Miller Electric OM-222 096E Owner's Manual
  1. Manuals
  2. Brands
  3. Miller Electric Manuals
  4. Voice Recorder
  5. OM-222 096E
  6. Owner's manual
Miller Electric OM-222 096E Owner's Manual

Miller Electric OM-222 096E Owner's Manual

Single induction heating power source temperature recorder
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
6 Channel Digital
Recorder
For Warranty Claims And Technical Support, Contact:
Sure Controls
N981 Tower View Drive
Greenville, WI 54942 USA
Tel 920-757-0500
OM-222 096E
2008−11
Processes
Induction Heating
Description
Single Induction Heating Power Source
Temperature Recorder
CE

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the OM-222 096E and is the answer not in the manual?

Questions and answers

Summary of Contents for Miller Electric OM-222 096E

  • Page 1 OM-222 096E 2008−11 Processes Induction Heating Description Single Induction Heating Power Source Temperature Recorder 6 Channel Digital Recorder For Warranty Claims And Technical Support, Contact: Sure Controls N981 Tower View Drive Greenville, WI 54942 USA Tel 920-757-0500...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING ........1-1.

  • Page 4: Declaration Of Conformity

    DECLARATION OF CONFORMITY for European Community (CE marked) products. MILLER Electric Mfg. Co., 1635 Spencer Street, Appleton, WI 54914 U.S.A. declares that the product(s) identified in this declaration conform to the essential requirements and provisions of the stated Council Directive(s) and Standard(s).

  • Page 5: Section 1 − Safety Precautions − Read Before Using

    SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING ihom _2007−04 Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions. not avoided, will result in death or serious injury. The possible hazards are shown in the adjoining symbols or explained in the text.

  • Page 6: Additional Symbols For Installation, Operation, And Maintenance

    FIRE OR EXPLOSION hazard. INDUCTION HEATING can cause burns. D Do not overheat parts. D Hot parts and equipment can injure. D Watch for fire; keep extinguisher nearby. D Do not touch or handle induction head/coil during operation. D Keep flammables away from work area. D Do not touch hot parts bare-handed.

  • Page 7: Principal Safety Standards

    1-5. Principal Safety Standards Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, Canadian Electrical Code Part 1, CSA Standard C22.1, from Canadian from Global Engineering Documents (phone: 1-877-413-5184, website: Standards Association, Standards Sales, 5060 Mississauga, Ontario, www.global.ihs.com). Canada L4W 5NS (phone: 800-463-6727 or in Toronto 416-747-4044, website: www.csa-international.org).

  • Page 8: Section 2 − Consignes De Sécurité − Lire Avant Utilisation

    SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION ihom _2007−04fre Se protéger, ainsi que toute autre personne travaillant sur les lieux, contre les étincelles et le métal chaud. 2-1. Signification des symboles DANGER! − Indique une situation dangereuse qui si on Indique des instructions spécifiques.

  • Page 9: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance

    À l’intérieur, ventiler la zone et/ou utiliser une ventilation forcée au Stocker des produits inflammables hors de la zone de travail. niveau de l’arc pour l’évacuation des fumées et des gaz. Ne pas placer l’appareil sur, au-dessus ou à proximité de surfaces Si la ventilation est médiocre, porter un respirateur anti-vapeurs ap- inflammables.

  • Page 10: Proposition Californienne 65 Avertissements

    Si le FCC signale des interférences, arrêter immédiatement l’appareil. LE RAYONNEMENT HAUTE FRÉ- Effectuer régulièrement le contrôle et l’entretien de l’installation. QUENCE (HF) risque de provoquer Maintenir soigneusement fermés les portes et les panneaux des des interférences. sources de haute fréquence. D Le rayonnement haute fréquence (HF) peut provoquer des interférences avec les équipe- LIRE LES INSTRUCTIONS.

  • Page 11: Section 3 − Definitions

    SECTION 3 − DEFINITIONS 3-1. Warning Label Definitions Warning! Watch Out! There are possible hazards as shown by the symbols. Electric shock from wiring can kill. 1.1 Wear dry insulating gloves. Do not wear wet or damaged gloves. 1.2 Disconnect input plug or power before working on machine.

  • Page 12: Weee Label (For Products Sold Within The Eu)

    3-2. WEEE Label (For Products Sold Within The EU) Do not discard product (where ap- plicable) with general waste. Reuse or recycle Waste Electrical and Electronic Equipment (WEEE) by disposing at a designated collec- tion facility. Contact your local recycling office or your local distributor for further information.

  • Page 13: Section 4 − Installation

    SECTION 4 − INSTALLATION 4-1. Specifications Specification Description Overall Dimensions Height: 10 in (254 mm); Width: 10-1/2 in (268 mm); Depth: 13 in (330 mm) Weight Net: 22.5 lb (10.2 kg) Type Of Input Power 85-265 Volts AC, 47-63 Hz Operating Temperature Range 41°...

  • Page 14: Connecting To Power Source

    4-3. Connecting To Power Source Turn Off and disconnect input power. Recorder Interconnecting Cord 14-Pin Plug Keyway Remote 14 Receptacle RC9 (See Section 4-4) To connect remaining end of cord to power source, align keyway, insert plug, and tighten threaded collar. Power Cord 115 VAC Receptacle Connect power cord to receptacle.

  • Page 15: Output 14 Pin Information For Receptacle Rc9

    4-4. Output 14 Pin Information For Receptacle RC9 Pin Number Pin Information Thermocouple No. 1 (TC1), 0-10 volt dc signal (0V = −50°F, 10V = 1500° F) * Thermocouple No. 2 (TC2), 0-10 volt dc signal (0V = −50°F, 10V = 1500° F) * Thermocouple No.

  • Page 16: Section 5 − Setup And Operation

    SECTION 5 − SETUP AND OPERATION 5-1. Digital Recorder Controls Keep all panels, doors, and covers closed and secure during programming. Page Up Page Down Left Right Option Menu Access Door For External Memory Connection Additional keys that appear as needed for specific applications are as follows: Close Folder...
  • Page 17 Touch Apply. 5-2-5. Login As User Touch top left corner (Engineer). Touch pull down next to User. Touch User from pull down list. 5-2-6. Go To Home Screen Touch the Menu key in bottom right corner to open Root Menu. Touch Home.

  • Page 18: Operation

    5-3. Operation 5-3-1. Batch Recording Using Recorder The batch file generated by the recorder will consist of: GroupDescriptor~BatchName~TimeDateStamp.uhh The default Group Descriptor is set to “Group”. This setting may be changed to something that relates to the application (i.e. Company, Contract, or Project name).
  • Page 19 If a batch file was not started, the temperature data is still recorded. The Job# (Batch Name), User, Comments, and Recorder ID are not recorded. 5-3-1-4. Saving Data To Media (Recommended After Each Batch) Insert media into recorder. Login as User (see Section 5-3-1-1). Touch key in bottom right corner to open Root Menu.
  • Page 20 Close “Network and Sharing Center” window. Close the “Control Panel”. 5-3-1-5-3. Changing IP Address To Connect The Recorder For Windows) 2000, XP, And VISTA Close any open network applications. Double click “Local Area Connection” desktop shortcut. Click on “Properties”. Scroll down to “Internet Protocol (TCP/IP)”. Click on “Internet Protocol (TCP/IP)”...
  • Page 21 Click on “Close” to close the “Local Area Connection” window. 5-3-2. Recovering From An Interruption If a batch was running, the recorder will automatically start a new file with the same batch name and continue recording. 5-3-3. Viewing Data In QuickChart Software 5-3-3-1.
  • Page 22 You must accept the license agreement install software. Choose if you agree to the license agreement and click “Next>”. QCS03 Select “Complete”. Click “Next>”. After software installation is complete, restart the PC. QCS04 This Owner’s Manual will guide you through the steps to create and save a chart for a batch file. Additional information about the software can be found by clicking “Help/Help Topics”...
  • Page 23 5-3-3-2. Backing Up Data QuickChart software reads data from the file(s) selected. After a chart is created, it should be saved in a location that is backed up by your compa- ny’s data archive procedures. 5-3-4. Running QuickChart Software Select “Start\Programs\Euro- therm\QuickChart”.
  • Page 24 Insert media that contains the desired file into the PC. Select “File”, “New QuickChart”, and “From Removable Media”. QCS09 Select “Batch”. Select “Find Batches”. Select “Batch Name” from the pulldown menu. If there was a power interruption during a batch or if it was an extremely long batch, the recorder may have created multiple files with the same name.
  • Page 25 The chart will appear in full screen view. Data tags will show “No data” due to the cursor being located right of the data trace. Click on a data trace to display values at that point. QCS12 To delete a trace from the chart, select “Chart”...
  • Page 26 Select a TC # (Point ID) to delete. Select “Delete Point”. Select “OK”. QCS14 Notes can be added to the chart. Select “Chart” and “Annotate”. QCS15 OM-222 096 Page 22...
  • Page 27 Select the time and date where the note should be placed. Enter notes in the “Annotation:” field. Select “OK”. QCS16 Once a note is applied to the chart, it cannot be removed. Select “OK” to apply the note. QCS17 OM-222 096 Page 23...
  • Page 28 The note is displayed on the chart. To edit trace properties, right click on the channel to edit. Notice when Interpolation is On, an “I” is added to the “Descriptor:”: Interpolation On will show a smoothed line between points instead of steps. Span dictates the range of tempera- ture to plot for the trace.
  • Page 29 To save a chart, select “File” and “Save QuickChart”. QCS20 Browse to a location that is backed up by your company network system. The Batch name is already entered as the “File name:” for consistency. The file extension becomes .urq and includes the data from the recorder .uhh file, the chart option settings, and any annotations that...
  • Page 30 To print a chart, select “File” and “Print”. Select “Print” to print the chart. QCS22 / QCS23 OM-222 096 Page 26...
  • Page 31 Alternate Methods Of Creating A Chart If files are already on the PC, select “File”, “New QuickChart”, and “From Folders”. QCS24 Browse to the folder containing the .uhh files. Select “Find Batches”. Select the “Batch Name” from the pull- down menu. Select “OK”.
  • Page 32 If a batch file was not started, the recorder still records data while powered up. To create a chart from these files, select “File”, “New QuickChart”, and “From Files”. QCS26 Activate the “Details” view to show time and date file was created (in GMT). QCS27 Adjust window size by placing the cursor on the bottom right-hand corner of the...
  • Page 33 The chart will display temperature data without Batch information. Annotations can be added using the same procedure as stated previously. QCS29 When saving a chart from files, the Batch Name should be entered as the “File name:”. QCS30 OM-222 096 Page 29...

  • Page 34: Changing Recorder From Degrees F To Degrees C

    5-4. Changing Recorder From Degrees F to Degrees C Log in as “Engineer” (see Section 5-2-1). Press “Menu” (bottom right of display). Press “Operator”. Press “Save/Restore“. Press “Restore” . Press the field next to File Name (config). Press the desired config file (Deg C or Deg F).
  • Page 35 To review channel configuration settings: Log in as “Engineer” (see Section 5-2-1). Press “Menu” (bottom right of display). Press “Operator”. Press “Config“. Press “Channels” on pull down menu. OM-222 096 Page 31...
  • Page 36 Degree C Configuration OM-222 096 Page 32...
  • Page 37 Degree F Configuration OM-222 096 Page 33...

  • Page 38: Section 6 − Maintenance & Troubleshooting

    SECTION 6 − MAINTENANCE & TROUBLESHOOTING 6-1. Routine Maintenance Y Disconnect input plug or Maintain more often power before maintaining. during severe conditions. 3 Months Repair Or Replace Cracked Cables And Cords 6 Months Blow Out Or Replace Vacuum Inside Unreadable Of Wind Tunnel Labels...

  • Page 39: Initial Set Up

    6-3-1. Initial Set Up Connect power to recorder and DC power supply. Connect DVM in paralle with DC output. 6-3-2. Getting Information From Recorder Touch top left key in corner (Logged Out or Operator). Touch Logged Out next to User or User I.D Select Engineer from the drop down menu.
  • Page 40 OM-222 096 Page 36...
  • Page 41 OM-222 096 Page 37...

  • Page 42: Replacing Recorder Battery

    6-4. Replacing Recorder Battery Disconnect input plug or power. 1. Wrapper 2. Snap−In Blank 3. Recorder Securing Screws 4. Recorder 5. Recorder Top Cover Hardware 6. Recorder Top Cover 7. Recorder Battery Remove wrapper. Remove snap−in blanks from rear panel and use long screwdriver to remove recorder securing screws.

  • Page 43: Troubleshooting

    6-5. Troubleshooting Trouble Remedy Recorder does not power up. Check 115 volts ac at receptacle where recorder is plugged in. Be sure that recorder is not plugged into a switched receptacle. Check power source primary power for 3-phase, 400 or 460-575 volts ac (depending on model). Replace building line fuse or reset circuit breaker.

  • Page 44: Section 7 − Electrical Diagrams

    SECTION 7 − ELECTRICAL DIAGRAMS 232 243-A Figure 7-1. Circuit Diagram For 6 Channel Digital Recorder OM-222 096 Page 40...
  • Page 45 Notes MATERIAL THICKNESS REFERENCE CHART 24 Gauge (.025 in) 22 Gauge (.031 in) 20 Gauge (.037 in) 18 Gauge (.050 in) 16 Gauge (.063 in) 14 Gauge (.078 in) 1/8 in (.125 in) 3/16 in (.188 in) 1/4 in (.25 in) 5/16 in (.313 in) 3/8 in (.375 in) 1/2 in (.5 in)

  • Page 46: Section 8 − Parts List

    SECTION 8 − PARTS LIST Hardware is common and not available unless listed. Ref. 804 409-C Figure 8-1. Complete Assembly OM-222 096 Page 42...
  • Page 47 Item Dia. Part Mkgs. Description Quantity Figure 8-1. Complete Assembly ... . +220790 Cover, Front ............
  • Page 48 Notes SOCKET/WRENCH SELECTION TABLE SOCKET/WRENCH SELECTION TABLE (U.S. STANDARD) (METRIC) Specifications Socket or Wrench Size Specifications Socket or Wrench Size U.S. Bolt Decimal Bolt Bolt Decimal Bolt Diameter Equivalent Diameter Equivalent 1/4 in .250 in 3/8 in 7/16 in 6 mm .2362 in 10 mm 10 mm...

  • Page 51: Warranty

    Warranty Effective January 1, 2008 (Equipment with a serial number preface of LJ or newer) Induction Heating Coils and Blankets, Cables, and This limited warranty supersedes all previous manufacturers warranties and is exclusive with no other guarantees or Non-Electronic Controls warranties expressed or implied.
  • Page 52 Owner’s Record Please complete and retain with your personal records. Model Name Serial/Style Number Purchase Date (Date which equipment was delivered to original customer.) Distributor Address City State Resources Available Always provide Model Name and Serial/Style Number. Contact your Distributor for: Welding Supplies and Consumables Options and Accessories Personal Safety Equipment...

This manual is also suitable for:

195374

Table of Contents