Related Manuals for Crossfire Hallett 13
Summary of Contents for Crossfire Hallett 13
- Page 1 ULTRAVIOLET WATER PURIFICATION SYSTEMS INSTRUCTION MANUAL MODEL: ______________________ VOLTAGE: ____________________ SERIAL #: _____________________ NSF/ANSI 55 CLASS A CERTIFIED...
- Page 2 All rights reserved. No part of this document may be photocopied, reproduced, transmitted, or translated to another language without the prior written consent of UV Pure Technologies Inc. The Hallett and Crossfire Technology are trademarks of UV Pure Technologies Inc. Publication Number: X800058A...
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Page 3: About The Hallett
1. A BOUT THE ALLETT The Hallett is the world’s only ultraviolet water purification device with patented Crossfire Technology. US Patent 6,707,048 Patent Pending in Canada, Australasia, Mexico, Japan, UK, Europe, & Eurasia UV Pure’s Hallett UV systems employ revolutionary Crossfire Technology that is self-cleaning, self-monitoring, and fail-safe. - Page 4 OTICE THANK YOU By purchasing the Hallett UV system with Crossfire Technology, you can now be 100% certain that when you turn on the tap, every drop is microbiologically safe to drink. The Hallett outperforms conventional systems by delivering highly effective UV dosage rates for the inactivation of pathogens, including: •...
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Page 5: Table Of Contents
1. About the Hallett ....................3 2. Installation Instructions .................6 Before Beginning Installation................6 Water Conditions - Pre-treatment Parameters..........6 Safety Information .....................7 Parts Included ....................8 Other Materials Needed ..................8 Tools Needed ....................8 Location (on a wall) ...................9 Time Required....................9 Assembling the Unit ..................11 Connecting the Pipes ..................12 Parallel Installation ..................14 Plugging in the Hallett ..................15... -
Page 6: Installation Instructions
5 micron filter. Water Capacity: Hallett 13 The water treatment range for the Hallett 13 is 0–50 liters per minute (or 0–13.3 U.S. gallons per minute), with a working pressure of 69–690 kPa (or 10–100 psig). -
Page 7: Safety Information
120Vac Models 220-240Vac Model Hallett 13 – 104W, 1.5A max. 50/60Hz Hallett 13 -108W, 1A max. 50/60Hz Hallett 30 - 173W, 1.5A max. 50/60Hz Hallett 30 -177W, 1A max. 50/60Hz The unit requires a standard grounded receptacle. -
Page 8: Parts Included
• Product & warranty registration card (1) • Power cord (1) (located within packaging) • Stainless flexible hoses (2) per system – Hallett 13: one ¾” straight hose for bottom (inlet), one ¾” bent hose for top (outlet) Hallett 30: one 1” hose for bottom (inlet), one 1” hose for top (outlet) (hoses located within packaging) •... -
Page 9: Location (On A Wall)
The unit must be positioned vertically on a wall (the performance of the system will be adversely affected if mounted horizontally) with the following clearances: Hallett 13 (See Figure 1A and 1D) • 14" (36 cm) above the unit for lamp replacement • 12" (30 cm) minimum below the unit for service access •... -
Page 10: Front View
Hallett 13 REQUIRED CLEARANCE 14" [36cm] FOR LAMP REPLACEMENT 7 1 2 " [19.1cm] LEAVE THIS AREA 8 1 2 " [21.6cm] CLEAR OF PIPES FOR LAMP REPLACEMENT WATER OUT, " FIP WALL FLEXIBLE TUBING WALL BRACKET 9" [22.9cm] 23 1 2 " [59.7cm] 13 1 2 "... -
Page 11: Assembling The Unit
Hallett. Remove the top and bottom covers of the unit to make the connection more accessible. The hose for the top outlet of the Hallett 13 has been pre-bent. The bottom inlet hose is straight. Both hoses for the Hallett 30 are straight. Make sure that the sealing washer is inside the hose end before making the connection. -
Page 12: Connecting The Pipes
TIGHTEN HOSE AS SHOWN PROTECT AREA FROM WATER, DIRT, OR SOLDER ETC. Figure 1C Step 3: Two wall brackets, with two 1/4" holes each are provided on the unit. The unit should be secured vertically to a solid wall large enough to cover the complete backside of the unit –... - Page 13 MOUNT UNIT FLAT AGAINST WALL OR PLYWOOD WOOD TO RISE ABOVE UNIT WOOD TO FALL BELOW UNIT INCORRECT CORRECT MOUNTING MOUNTING Figure 1D Step 3: Connect the solenoid valve to the plumbing just upstream of the unit (before the unit). Note the solenoid valve ensures that should the system fail, due to power loss, color in the water or low UV lamp output, the system will fail in safe mode and shut down the flow of water to your tap.
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Page 14: Parallel Installation
operation, always leave valve in automatic position. Test the valve monthly to confirm valve opens and closes. Unplug valve from unit to confirm water stops flowing. Caution: Do not allow solder or solder flux to fall in or on the unit. Step 5: Connect the remaining piping to the top Stainless flexible hose at the top of the unit –... -
Page 15: Plugging In The Hallett
TYPICAL INSTALLATION OF PARALLEL UNITS MANUAL SHUTOFF VALVE - ESSENTIAL CHECK VALVE ESSENTIAL 20" FILTER HOUSING SOLENOID VALVE OPTIONAL DRAIN MANUAL SHUTOFF VALVE - ESSENTIAL Figure 1E Plugging in the Hallett Step 1: Ensure that the covers on the unit have been installed and the unit is securely fastened to the wall. -
Page 16: Flushing Instructions
Caution: Use only a grounded electrical outlet when connecting the unit to a power source. If you do not know whether the outlet is grounded, check with a qualified electrician. If an extension cord is necessary, the cord should contain a ground and be rated for the same amperage as the unit. - Page 17 TYPICAL HALLETT UNIT GRIP CONNECTOR TO REMOVE DISPLAY RIBBON CABLE CIRCUIT BOARD WITHIN UNIT DRY CONTACT TERMINALS RATED AT 0.5A/125VAC MAX. FRONT KNOCKOUT COVER LOCATED HERE Figure 1F The front cover must be removed to gain access to external alarm contacts. This is accomplished by removing the screw that secures the top cover.
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Page 18: Cold Air Kit
Cold Air Kit If cold room conditions cannot be avoided, the Cold Air Kit should be installed. The kit consists of two cover plates and two lamp insulators. The cover plates are to be placed on the top aluminum plate to cover the convection holes. The lamp insulators are to be wrapped around the bottom of the lamps just below the bottom aluminum plate. -
Page 19: Operating Instructions
3. O PERATING NSTRUCTIONS The Hallett applies advanced Crossfire Technology, yet is simple to operate. With automatic quartz cleaning, periodic shutdowns are not necessary to inspect the cleanliness of the quartz. The only required maintenance is the replacement of the two UV lamps every 12 months (note - if you shut your system down for... -
Page 20: Starting The Unit
Starting the Unit Caution: Do not operate unit dry. There must be water in the treatment chamber to prevent damage to internal components. In the event of a lack of water, unplug the unit until the water supply can be restored. In the event of a power failure, the unit will shut down and the solenoid valve will close, preventing water from flowing. -
Page 21: Disinfecting The Plumbing
Disinfecting the Plumbing Disinfection of the household or facility plumbing should be performed after the Hallett has been installed and is operating. This procedure should also be done if the unit is not functioning normally, if the bypass has been used, or if there has been a high background bacteria count in a water sample. -
Page 22: Maintenance
Step 8: Now that the disinfection procedure is complete you will need to return the filter to its housing. Shut off the water supply, relieve water pressure by opening a faucet, and return the filter to the housing. Allow a few days after a disinfection procedure before getting a sample since residual chlorine may affect the results. - Page 23 If water should fall on the unit, unplug the unit and repair leak (or add pipe insulation to prevent condensation runoff). Dry up all remaining water and inspect lamps for water spots and clean if necessary– see section on Replacing and Cleaning UV Lamps.
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Page 24: Troubleshooting Guide
Troubleshooting Guide System Status Possible Cause Corrective Action Green light on Unit safe. No action required. Green light on but no water flow. Solenoid valve may be installed Check direction of flow on the backwards or has malfunctioned valve. Unplug and plug in valve to and listen for clicking. - Page 25 cont’d... Lamps may be overheated or Confirm operating temperatures overcooled. within limits of unit and eliminate drafts or heat as required. Install Cold Air Kit to improve low temperature performance. If lamps are not old yet have low Too many starts and stops may UV output, premature expiration have damaged lamps.
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Page 26: Replacing And Cleaning Uv Lamps
Replacing and Cleaning UV Lamps The Hallett contains two ultraviolet (UV) lamps that emit high-intensity UV light in the germicidal range, providing effective disinfection of the water flowing through the unit. The lamps in your unit will decay over time and should be replaced every 12 months for optimum performance. - Page 27 DO NOT TWIST/TURN THE LAMPS WHILE PINS ARE ENGAGED NOTE TOP & BOTTOM COVERS COVER PLATE HAVE SLOTS THAT HANG (FOR Hallett 30) ON THE WALL BRACKETS Figure 3 Step 1: Always unplug the unit before attempting to install or replace the lamps. This will close the solenoid valve and temporarily shut off the water supply.
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Page 28: Draining The Unit
down on the top of the lamp. Do not twist the lamps when they are installed. The lamp will come to rest when the lamp pins are fully inserted into the socket. When pressing down, be sure to position the lamp ceramic end in the centre of the hole in the aluminum top plate. -
Page 29: Determining The Need For Cleaning
require manual cleaning. In this situation the "Water Quality" alarm will arise and alert you to the unsatisfactory conditions. Follow the steps below to inspect the quartz and disassemble the unit for quartz cleaning. Caution: Always unplug the unit before performing any maintenance. Never operate a unit unless all the covers are installed. - Page 30 top fold. Step 5: Examine the quartz sleeve both inside and out. If it is clean, no disassembly is required. Replace the side panel, lamps and covers. Plug in the unit and operate as normal. If the quartz sleeve is dirty on the outside, proceed to wipe it down with a clean lint-free cloth and rubbing alcohol to remove the dirt.
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Page 31: Disassembling The Unit
clean water. If fouling remains, repeat procedure. Step 9: Once the unit is clean, reassemble the unit including the motor and top hose connection. Step 10: Slowly open the water supply and check for leaks. Step 11: Replace all covers and plug in the Hallett unit. Disassembling the Unit NOTE: This procedure is not recommended for individual household users please contact your certified water specialist to assist should disassembly be... - Page 32 Parts List for Hallett 13 Item Part No. Qty Description E300158 1 BRACKET - TOP, PLAIN END E300132 TOP END CAP ASSY - C/W SHAFT GUIDE E300117 QUARTZ SLEEVE E300152 1 BRACKET - BTM, MOTOR END E300111 1 BTM END CAP ASSY - MOTOR END...
- Page 33 Parts List For Hallett 30 Item Part No. Description C300012 BRACKET - TOP, PLAIN END C300055 TOP END CAP ASSY - 1" C/W SHAFT GUIDE C300051 QUARTZ SLEEVE E300153 BRACKET - BTM, MOTOR END C300056 BTM END CAP ASSY - MOTOR END 350014 QUARTZ O RING SEAL 350009...
- Page 34 Step 4: Disconnect the Stainless flexible hose from the top of the unit (14) and remove the top quartz seal assembly. Caution: Do not damage the sealing surfaces of the end caps (2 and 5) or the shaft of the wiper assembly (12). Handle these parts with care to prevent water leaks.
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Page 35: Cleaning/Removing The Quartz Sleeve
Cleaning/Removing the Quartz Sleeve Note that numbers in parentheses refer to Figure 4B. Step 1: Use a bottle cleaning brush with a long handle to scrub the inside of the quartz sleeve. Scrub and flush it with water repeatedly to clean the quartz. Use a squeeze bottle to apply water or solution to the quartz sleeve to keep the area tidy. - Page 36 shaft must fit through the U-cup seal (9) (the lips of the seal must always face the water side) and protrude outside the bottom end cap (5). The wiper assembly is fully inserted when the groove on the shaft is visible outside the bottom end cap. Replace the wiper retaining ring (18) by inserting it into the grooved area on the wiper assembly shaft.
- Page 37 Caution: Do not operate the unit if there are any leaks at the piping connections or within the unit. Step 7: Reinstall the right-hand cover panel. Ensure the cover panel is completely flat against the body of the unit before tightening the screws. Step 8: Replace the lamps.
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Page 38: Replacement Parts
Replacement Parts Use only genuine UV Pure parts when servicing your Hallett. Hallett 13 Part Description Part No. UV lamp E300151 - use p/n E300165 to order a pair 3/4" Stainless flexible hose (straight) E500000 3/4" Stainless flexible hose (pre-bent... -
Page 39: Uv Pure Technologies Inc
M1B 3S4 416-208-9884, 1-888-407-9997 FAX 416-208-5808 Date of Purchase: Dealer Name: Model: Hallett 13 or Hallett 30 Serial Number (located on the side of the front panel): Manufactured by: UV Pure Technologies Inc. 60 Venture Drive, Unit 19 Toronto, Ontario, Canada... -
Page 40: Service Record Sheet
5. S ERVICE ECORD HEET Record lamp replacement dates and events in the space provided below. Date Action (MMM/DD/YYYY) System Installed Released on 10/31/05 - X800058A UV Pure Technologies Inc. © 2005 No part of this document may be photocopied, reproduced, transmitted, or translated to another language without the prior written consent of UV Pure Technologies Inc. -
Page 41: Uv Pure Technologies Limited Warranty
6. UV P ECHNOLOGIES IMITED ARRANTY UV Pure Technologies Inc. (UV Pure) warrants the body of the Hallett to be free from defects in material and workmanship for a period of five (5) years from the date of purchase. Any defective components will be repaired or replaced (at UV Pure’s option) during this time. -
Page 42: Nsf Statement
7. NSF S TATEMENT System Tested and Certified by NSF International against NSF/ANSI Standard 55 for Disinfection Performance, Class A. Who is the NSF? The NSF is the global gold standard accepted by environmental regulatory agents worldwide for water treatment and disinfection. This Class A system conforms to NSF/ANSI 55 for the disinfection of microbiologically contaminated water that meets all other public health standards.
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