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Summary of Contents for Polini XP 65 R
- Page 1 XP65R_instructions.qxd 5-09-2007 10:45 Pagina 1 XP 65 R USE AND MAINTENANCE MANUAL...
- Page 2 INSTRUCTIONS MAY BE REPEATED A NUMBER OF TIMES motorcycle. By purchasing a Polini motorcycle you have IN THE COURSE OF THIS MANUAL. become one of a large family of satisfied Polini motorcycle THIS HAS BEEN DONE PURPOSEFULLY TO EMPHASISE THE owners and riders.
- Page 3 10:45 Pagina 3 For your own safety and for the best performance of your TCEI SCREW M8X40 No. 2 motorcycle, always insist on original Polini Motori spare TB SCREW M6X16 No. 4 parts for all repairs. TBEI SCREW M6X40 No. 1...
- Page 4 XP65R_instructions.qxd 5-09-2007 10:45 Pagina 4 7- Tighten the spindle locking bolt with a torque wrench (See section 6.2) (photo 5). MINIMUM 4 NOTCHES MAXIMUM 5 NOTCHES 12- Remove the throttle control cover and fit the cable as shown in photo 9. Re-fit the cover. (See section 4.9). 8- Inflate the front and rear tyres (See section 4.12).
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Page 5: Starting The Engine For The First Time
INTRODUCTION Always ensure that the motorcycle has been efficiently serviced and check it over before riding it. Take your motorcycle to an authorised POLINI MOTORI dealer for all major servicing and repair. Because of the manufacturer's policy of continuous development, and because of constant innovations in technology, your motorcycle may differ in some details from what described in the illustrations and text in this manual. -
Page 6: Removing The Seat
5- Once you have run in your motorcycle following all these instructions, take it to a Polini Motori dealer for its post-running-in service. Apart from a change of spark plug and engine oil, this service also includes the disassembly of the cylinder to check on the condition of the spark plug, cylinder head, piston and cylinder. -
Page 7: Changing The Coolant
XP65R_instructions.qxd 5-09-2007 10:45 Pagina 7 If the filter becomes clogged with fine dust as well as normal 4.6 CHANGING THE COOLANT dirt, replace it with a new one. - Stand the motorcycle upright. - Unscrew the radiator filler cap. CAUTION! Dirty air filters choke the engine and cause -Unscrew the coolant drain screw on the engine casing on poor performance. -
Page 8: Adjusting Brakes
XP65R_instructions.qxd 5-09-2007 10:45 Pagina 8 CAUTION! Failure to keep this parts in peak condition and to make repairs whenever necessary can lead to serious personal accidents and serious damage to the motorcycle. 4.10 ADJUSTING BRAKES This modes is provided with a front and a rear hydraulic brake. -
Page 9: Adjusting The Rear Shock
80 Newton spring, to be used for riders with a weight of 50/60 Kgs. If the weight is inferior, we suggest your replacing with a 75 Newton spring, listed in the Polini Catalogue. 2- Hydraulic adjusting in compression (photo 31). -
Page 10: Washing The Motorcycle
XP65R_instructions.qxd 5-09-2007 10:45 Pagina 10 3- Hydraulic rebound (turn clockwise for greater damping, 4.17 FUEL FILTER anti-clockwise for faster action) (photo 32). The fuel filter is incorporated in the fuel tap under the tank. 4- Suspension height (photo 33). When your motorcycle is As dirt builds up in the filter it gradually impedes the flow of new, run the suspensions in with their factory settings for fuel to the carburettor. - Page 11 XP65R_instructions.qxd 5-09-2007 10:45 Pagina 11 5.2 REGULAR CHECKS: TO BE INTERVAL RISK LEVELS SECTION PERFORMED EACH RACE AND AFTER AFTER 1 RACE AFTER 3 RACE AFTER 9 RACE W: WARNING! LAYING UP APPROX.2 HOURS APPROX.6 HOURS APPROX.18HOURS C: CAUTION! CHAIN 4.13 SPROCKETS AND GEARS 4.13...
- Page 12 XP65R_instructions.qxd 5-09-2007 10:45 Pagina 12 6 TECHNICAL SPECIFICATIONS XP 65 R ENGINE single cylinder two stroke COOLING SYSTEM liquid BORE AND STROKE 45x40,8 DISPLACEMENT 64,9 14,2:1 COMPRESSION RATIO Mikuni 24 CARBURETTOR electronic IGNITION 2% unleaded fuel FUEL INDUCTION reed valve in crankcase...
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