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Summary of Contents for Xantrex Trace 512 UR-UPS
- Page 1 Smart choice for power Owner’s Manual Trace Unrestricted Run-time - Uninterruptible Power System Trace 512 UR-UPS Trace 524 UR-UPS Trace 1012 UR-UPS Trace 1024 UR-UPS www.xantrex.com...
- Page 2 Since the use of this guide and the conditions or methods of installation, operation, use, and maintenance of the unit are beyond the control of Xantrex Technology Inc., the company does not assume responsibility and expressly disclaims liability for loss, damage, or expense arising out of or any way connected with such installation, operation, use, or maintenance.
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Page 3: Table Of Contents
Prewired AC Input and Output ................... 19 Hardwiring the AC Input and Output (if required) ............. 20 Knockout Preparation .................... 20 Input Wiring ......................21 Output Wiring ......................22 ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A- 10/2002... - Page 4 Computers and Sensitive Electronics ..............33 Incandescent Lights ....................33 Fluorescent Bulbs ....................33 Fluorescent Lights ....................33 Decreasing Loads ....................33 Undersized Loads ....................33 Other loads ......................34 ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002...
- Page 5 Shipping Instructions ....................C-7 If you are returning a product from outside of the USA or Canada ....C-7 If you are returning a product to a Xantrex Authorized Service Center (ASC) ..C-7 Service Information ....................... C-8 Appendix D - Index ....................D-1 ©2002 Xantrex Technology Inc.
- Page 6 Sample - Estimating Battery Requirements ......... B-6 Table B-2 Estimating Battery Requirements - Worksheet ........B-8 Table B-3 Typical Appliance Wattage ..............B-9 Table B-4 Battery State-of-Charge ..............B-14 ©2002 Xantrex Technology Inc. All Rights Reserved P/N 975-0049-01-01 Rev A 10/2002...
- Page 7 ON/OFF switch position. AVERTISSEMENT: UNE TENSION OU ONDITION DANGEREUSE EXISTE DANS ETTE ZONE. FAIRE PREUVE D’EXTRÊME PRUDEN E LORS DE LA RÉALISATION DE ES TÂ HES. ©2002 Xantrex Technology Inc. All Rights Reserved P/N 975-0049-01-01 Rev A 10/2002...
- Page 8 15 minutes and get immediate medical attention. • Always recycle old batteries. Contact your local recycling center for proper disposal information. viii ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002...
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Page 9: 1.0 Introduction
Thank you for purchasing the Trace Unrestricted Run- Time - Uninterruptible Power System (UR-UPS) from Xantrex Technology Inc. The Trace UR-UPS takes DC energy stored in a battery, or battery-bank, and converts it to usable AC power to provide backup support in the event of a power failure. -
Page 10: Unpacking And Inspection
Power System (UR-UPS) – Two (2) Battery Cable Caps (one black and one red) – One (1) Owner’s Manual Please call Xantrex Customer Service at 1-800-670-0707 (toll free) or 1-604-422-2777 (direct) if any items are missing. • Save your proof-of-purchase. This is required if the unit should require warranty service. -
Page 11: Figure 1-2 Product Identification
*Not Available at this time Figure 1-2 Product Identification Model Number Sticker Model DR512 UR-UPS DR1012 UR-UPS DR524 UR-UPS DR1024 UR-UPS OEM1 OEM2 Figure 1-3 Model Number Sticker ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... - Page 12 1.0 Introduction Notes: ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002...
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Page 13: 2.0 Installation
• Wire strippers • Phillips screw driver • Drill • Slotted screw driver ¼" (6 mm) blade • Torque wrench • Needle-nose pliers • Measuring tape or yard stick ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 14: Mounting
Secure the Trace UR-UPS to the 2x4s using the four instructions on (4) keyhole slots and six (6) mounting holes as shown changing jumper in Figure 2-1. settings. ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 15: Figure 2-1 Wall-Mounting The Trace Ur-Ups
14 ¼" 7 1/8" 7 1/8" 5 15/16" Keyhole Slots Mounting Holes mounting (X4) (X6) supports TRACE UR-UPS 5 ¼" 10 ½" Wallboard Figure 2-1 Wall-mounting the Trace UR-UPS ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 16: Configuration Options
Replace the four Phillips screws from the front of the unit. Remove these Remove these Phillips screws Phillips screws Guide feet (X8) Top of Cover Ventilation Holes Ventilation Slots Figure 2-2 Removing and Replacing the Top Cover ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 17: To Configure The Trace Ur-Ups
This will have no effect upon the configuration but FROM THE TRACE will keep the jumper available for future use. UR-UPS. Figure 2-3 Jumper Enlargement Jumper Off (Stored) Jumper On Empty Pins Figure 2-4 Jumper Placement ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 18: Figure 2-5 Jumper Location
Jumper Location Main Circuit Board Figure 2-5 Jumper Location ) t l i v i / ) l > < Table 2-1 Jumper Settings ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 19: Setting Ac Transfer Sensitivity (Jp1 - Brownout)
To select GEN Mode, leave the jumper ON take the jumper OFF and place (This is the default configuration.) it over only one pin. Figure 2-6 Setting AC Transfer Sensitivity (JP1) ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 20: Setting Battery Type (Jp2 - Gel/Liquid)
ON the two pins. leave the jumper OFF (This is the default configuration.) and placed over only one pin. Figure 2-7 Battery Type Selection (JP2) ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 21: Setting Depth-Of-Discharge (Jp3 - Lvd)
To select SHALLOW Depth-of-Discharge, place the jumper ON the two pins. leave the jumper OFF and placed over only (This is the default configuration.) one pin. Figure 2-8 Setting Depth-of-Discharge (JP3) ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 22: Setting Option B (Jp4 - Option B) (Not Used)
ARNING: This jumper assignment is currently not used. Disregard CHANGING this jumper setting until further notice or unless told to CONFIGURATION remove it by an authorized Xantrex Customer Service SETTINGS Representative. REQUIRES ALL • JUMPER ON: Default position (N/A) SOURCES OF PO ER (AC AND •... -
Page 23: Dc Grounding
Run another #8 AWG ground wire from the battery’s codes to ensure negative (–) terminal to the main utility panel’s compliance. ground bar or grounding electrode. Table 2-2 Recommended Battery Cable Sizes ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 24: Dc Disconnect And Over-Current Protection
DC disconnect based on the size of the DC cables being used for this installation. DC disconnect and over-current protection (fuse) are not provided with the unit. ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 25: Connection To The Battery
This is normal. 10. If using the cable caps, slide the red and black cable caps over the red (+) and black (–) connectors (respectively) on the Trace UR-UPS. ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 26: Figure 2-11 Battery Cable Connections
7HUPLQDO 7HUPLQDO 6XUIDFH 6XUIDFH ‚ƒƒr…à ‚€ƒ…r††v‚ÃGˆt 6yˆ€vˆ€ÃHrpuhvphyÃGˆt Figure 2-11 Battery Cable Connections Battery Cable Caps Slide battery cable caps over the DC connectors Figure 2-12 Battery Cable Caps ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 27: Ac Grounding
POTENTIAL SHOCK HAZARD. The bonding of the AC ground wire to neutral must be provided by the AC charging source used by the unit for recharging the batteries. ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 28: Hardwiring The Ac Input And Output (If Required)
Two (2) Knockouts for ½” conduit or strain relief ½” conduit or strain relief Figure 2-14 Knockout locations for AC IN and AC OUT Wiring ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 29: Input Wiring
Tighten the screws on the strain relief (leave some slack in the wire before tightening). Proceed to output wiring. NEUTRAL GROUND Figure 2-15 Wiring AC Input to Terminal Block ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 30: Output Wiring
Tighten the screws on the strain relief (leave some slack in the wire before tightening). Reinstall the cover following the instructions on page 8. NEUTRAL GROUND Figure 2-16 Wiring AC Output to Terminal Block ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 31: 3.0 Operation
• Battery Voltage Meter - indicates the voltage level of the batteries Slide Switch Operational Status LED Battery Charge Voltage Status Meter Error Status Figure 3-1 Trace UR-UPS Control Panel ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 32: Modes Of Operation
SEARCH position. The unit is now set to switch OFF the AC output during a grid failure until the minimum load requirements are met. ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 33: Battery Voltage Meter
If the voltage is above 15 Vdc (30 Vdc for 24-volt units), then the right most LED will blink. Between these voltages, the display changes at ½-volt increments (1-volt increments for 24-volt units). ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 34: Battery Charger Operation
Vdc for liquid batteries). This reduces battery gassing, minimizes watering requirements (for liquid batteries) and ensures complete battery charging. The CHARGE LED is ON solid while float charging. ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 35: Inverter To Charger Transition
This delay allows the utility power to stabilize after an outage, or for the generator to achieve a stable voltage, thus protecting the connected load. ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... - Page 36 3.0 Operation Notes: ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002...
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Page 37: 4.0 Troubleshooting
, t i a l f i t n t a l , t i a l f i l o ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 38: Potential Brownout Conditions
This cycling of the inverter will continue until the heavy load is reduced or an additional source of power is added. ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 39: Cell Phones
Most dimmer switches lose their ability to dim the lights and operate only in the fully ON or OFF position. Newer dimmer switches controlled by microprocessors tend to work better in these applications. ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 40: Microwave Ovens
A typical incandescent nightlight may also work to show the pulses, but it will use more power. ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 41: Computers And Sensitive Electronics
If the power consumed by a device is less than the unit’s search mode circuitry threshold, it will not run. This can usually be solved by plugging in an additional load such as a 100-watt light bulb. ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 42: Other Loads
24 hours in a 12 Vdc system. Some alternatives are: • turn the item off at the wall, • use an extension cord equipped with an on/off switch, • place an on/off switch at the outlet. ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... - Page 43 Appendix A - Specifications ° ± ± ± i l i < < < < < < < < ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002...
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Page 44: Appendix A - Specifications
" 0 " 5 " 5 " 0 " 5 " 5 " 0 " 5 " 5 " 0 - f l - l l . y l ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 45: Appendix B - Battery Information
• Designed for limited cycling • Do not last as long as the other “true” deep cycle batteries • Typically rated at 12 volts (80 to 100 amp hours) ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 46: Golf Cart
• Low self-discharge Absorbed Glass Mat • Electrolyte is contained in glass-fiber mats between battery plates • Similar to gel cells in characteristics • Good low temperature performance ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 47: Battery-Bank Sizing
This is often referred to as the “number of days of autonomy.” If the system is a hybrid, with daily generator run periods, the battery- bank size can be smaller. ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 48: Estimating Battery Requirements
To determine DC amps when watts are specified on the label: Nameplate label specifies 720 watts. The system battery voltage is 24 volts DC. (watts)/(battery voltage) = DC amps (720/24 = 30 DC amps) ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... - Page 49 1/3 of the total wattage of the appliance. Divide the total wattage of the appliance by 3 and enter it in Step 2. ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002...
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Page 50: Table B-1 Sample - Estimating Battery Requirements
Appendix B - Battery Information Estimating Battery Requirements (continued) ÷ ( Table B-1 Sample - Estimating Battery Requirements ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... - Page 51 DC system voltage (i.e., 12, 24 or 48 volts). Enter this number in the SAFE BATTERY SIZE (AMP HOURS) (Step 10) column. Use this figure to determine the number of batteries required to reach the amp- hour rating. ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002...
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Page 52: Table B-2 Estimating Battery Requirements - Worksheet
Appendix B - Battery Information Estimating Battery Requirements (continued) ÷ ( Table B-2 Estimating Battery Requirements - Worksheet ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 53: Typical Appliance Wattages
" 8 l l i r ) " ) t f ) t f y l l l a t Table B-3 Typical Appliance Wattage ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 54: Battery Configurations
6-volt Battery 12-volt Unit – 6-volt Battery Battery Wiring configured in Series Figure B-1 Series Configuration for Battery Connections B-10 ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 55: Parallel
AC loads. 6-volt 6-volt Battery Battery 12-volt Unit – 6-volt 6-volt Battery Battery Battery Wiring configured in Series-Parallel Figure B-3 Series-Parallel Configuration for Battery Connections B-11 ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 56: Battery Care And Maintenance
REMOVE ALL JEWELRY. AUTION: Never let a baking soda solution get into the battery as it will neutralize the acid resulting in permanent damage. B-12 ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 57: Check Battery's State-Of-Charge
Individual cell voltages (if available) are also shown as a percentage of charge. The values given are for a temperature of 77 °F (25 °C). Cooler temperatures produce lower voltage measurements. B-13 ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 58: Table B-4 Battery State-Of-Charge
Appendix B - Battery Information Battery Care and Maintenance (continued) Check Battery’s State-of-Charge (continued) < < < Table B-4 Battery State-of-Charge B-14 ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 59: Appendix C - Product Warranty And Service Information
What will Xantrex do? Xantrex will, at its option, repair or replace the defective product free of charge, provided that you notify Xantrex of the product defect within the Warranty Period, and... -
Page 60: How Do You Get Service
For some products, Xantrex maintains a network of regional Authorized Service Centers. Call Xantrex or check our website to see if your product can be repaired at one of these facilities. In any warranty claim, dated proof of purchase must... -
Page 61: What Does This Warranty Not Cover
This warranty does not apply to and Xantrex will not be responsible for any defect in or damage to: the product if it has been misused, neglected,... -
Page 62: Disclaimer
APPLICABLE LAW TO APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD STIPULATED UNDER THIS LIMITED WARRANTY. IN NO EVENT WILL XANTREX BE LIABLE FOR ANY SPECIAL, DIRECT, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES, LOSSES, COSTS OR EXPENSES HOWEVER ARISING WHETHER IN CONTRACT... -
Page 63: Exclusions
SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK. ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 64: Warning: Limitations On Use
WARNING: LIMITATIONS ON USE The Trace UR-UPS is not intended for use in connection NOTE: DO NOT RETURN with life support systems and Xantrex makes no warranty PRODUCTS TO or representation in connection with any use of the THIS ADDRESS. -
Page 65: Shipping Instructions
In addition to the above, you MUST include return freight funds and are fully responsible for all documents, duties, tariffs, and deposits. If you are returning a product to a Xantrex Authorized Service Center (ASC) A Xantrex return material authorization (RMA) number is not required. -
Page 66: Service Information
(P.O. Box numbers are not acceptable). Name: Address: City: State / Province: Zip / Postal Code: Country: Phone: FAX: Email Address: ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... -
Page 67: Appendix D - Index
DC Wiring 15, 16, 17, 18 Incandescent Lights 33 Depth-of-Discharge 8, 10, 13 Microwave Ovens 32 deep 13 Printers 32 shallow 13 Rechargeable Devices 32 Undersized Loads 33 Features 1 Functions 1 ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002... - Page 68 Setting AC Transfer Sensitivity 11 Setting Battery Type 12 Setting Depth of Discharge 13, 14 tools 5 trademarks ii Transfer Sensitivity 11 Transfer time 11 Typical Appliance Wattages B-9 UPS MODE 11 ©2002 Xantrex Technology Inc. All Rights Reserved. P/N 975-0049-01-01 Rev A 10/2002...
- Page 72 Xantrex Technology Inc. 1 800 670 0707 Toll Free 1 604 422 2777 Direct 1 604 420 2145 Fax www.xantrex.com 975-0049-01-01 Rev A 10/2002 Printed in the USA...
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