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Ice Torus 126 Operator's Manual

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TORUS
126/380/500
Operator Manual
P/N 361715-21
Revision: AB, November 2007

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Summary of Contents for Ice Torus 126

  • Page 1 TORUS 126/380/500 Operator Manual P/N 361715-21 Revision: AB, November 2007...
  • Page 2 Copyright November 2007, Interactive Coding Equipment(herein referred to asICE). All rights reserved. This document is the property of Interactive Coding Equipment and contains confidential and proprietary information owned by ICE. Any unauthorized copying, use or disclosure of it without the prior written permission of ICE is strictly prohibited.

  • Page 3: Compliance Information

    Compliance Information For Customers in the U.S.A. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation.

  • Page 4: For Customers In The European Union

    Torus 126, 380 and 500 Operator Manual This equipment has been tested and certified for compliance with Canadian regulations regarding safety by TUV Rheinland of North America, Inc. Pour la Clientèle du Canada Le present appareil numerique n’emet pas de bruits radioelectriques...

  • Page 5: Support And Training

    The Total Source Commitment The ICE Total Source® Service Program is an integral part of our business in providing marks, codes, and images where, when, and how often customers specify for packages, products, or printed materials. Our commitment includes: •...
  • Page 6 Torus 126, 380 and 500 Operator Manual For more information on Interactive Coding Equipment Customer Training Courses, call 1-800-843-3610 (within the United States only). Outside the U.S., customer should contact a ICE subsidiary office or their local ICE distributor for more information. Rev AB...

  • Page 7: Table Of Contents

    Chapter 1 — Introduction About Torus 126, 380 and 500....... . . 1–1 Print Area .
  • Page 8 Torus 126, 380 and 500 Operator Manual Chapter 4 — Equipment Operation Turn on the Printer ......... . 4–1 Set the Air Pressure.

  • Page 9: Chapter 1 - Introduction

    17mm X 2000mm Torus 380 50mm X 2000mm Torus 500 70mm X 2000mm Table 1-1: Print Area Note: The Torus 126, 380 and 500 printers are referred to as ‘printer’ in this document. About Torus 126, 380 and 500 Rev AB...

  • Page 10: Main Parts

    Torus 126, 380 and 500 Operator Manual Main Parts Figure 1-1 and Figure 1-2 show the printer with the main components and connections highlighted. 1. USB Port 5. Air Pipe Connector 2. Printer Status LED 6. Main Power Inlet 3. I/O, Ethernet and Communications 7.

  • Page 11: Chapter 2 - Safety

    Safety This chapter contains the following topics: • Introduction • Safety conventions used in this manual • Equipment safety guidelines • Placement of the printer • Ink safety guidelines • Safety Warnings for126/380/500 printers • Medical emergencies Caution Read this chapter thoroughly before attempting to install, operate, service, or maintain this equipment.

  • Page 12: Safety Conventions Used In The Manual

    Torus 126, 380 and 500 Operator Manual The safety guidelines provided in this chapter are intended to educate the operator on all safety issues so that the operator can operate the printer safely. Safety Conventions Used in the Manual Specific safety information is listed throughout this manual in the form of Warning and Caution statements.

  • Page 13: Equipment Safety Guidelines

    Torus 126, 380 and 500 Operator Manual Example: Caution Never turn off the printer by switching the AC power switch to the Off (O) position. Before pressing the Off key, allow the printer to complete the three and a half minute shutdown sequence. Failure in following this procedure prevents the printer from drawing the ink in the ink return line, back into the reservoir.

  • Page 14: Do Not Remove Warning Labels

    Torus 126, 380 and 500 Operator Manual areas where fumes may travel or accumulate. If, under any circumstances, the printer is to be kept in a place that lacks proper ventilation, it is necessary to expel the printer exhaust to outside air.
  • Page 15 Always observe the following safety guidelines when using or handling inks, make-up fluids, and cleaning solutions. For continued protection against possible fire hazard, use only ICE supplies with a flash point no lower than -22 °C (-8 °F) and boiling point no lower than 56 °C (133 °F).
  • Page 16 Additional copies of MSDSs are available upon request, and can be obtained by contacting the ICE Customer Service Department at 800– 843–3610. Outside the U.S., customers should contact a subsidiary ICE office or their local ICE distributor.

  • Page 17: Safety Warnings For 126, 380 And 500 Printers

    Warning Before connecting compressed air supply to Torus 126, 380 and 500, ensure the air regulator adjustment knob has been turned fully anti- clockwise.
  • Page 18 Warning There will be sections of the 602004 Torus 126, 380 and 500 control board that will be permanently powered via the on-board lithium battery - therefore it is essential that the board should never be placed onto nor stored in or on any conductive surface (including conductive, plastic bags etc.) as this would flatten the battery and/or...

  • Page 19: Medical Emergencies

    Torus 126, 380 and 500 Operator Manual Warning Ensure that all external energy sources are isolated from the printer before opening the outer casing. This includes the mains power cable and I/O cable assembly (if used). Warning When you replace an old battery with a new battery, make sure to use the correct type of battery.

  • Page 20: Rocky Mountain Poison Control Center

    Torus 126, 380 and 500 Operator Manual Rocky Mountain Poison Control Center All of ICE inks, make-up fluids, and cleaning solutions are also registered with the Rocky Mountain Poison Control Center, located in the United States. If the bottle or MSDS cannot be located, the physician can contact the Rocky Mountain Poison Control Center to obtain the information required.

  • Page 21: Chapter 3 - Clarity™ Operator Interface

    CLARiTY™ Operator Interface This chapter contains the following topics: • Home Page of CLARiTY™ • Screen Description • Data Entry Pad Introduction The CLARiTY™ operator interface is a touch screen system. The icons in the interface help the operator to navigate through the software easily. Normally most areas of the interface are active.

  • Page 22: Home Page Of Clarity

    Torus 126, 380 and 500 Operator Manual Home Page of CLARiTY™ The Home Page of the CLARITY™ is shown in Figure 3-1. Figure 3-1: Home Page of CLARiTY™ Screen Description Icons The screen has icons that help you navigate to the key pages of the interface.
  • Page 23 Takes you to the Setup and Diagnostics Tools page Scroll Bar Allows to navigate up and down the screen selected. This icon is useful to find a Job in the Torus 126, 380 and 500 database. Control Refer to “Control Icons” on page 3-3.
  • Page 24 Torus 126, 380 and 500 Operator Manual Start-up/Shut Down Stop Figure 3-3: Control Frame Icons Active Areas The Production Performance and Consumables areas in Figure 3-4 take you to the screens that have more information and statistics. Active Area Production Performance...

  • Page 25: Data Entry Pad

    Torus 126, 380 and 500 Operator Manual Data Entry Pad An alphanumeric, mobile phone style data entry pad is provided to the operator to enter the data in the CLARiTY™ interface. Figure 3-5: Data Entry Pad The different keys in the data entry pad are shown in Table 3-2.
  • Page 26 Torus 126, 380 and 500 Operator Manual Characters (in turn) PQRS7pqrs$ß\ TUV8tuvÜÙÛÚüùûú WXYZ9wxyz Cursor left Cursor right Backspace/Clear Space Table 3-2: Data Entry Pad Map - English (Default) (Continued) Data Entry Pad Rev AB...

  • Page 27: Chapter 4 - Equipment Operation

    Equipment Operation This chapter describes the procedures to do the following tasks: • Turn on the printer • Set the air pressure • Start the printer • Printer LED Functions • Add the ink • Get High quality print • Clean the printhead Turn on the Printer Press the power switch on the rear of the unit to turn on the printer (refer to Figure 4-1).
  • Page 28 Torus 126, 380 and 500 Operator Manual The sequence of steps that occur after you turn on the printer are as follows: During the startup sequence, the printer performs a number of self- diagnostic checks. These checks take approximately 90 seconds to complete.

  • Page 29: Set The Air Pressure

    The air pressure must be set according to the printer type. Follow the recommended values. The failure to follow this caution can decrease the efficiency of the printer. The air pressure requirement for the Torus 126/380/500 is shown in the Table 4-1. Printer Type...
  • Page 30 Torus 126, 380 and 500 Operator Manual Control Knob Figure 4-3: Air Regulator Set the Air Pressure Rev AB...

  • Page 31: Start The Printer

    Torus 126, 380 and 500 Operator Manual Start the Printer Touch the Start-Up/Shutdown icon to start the printer. The events that occur after you touch the Start-Up/Shutdown icon are as follows: • The Offline status appears in the status window of the CLARiTY™...

  • Page 32: Printer Led Functions

    Torus 126, 380 and 500 Operator Manual Printer LED Functions The printer has a dual colored LED below the CLARiTY™ interface that indicates the status of the printer (Figure 4-5). Printer Status LED Figure 4-5: Printer LED The LED states and their functions are shown in Table 4-2.

  • Page 33: Insert A New Ink Canister

    Torus 126, 380 and 500 Operator Manual Consumables Area Ink Status Figure 4-6: Consumables Area A description of the colors that appear in the status bar is as follows: Color Description Blue The reservoir is full and replacement ink canister is not required...
  • Page 34 Torus 126, 380 and 500 Operator Manual The ink type required for the type of printer is shown in the Table 4-4. Printer Ink Type (for a Ink Type (for a 175ml Ink Can) 365ml Ink Can) Torus 126 M512...
  • Page 35 Torus 126, 380 and 500 Operator Manual Figure 4-8: Add Ink Screen Enter the unique ink canister code found on the label of the every ink canister (Figure 4-9 on page 4-9) and touch the OK icon. Ink Canister Code...
  • Page 36 Torus 126, 380 and 500 Operator Manual Figure 4-10: Invalid Ink Code Messages Warning EQUIPMENT DAMAGE. The use of incompatible ink can seriously damage the printer and such damage will not be covered under warranty. After the CLARiTY™ validates the new ink canister code, you can replace the empty canister with a new canister.
  • Page 37 Torus 126, 380 and 500 Operator Manual Canister Chute Figure 4-11: Removal of Empty Ink Canister Remove the protective cover from the new ink canister. Align the new canister into the canister chute and turn to your right (Figure 4-12).

  • Page 38: Capacity Of The Ink Canisters

    Torus 126, 380 and 500 Operator Manual Capacity of the Ink Canisters Do the following tasks to check the amount of ink that is available in the current ink canister: Touch the Consumables area on the Home Page screen during the printer Running status (Figure 4-13).
  • Page 39 Torus 126, 380 and 500 Operator Manual Prints from a full Ink Canister Prints Left from the Current Canister Figure 4-14: Number of Prints Use the Up and Down buttons to see the Estimated Empty Time and Estimated Time Remaining for the current ink canister (Figure 4-15 on page 4-13).

  • Page 40: How To Get High Quality Print

    • If the barcodes are required in the image, then an encoder must measure accurately the speed of the product. This accuracy in the speed measurement leads to best print performance. The maximum and minimum conveyor speeds for Torus 126/380/500 are shown in Table 4-5. Printer Type...

  • Page 41: Clean The Printhead

    Torus 126, 380 and 500 Operator Manual Note: To get high quality prints, the distance between the printhead and the product must not be greater than 2mm (Figure 4-16 on page 4-15). Use the pack guidance on the conveying equipment to maintain this distance.

  • Page 42: Button 'A

    Torus 126, 380 and 500 Operator Manual Figure 4-17: A and B Buttons Button 'A' Caution Do not touch or remove the nozzle plate or the jetting face of the printhead under any condition while you perform the procedures in this section (refer to Figure 4-18 on page 4-17 and Figure 4-19 on page 4-18).

  • Page 43: Button 'B

    Torus 126, 380 and 500 Operator Manual A larger quantity of ink that washes the printhead face is purged through the printhead jets. Then an air blast is used to removes excess ink. Button 'B' When you press the button 'B', the system uses the air to clear away any contamination on the printhead faceplate.
  • Page 44 Torus 126, 380 and 500 Operator Manual 1. Printhead Nozzle Plate 4. Knife Edge 2. Blow Nozzle Plate 5. Ink Drain Channel 6. Printhead Front Plate 3. Ink Collector Figure 4-19: Printhead Jetting Face 4-18 Clean the Printhead Rev AB...

  • Page 45: Chapter 5 - Software Operations

    Software Operations This chapter contains the following topics: • Select a Job for Printing • Variable Information • Information about Current Job • Enable or Disable the Print (On-Line/Off-Line) • Print Position Adjustment • Self Cleaning Frequency of Operation • Warnings and Fault Messages •...
  • Page 46 Torus 126, 380 and 500 Operator Manual Home Figure 5-1: Job Icon List of Jobs Figure 5-2: List of Jobs Select a Job for Printing Rev AB...
  • Page 47 Torus 126, 380 and 500 Operator Manual If the job list is short, then Touch the job name and the name of the job is highlighted (Figure 5-3). Job Highlighted Figure 5-3: Job Selection If the job database is large to fit into the screen, you can select the job in two methods: •...
  • Page 48 Torus 126, 380 and 500 Operator Manual Scroll Bar Data Entry Pad Figure 5-4: Scroll Bar Figure 5-5: Job Selection Screens Select a Job for Printing Rev AB...

  • Page 49: Variable Information

    Torus 126, 380 and 500 Operator Manual When you select the required job, the CLARiTY™ displays a print preview of the selected job (Figure 5-6). Cancel Figure 5-6: Job Preview Touch the OK icon after the information displayed is correct (Figure 5- 6).

  • Page 50: How To Change Variable Information

    Torus 126, 380 and 500 Operator Manual To change the variable text, touch the data window and use the data entry keypad. The Figure 5-7 shows the Job Variables for the job BBE1 and there is a DATE field variable only (for use as a Best Before End Date).
  • Page 51 Torus 126, 380 and 500 Operator Manual Touch the data window or the data entry pad to move to the calendar screen if you want to change the date information (Figure 5-8). Figure 5-8: Calendar Screen • To change the month and the year, touch the icons until the correct month, and year is reached.
  • Page 52 Torus 126, 380 and 500 Operator Manual Figure 5-9: Checked Box Touch the OK icon and continue to the WYSIWYG Preview screen (Figure 5-10). Use the Zoom icon to see a bigger image. Figure 5-10: Preview Check the Job for correct data and touch the OK icon.

  • Page 53: Information About Current Job

    Torus 126, 380 and 500 Operator Manual Information about Current Job The Home Page displays the name of the current job (Figure 5-11). Touch the job name on the screen and the WYSIWYG information of the job is displayed. Figure 5-11: Job Name The example below displays the job that the 126, 380 and 500 printer is printing.

  • Page 54: Enable Or Disable The Print (On-Line/Off-Line)

    Torus 126, 380 and 500 Operator Manual Enable or Disable the Print (On-Line/Off-Line) To enable the printer, touch the Run (green) icon and the printer status bar changes to Running status (Figure 5-13). To disable the printer, touch the Stop (red) button (Figure 5-13) and the printer status bar returns to Offline status.

  • Page 55: Print Position Adjustment

    Torus 126, 380 and 500 Operator Manual Print Position Adjustment To adjust the position of the print with reference to the front edge of the box, do the following tasks: Navigate to Tools > Setup > Printhead in the Home Page. The Printhead setup page appears (Figure 5-14).
  • Page 56 Torus 126, 380 and 500 Operator Manual Registration Delay Data Entry Pad Figure 5-15: Registration Delay Figure 5-16: Registration Delay - Keypad 5-12 Print Position Adjustment Rev AB...

  • Page 57: Self Cleaning Frequency Of Operation

    Torus 126, 380 and 500 Operator Manual Figure 5-17: Min, Max and Default Values Touch the OK icon to set the new position. Note: Smaller values move the print closer to the front edge of the product. Larger values move the print away from the front edge.

  • Page 58: Warnings And Fault Messages

    Torus 126, 380 and 500 Operator Manual Figure 5-18: Prints per Cleaning Cycle Warnings and Fault Messages When a Warning or a Fault condition occurs, the CLARiTY™ displays the related message at the top of the screen (Figure 5-19). Figure 5-19: Warning Message...
  • Page 59 Torus 126, 380 and 500 Operator Manual Warnings The CLARiTY™ displays all the Warning messages with an amber color in the background (Figure 5-19 on page 5-14). When in a Warning condition, the printer continues to operates. When you touch the Warning message area on CLARiTY™, instructions to clear the message are displayed.
  • Page 60 Torus 126, 380 and 500 Operator Manual Faults The CLARiTY™ displays all the Fault messages with a red color in the background (Figure 5-21 on page 5-16). During a Fault condition, the printer does not operate until the Fault is cleared. You can see in Figure 5- 21 that the ink canister is empty.
  • Page 61 Torus 126, 380 and 500 Operator Manual Figure 5-22: Out of Ink Fault When the Fault message is cleared, then the printer begins to print again. Warnings and Fault Messages 5-17 Rev AB...

  • Page 62: Set The Correct Time And Date

    Torus 126, 380 and 500 Operator Manual Set the Correct Time and Date Do the following tasks to set the correct time and date at the CLARiTY™ screen: Navigate to Tools > Setup > Control from the Home Page. The Control Screen appears (Figure 5-23).
  • Page 63 Torus 126, 380 and 500 Operator Manual Figure 5-24: Calendar Screen Touch the Time icon and the time page appears (Figure 5-25). Figure 5-25: Time Use the keys to set the Hours, Minutes and Seconds. Touch the OK button. Touch the Home icon to return to the Home Page.

  • Page 64: Select The Correct Language

    Torus 126, 380 and 500 Operator Manual Select the Correct Language The CLARiTY™ has the ability to display all pages in different languages and date codes in the format for that country. For example: Month Day Year for USA and Day Month Year for UK.
  • Page 65 Torus 126, 380 and 500 Operator Manual Figure 5-27: Language Selection Touch the OK icon. Select the Region/Country icon to select the region or the country (Figure 5-26 on page 5-20). Select the region required (Figure 5-28) and touch the OK icon.

This manual is also suitable for:

Torus 280Torus 500

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