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Summary of Contents for BPG werks REV060413
- Page 1 SHREDDER OWNER’S/OPERATOR’S MANUAL Original Instructions Never allow any child under the age of 16 to operate a DTV Always wear a helmet, it could save your life! Read this manual thoroughly! It contains important safety information. REV060413...
- Page 2 This manual is based on the latest product information available at the time of publication. BPG Werks has a policy of continually improving its products. Due to improvements, or other changes, there may be some discrepancies. We reserve the right to make product changes at any time,...
- Page 3 To emphasize special important information in the manual, please note the following : This is the alert symbol. The symbol means ATTENTION!, BECOME ALERT!, YOUR SAFETY IS INVOLVED. To emphasize important safety information, the word WARNING, with the alert symbol, has special meaning.: Indicates a potential hazard that could result in SEVERE INJURY or DEATH to the operator, WARNING bystander or person inspecting or repairing the DTV.
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Page 4: Table Of Contents
TABLE OF CONTENTS WARNING LABEL LOCATIONS....1 BRAKES.......... 29 RIDING ON HILLS......16 WARNING LABELS....2 BRAKE FLUID ...... 29 CLIMBING A HILL....16 SAFETY ..........4 VALVE CLEARANCE......29 DESCENDING A HILL..... 17 DESCRIPTION AND PART FUNCTIONS.. 5 CHAIN..........30 TRAVERSING A HILL.... -
Page 5: Warning Label Locations
WARNING LABEL LOCATIONS... - Page 6 fit of the helmet. Securely restrain anything loose that reaches below the deck. Guards are supplementary safety devices. The restraint of hair and clothing is the primary means of avoiding Entanglement, Death or Injury. SAFETY WARNINGS UNDER Improper DTV use can result in SEVERE INJURY or DEATH Operating the DTV if you are under the age of 16 ALWAYS USE NEVER USE...
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Page 7: Warning Labels
WARNING LABELS WARNING Keep hands, fingers, feet OPERATION WARNINGS away from sprockets, chains, rollers and track. Use caution when applying brakes. Avoid using brakes at high speeds. Sudden braking may result in a rollover and personal injury. Always attempt to decrease speed by gradually letting off the throttle first. -
Page 8: Safety
SAFETY Never allow anyone under the age of 16 to Never take drugs or alcohol before or Always keep both hands on the handlebars operate this DTV. during operating this DTV. and both feet on the Deck, doing so will help the operator be ready for unexpected Always wear an approved helmet. -
Page 9: Description And Part Functions
DESCRIPTION AND PART FUNCTIONS Pull Start Cord Fuel Tank Cap Engine Kill Brake Lever Handle Lock Release Lever: Handle can Switch Lanyard be adjusted when the Handle Lock Release Lever is pulled toward the hand grip. Fuel Tank Cap: To open the fuel tank cap, turn the cap counter clockwise to remove. -
Page 10: Fuel Petcock
DESCRIPTION AND PART FUNCTIONS Deck Fuel Petcock “ON” position: This is the normal operating position. The “ON” position allows fuel to flow from the Fuel Petcock to the carburetor. Turn the Fuel Petcock to the”ON” position when ready to start and ride your DTV. -
Page 11: Fuel And Oil
FUEL AND OIL Fuel Filling WARNING FUEL Fuel Cap Never use leaded gasoline in this product. Fuel and fuel vapor are highly It could affect the engine’s emissions and damage the engine. This DTV requires flammable and toxic. You can be clean unleaded regular gasoline. -
Page 12: Battery
BATTERY Battery Type: 12V Li-Po • Do not use in a location where static • Do not connect the battery to an Operating temperature range: -20C to +55C electricity is prevalent, otherwise electrical outlet. Storage conditions: -5C to +35C, and less the safety devices may be damaged, •... -
Page 13: Break In
BREAK - IN Break in period Observe your initial and most stress could cause damage to the engine components. Be careful not to load the critical maintenance service engine too much. The initial 5 hours of operation is most important in the life of your DTV. Proper The initial service( break in maintenance ) operation during this break in period will is the most important service for your DTV. -
Page 14: Pre Ride Inspection
PRE-RIDE INSPECTION Tracks • Check for exposed and Inspecting and checking the condition WARNING frayed reinforcement of the DTV before each ride is important. threads as well as Following the pre-ride check list will help Performing maintenance and cracks insure the you do not have mechanical checks while the engine is running Fuel Tank •... -
Page 15: Riding Atv
RIDING THE DTV WARNING WARNING Carrying a passenger on this DTV could be Riding this DTV on any public road or hazardous highway could be hazardous. Carrying a passenger could cause loss of You could collide with another vehicle control resulting in severe injury of death if you ride on public roads or highways to the operator and/or the passenger. -
Page 16: Helmet, Eye Protection And Protective Clothing
RIDING THE DTV HELMET, EYE PROTECTION, Wear protective clothing: Long sleeve shirt WARNING (3), Gloves (4), Long pants (5), over the PROTECTIVE CLOTHING ankle boots (6), shin pads (7), elbow and Riding a DTV without a helmet, eye Helmet knee pads(8). protection, and protective clothing can be Wearing a helmet (1) can prevent a severe Riding an DTV exposes the rider to many... -
Page 17: Starting The Engine
RIDING THE DTV STARTING ENGINE Engine Stop Switch Lanyard Parking Brake To start the engine 1. Set the parking brake. 2. Make sure the Engine Stop Switch Lanyard is attached before attempting to start 3. Place the Fuel Petcock to the “ON” position Choke Pull Start Cord... -
Page 18: Starting Off
RIDING THE DTV STARTING OFF WARNING WARNING 1. Allow the engine to warm up approximately Removing hands from the handlebars Operating this DTV at excessive speeds 3 minutes before starting off. and/or feet from the Deck while could be hazardous. 2. -
Page 19: Turning
RIDING THE DTV TURNING FOR HIGHER SPEEDS OR SHARPER TURNS WARNING Depending on the speed going into a turn, DTVs are different than many other types the rider will need to adjust body weight Improper turning techniques could be of vehicles in that turning is controlled by accordingly. -
Page 20: Riding On Hills
RIDING THE DTV RIDING ON HILLS 2. Stand beside or behind the DTV, lower Climbing a hill the handle enough to reach the hand controls, keep one hand ready to apply the 1. Stop and evaluate the hill before brakes and use the throttle gently to drive attempting to climb. -
Page 21: Descending A Hill
RIDING THE DTV Riding over obstacles Descending a hill Never attempt to traverse a hill that is too steep or has loose or slippery terrain. You are almost certain to meet obstacles To operate the DTV down a hill, follow the Always follow the riding techniques listed on most trails, if you meet an obstacle instructions below. -
Page 22: Skidding Or Sliding
RIDING THE DTV WARNING Skidding or Sliding Remember to protect the environment, do not enter a river or pool of water if In certain situations you may experience doing so could damage the river bank or Applying the brake hard on slippery skidding or sliding even though the brakes shore line. -
Page 23: Riding In Cold Weather
RIDING THE DTV Riding in cold weather Wear warm water resistant clothing such WARNING as a snowmobile suit, lined boots, wool Proper clothing socks, coat, warm gloves, warm hat, face Wearing loose clothing while riding your protection. DTV could be hazardous. Riding in cold weather can be hazardous. -
Page 24: Pre Ride Inspection
RIDING THE DTV Riding in cold weather Make sure brakes work properly. WARNING If the brakes do not work, take the DTV Pre-ride inspection to a warm area to thaw out. Once brakes Riding the DTV with wet or frozen brakes are thawed, check again for proper could be hazardous. -
Page 25: Riding On Snow And Ice
RIDING THE DTV Riding on snow and ice WARNING Riding on a frozen lake or river could be Be sure to clear the deck and soles of your hazardous. boots of excess snow and ice before riding. The ice on a frozen lake or river could Practice riding the DTV on snow and ice on break causing the DTV to fall through a flat, obstacle free, familiar area. -
Page 26: Load Guidelines
RIDING THE DTV After Market parts Load Guidelines WARNING Load guidelines including accessories: After market parts and accessories may be Riding this DTV with modifications or available from other manufactures. BPG Never exceed the maximum load capability adding accessories could be hazardous. Werks cannot confirm the quality, safety or of the DTV. -
Page 27: Maintenance
MAINTENANCE CAUTION For maintenance, your DTV may be WARNING maintained by an authorized BPG Failing to perform recommended Werks service dealer or a repair shop of maintenance on this DTV could damage Performing maintenance and your choosing. the DTV engine and components inspection while the engine is running Following the proper maintenance could be hazardous. -
Page 28: Maintenance Chart
MAINTENANCE CHART First 20 hours Every Every First 5 hours of operation 50 hours 100 hours ITEM of operation or 1 month or 3 months or 6 months Exhaust pipe nuts and muffler bolts Air cleaner element Valve Clearance** Spark Plug Fuel Line Idle speed Throttle cable play... -
Page 29: Air Filter
MAINTENANCE Air Filter 5. To clean Air Filter, tap gently on a hard surface to loosen and remove dirt and The Air Filter needs to be cleaned or debris. Use compressed air to blow from replaced periodically (see maintenance the inside out any excess debris. chart for cleaning/replacement Note: Using too high of air pressure while intervals). -
Page 30: Spark Plug
MAINTENANCE Spark Plug Use a thickness feeler to inspect the spark plug gap (2). The spark plug gap should be 0.6 - 0.7mm (0.024 - 0.028 in.) This DTV comes equipped with an NGK NGK BPR5ES BPR5ES spark plug. Re-install the inspected plug or new plug until finger tight. -
Page 31: Engine Oil
MAINTENANCE Engine Oil Changing the engine oil 5. Install the drain plug and fill with the appropriate type of oil as listed in this The proper amount and grade of engine manual. This DTV takes 600 ml (.63 qt) of Engine Oil fill plug oil will have a great impact on the life of 5w-30 full synthetic engine oil. -
Page 32: Idle Speed Adjustment
MAINTENANCE Throttle Cable adjustment Idle speed adjustment The thumb throttle (2) should have 2.0 - The idle speed should be set at 2000 ± 4.0mm (0.08 - 0.16) of free play. 200 RPMs To adjust the idle speed: Throttle cable adjustment: 1. -
Page 33: Fuel Hose Inspection
MAINTENANCE Fuel Hose Brakes Valve Clearance This DTV is equiped with hydraulic disk Adjusting the valves should be done by an brakes. authorized service center or comparable servicing dealer. Proper valve gap will Brake Fluid help DTV to run at peak performance. Follow the valve gap adjustment intervals The brakes are hydraulic and require listed in the maintenance chart. -
Page 34: Chain
MAINTENANCE 5 - 15mm (0.2 - 0.6in) Chain and Sprocket Sprocket Wear Diagram Chain Tension Chain and sprocket inspection Check the tension of the chain , The Chain Inspect the drive chain for wear, rust, slack should be bound links, proper lubrication and proper 5 - 15mm (0.2 - 0.6in) Rear Axle Bolt tension. -
Page 35: Tracks
MAINTENANCE Tracks Track Cleaning/Lubrication To reduce the rolling friction of the tracks they should be cleaned and lubricated on the inside after use using a common automotive “tire shine” spray-on product. Track Track Inspection Inspect Tracks before each ride for cracks or frayed threads. -
Page 36: Track Replacement
MAINTENANCE Track Replacement Track replacement If a track derails while riding use the following procedure to replace it: 1. Remove the two front outside bogie wheels (remember to pull straight on the wheel so the bearing doesn’t jam on the shaft) 2. -
Page 37: Steering Adjustment
MAINTENANCE Steering Adjustment Steering Resistance Adjusting the deck tilting resistance is If the DTV pulls to the left or the right when accomplished through the pivot bolts. attempting to ride a straight line, adjust Turning the bolts clockwise will make deck the steering connecting rod length to bring tilt feel stiffer, which is better suited for it back to centre (first ensure it’s not... -
Page 38: Lubrication Points
MAINTENANCE Lubrication Points Locate the Grease points on the DTV. Lubricate points periodically. Lubricate more often if riding in wet, sandy or dusty environments. When lubricating the rear swingarm disconnect the shock at the bottom and rotate the swingarm up and down while Steering Rod Grease Point pumping. -
Page 39: Fastener Torque Values
MAINTENANCE Fastener Torque Values FASTNER TYPE TORQUE VALUE (N-m, kgf-m, lb-ft) 5mm hex bolt and nut 6 Nm, .62 kgf-m , 4.5 lb-ft 6mm hex bolt and nut 10 Nm, 1.04 kgf-m, 7.5 lb-ft 8mm hex bolt and nut 25 Nm, 2.49 kgf-m, 18 lb-ft 10mm hex bolt and nut 50 Nm, 5.12 kgf-m, 37 lb-ft 12mm hex bolt and nut... -
Page 40: Storage
MAINTENANCE Fuel Petcock Storage If the DTV is left unused for an extended 4. Remove spark plug and pour 1 period of time proper storage maintenance tablespoon of motor oil in the spark plug is required. hole. Re-install spark plug. 5. -
Page 41: Washing The Atv
MAINTENANCE Fuel Petcock Washing the DTV Note: CAUTION To reduce the rolling friction of the tracks they should be cleaned and lubricated on Never wash DTV with a power the inside after use using a common washer. automotive “tire shine” spray-on product. -
Page 42: Troubleshooting
TROUBLESHOOTING DTV pulls left or right 2. If the starter motor does not work Engine is hard to start or will not check the battery connections are not start 1. Adjust steering connecting rod (see loose, and the battery is charged. “Steering Adjustment”... -
Page 43: Specifications
SPECIFICATIONS Braking Noise Engine Hydraulic Disk The A-weighted emission sound pressure Displacement 196cc level at operating station: 82 dB(A) with Starting Manual/Electric (if equipped) uncertainty 3 dB(A). Dimensions and Weights Spark Plug Type NGK BPR5ES Cooling Air cooled Length: The A-weighted sound power level emitted Engine Oil Capacity 600 ml (.63qt.) Handle down... -
Page 44: Location
VIN AND ENGINE NUMBER LOCATION The Vehicle identification number and the engine number are needed when calling for parts, service center help or when registering your DTV. Locate the numbers and list the numbers below for your reference. VIN # The VIN# is located on top of the trailer hitch receptacle. - Page 45 BPG Recreational Inc. 2940 Portland Dr. Oakville ON L6H 5W8 Canada bpgwerks.com Phone: 480-718-8066...
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