel tank cleaning systems

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2014 Fueltec 950AW & 955SS Manual
Fueltec Models 950AW & 955SS
Mobile Fuel Tank Cleaning Systems
Operation Manual
Fueltec Systems LLC 828-212-1141
www.fueltecsystems.com

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Summary of Contents for Fueltec 950AW

  • Page 1 2014 Fueltec 950AW & 955SS Manual Fueltec Models 950AW & 955SS Mobile Fuel Tank Cleaning Systems Operation Manual Fueltec Systems LLC 828-212-1141 www.fueltecsystems.com...
  • Page 2 3. Filtration without Water Separation can be done at a higher flow rate than with water 950AW & 955SS Mobile Fuel Tank De-Watering and Filtration Systems In operation the system pulls fluid from the fuel tank bottom by a vacuum created by the ...
  • Page 3: General Safety Regulations

    If you have any questions relative to a particular appli- cation, DO NOT use the machine until you have first contacted FuelTec Systems to determine if it can or should be performed on the product.
  • Page 4: Personal Safety

    2014 Fueltec 950AW & 955SS Manual SAVE THESE INSTRUCTIONS WORK AREA Mark work area with orange colored safety cones  placed in a radius of at least twenty five (25’) feet from fuel tank cleaning equipment, fuel containers, and fuel tank openings.
  • Page 5 Maintain a purged condition while installing fittings on a fuel tank.  STATIC GROUND Always attach a static discharge cable from the Fueltec System to the fuel  tank being serviced. The flowing movement of flammable liquids like gasoline inside a pipe can build up static electricity.
  • Page 6 2014 Fueltec 950AW & 955SS Manual Stainless Steel Water Separator Housing Primary Filter Inlet valve 1. Filtered fuel return to tank port 2. Stainless Steel Sludge Filter Housing Fuel Pump Air Valve 7. Sight Tube Drip Pan Pressure Gauge Locking Casters Fuel Transfer Outlet 3.
  • Page 7 2014 Fueltec 950AW & 955SS Manual Supply & Return Hoses… The Systems come with two (2) 1” X 12’ hoses equipped with cam lock fittings and adaptors. Fabricate suction tubes of the proper length to reach the tank bottom you are servicing.
  • Page 8 2014 Fueltec 950AW & 955SS Manual Air Bleed Valve 6. Swing Bolt Eye Nut (hand tighten) Sludge Filter Cover Primary Filter inlet valve 1. Vacuum Gauge Sludge Filter inlet port 1. WARNING: Set air pressure regulator not to Fuel Pump Air Valve...
  • Page 9 2014 Fueltec 950AW & 955SS Manual BAG FILTER REPLACEMENT 1. Open air bleed valve 6., close primary filter inlet valve 1. (page 6) 2. Run fuel pump for 30 seconds to drain housing. 3. Loosen swing bolt eye nuts and remove housing cover.
  • Page 10 2014 Fueltec 950AW & 955SS Manual Coalescer and Separator Replacement Water Separator Filter/ Coalescer 1. Close fuel pump valve and shut off air supply to system. 2. Open air bleed valve 5., open contaminant drain valve for one minute then close both valves.
  • Page 11 2014 Fueltec 950AW & 955SS Manual Maximum Water Separation & Filtering Connect Return to Tank Hose to Port 2. Connect Pickup Tube Hose to Filter Port 1. Open Valves 1. & 2. Note 3-Way Valve position Fast Filter Without Water Separation Connect Pickup Tube Hose to Filter Port 1.
  • Page 12 2014 Fueltec 950AW & 955SS Manual Typical Fuel Tank De-Watering and Filtration: Underground and Aboveground Fuel Storage Tanks: Remove cap or fitting to access tank bottom.  Test for high bulk water level with Water Gauging Paste or Sampler ...
  • Page 13 2014 Fueltec 950AW & 955SS Manual First Start Up of the System to Service a Fuel Tank 1. Close air bleed valve 6. page 6, contaminant drain valve 8. pages 7, and fuel pump valve 7.. 2. Install Bag Filter as shown on page 9.
  • Page 14 24. Observe the Pressure Gauge. When the gauge reads 22PSI, the coalescer fil- ter needs changing. Use only Fueltec Filter/ Coalescers in this System Use only Fueltec 24” Bag Filters in this System CF-10 for the 950AW CF-20 for the 955SS 1 micron….
  • Page 15 2014 Fueltec 950AW & 955SS Manual FLUID PICKUP TUBE BUILDING FOR FUELTEC’S MOBILE SYSTEMS FUELTEC’S FUEL SUCTION HOSE TYPE “D” CAM-LOCK INCLUDED WITH SYSTEM ATTACH PICKUP TUBE TO CAM-LOCK “D” WITH A STREET ELBOW FITTING FLUID PICKUP TUBE MADE IN FIELD TO REACH FUEL STORAGE TANK BOTTOM.
  • Page 16: Suction Hose

    2014 Fueltec 950AW & 955SS Manual SUCTION HOSE RETURN TO TANK HOSE CLEAN DRY FUEL RETURNING TO TANK THROUGH SHORT PIPE SUCTION INTAKE ON FUEL TANK BOTTOM TANK BOTTOM...
  • Page 17 2014 Fueltec 950AW & 955SS Manual TANK CLEANING USING THE FUELTEC M-2 SUPPLY & RETURN MANIFOLD ALLOWING SUPPLY AND RETURN THROUGH ONE 2” TANK FITTING TYPICAL ON GENERATOR BASE TANKS SUCTION HOSE RETURN TO TANK HOSE CLEAN DRY FUEL RETURNING...
  • Page 18 2013 By:_________________________ Print Name______________________________ Owner/Agent Please copy for your records and return this signed and dated original to: Fueltec Systems, LLC P.O. Box 487, 3821 N. Main St. Granite Falls, NC 28630 to initiate your warranty coverage.

This manual is also suitable for:

955ss