Summary of Contents for Apprentice AJS40
- Page 1 4.0 Amp VS Orbital Jig Saw Operator’s Manual Scie sauteuse orbitale à vitesse variable, 4,0 A Manuel d’utilisation Sierra caladora de velocidad variable de 4.0 A Manual del Operario ARS55 AJS40...
-
Page 2: Specifications
4.0 Amp Variable Speed Orbital Jigsaw Operator’s Manual Specifications: • Model: AJS40 • Input: 120 Volts AC, 4.0 Amp • Variable Speed: 500-3,000 SPM. • Variable Speed Switch: 6 Settings • Orbital Settings: • Work Light: • Cutting Guide: Laser Line • Dust Blower: Switchable • Base Bevel: 0-45 degrees, Left and Right • Blade Type: "T" Shank • Net weight: 4.2 lbs. -
Page 3: General Safety Rules
gEnErAL SAFETY rULES WArning: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • lead from lead-based paints, • crystalline silica from bricks and cement and other masonry products, and • arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. - Page 4 13. DISCONNECT TOOLS WHEN NOT IN USE, before servicing, or when changing attachments, blades, bits, cutters, etc. 14. REDUCE THE RISK OF UNINTENTIONAL STARTING. Check to be sure that the tool’s switch is in the “OFF” position before plugging in the power cord. Should a power failure occur, move the switch to the “OFF” position. Accidental start-ups can cause serious personal injury. 15. USE THE CORRECT TOOL FOR THE JOB. Don’t force the tool or attachment to do a job for which it was not designed. Don’t use the tool for a purpose not intended as damage to the machine and/or personal injury may result. 4.0 Amp Variable Speed Orbital Jig Saw Operators Manual AJS40...
- Page 5 16. USE RECOMMENDED ACCESSORIES. using accessories and attachments not recommended by the manufacturer or intended for use on this type tool, may cause damage to the machine or result in personal injury to the user. Consult the instruction manual for recommended accessories. 17. MAKE SURE YOUR EXTENSION CORD IS THE PROPER SIZE AND IS IN GOOD CONDITION. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and tool overheating. Consult the Extension Cord Chart for the correct size based on the cord length and nameplate ampere rating. If ever in doubt, use the next heavier wire gauge cord. The smaller the gauge number, the heavier the cord. 18. SECURE THE WORK-PIECE. use clamps or a vise to hold the work-piece when practical. using clamps or similar mechanical device is safer than using your hand(s) and allows you to use both hands to operate the tool. Losing control of the work-piece can cause personal injury. 19. DON’T OVERREACH. Maintain proper footing and balance at all times; loss of balance can cause you to fall into the working machine, possibly causing an injury. 20. NEVER STAND ON THE TOOL. An injury may occur if the machine is tipped or if you should unintentionally contact the cutting tool.
- Page 6 Exposure to the dust may cause serious and permanent respiratory or other injury, including silicosis (a serious lung disease), cancer, and death. Avoid breathing the dust, and avoid prolonged contact with 4.0 Amp Variable Speed Orbital Jig Saw Operators Manual AJS40...
-
Page 7: Guidelines For Using Extension Cords
the dust. Allowing dust to get into your mouth or eyes, or lay on your skin may promote absorption of harmful material. Always use properly fitting NIOSH/OSHA approved respiratory protection appropriate for dust exposure, and wash exposed areas with soap and water. EXTEnSiOn COrDS Grounded tools require a three wire extension cord. Double insulated tools can use either a two or three wire extension cord. As the distance from the power supply outlet... - Page 8 7. MAKE SuRE THE BLADE IS NOT CONTACTING THE WORKPIECE BEFORE THE SWITCH IS TuRNED ON. 8. KEEP HANDS AWAY FROM MOVING PARTS. 9. DO NOT LEAVE THE TOOL RuNNING. OPERATE THE TOOL ONLY WHEN HAND-HELD. 10. ALWAYS SWITCH OFF AND WAIT FOR THE BLADE TO COME TO A COMPLETE STOP BEFORE REMOVING FROM THE WORKPIECE. 11. DO NOT TOuCH THE BLADE OR THE WORKPIECE IMMEDIATELY AFTER OPERATION; THEY MAY BE ExTREMELY HOT AND COuLD BuRN YOuR SKIN. 12. Some material contains chemicals which may be toxic. Take caution to prevent dust inhalation and skin contact. Follow material supplier safety data. SAVE THESE INSTRuCTIONS WARNING: MISUSE or failure to follow the safety rules stated in this Operator's manual may cause serious personal injury. 4.0 Amp Variable Speed Orbital Jig Saw Operators Manual AJS40...
-
Page 9: Operation
OPErATiOn WArning: Always check that the power supply corresponds to the voltage on the rating name plate. SWITCH ACTION WArning: Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool. Switch can be locked in “ON” position for ease of operator comfort during extended use. use caution when locking tool in “ON” position and maintain a firm grasp on the tool. Your jig saw is equipped with an “on/off” switch trigger which is operated by squeezing or releasing. Your jig saw is also equipped with a “Lock-On” button, located on the left side of the saw's handle just above the switch trigger. using the “Lock-On” button allows the saw to be run continuously without the operator having to constantly apply pressure to the switch trigger. — To start the tool, simply pull the switch trigger. — To stop the tool, release the switch trigger. using with the “lock-On” button: — To start the tool and run the tool continuously, pull the switch trigger then push in the “Lock-On” button and release the switch trigger. — To unlock the switch, pull the switch trigger fully and release it. wArNiNg: If the “Lock-On” button is continuously being depressed, the trigger cannot be released. - Page 10 WARNING: Make sure the Light Control House is securely in place before opporating the Jig Saw. Failure to do so could cause the Light Control Housing to fall off while opperating the tool. This could result in damaging the Tool, Light control housing and your work piece. SPEED ADJUSTMENT DIAL: Your jigsaw is equipped with a speed adjusting dial located on the upper, forward portion of the saw's handle. Tool speed can be infinitely adjusted between 500 and 3,000 strokes per minute by rotating the adjusting dial. Speed indicators appear on the dial as the numbers 1 through 6: 1 is the slowest saw speed and number 6 represents the highest speed. Therefore, when the dial is rotated towards number 6 speed increases; lower speed is obtained when the dial is rotated in the direction of number 1. The speed adjusting dial can be operated while the saw is running or when the saw is not operating. The operator has the ability to preset the saw's speed by rotating the dial to the desired setting and then fully depressing the switch trigger, urning the saw on for use. Please note: regardless of pressure applied on the trigger, the t ool will not operate any faster than the maximum speed setting selected. Be aware that when the jigsaw is operated at low speed the motor temperature will begin to rise due to the slower speed of the internal cooling fan. In such cases, it is necessary to occasionally run the tool at full speed for a few minutes to aid internal cooling to keep the motor operating at high efficiency. The jigsaw cutting speed (or stroke rate) required depends on the material being cut, the type of blade being used, and the feed rate used by the operator. The best speed for a particular application is largely based on operator experience or experimentation. However, as a general rule, slower speeds are for denser materials and faster speeds for soft materials. Saw blade life is also largely determined by the motor speed and the type of material being cut. The following chart is intended as a guideline only; test cuts in scrap should be performed first to determine the best speed setting. 4.0 Amp Variable Speed Orbital Jig Saw Operators Manual AJS40...
- Page 11 Workpiece being cut Adjusting dial number Wood 4 – 6 Mild Steel 3 – 6 Stainless Steel 3 – 4 Aluminum 3 – 6 Plastics 1 – 4 The speed adjusting dial can be turned only as far as 6 and back to 1. Do not force it past 6 or 1, doing so may cause the speed adjusting function to no longer function properly.
-
Page 12: Chip Shield
Advance the tool very slowly when cutting curves or scrolling. Forcing the tool may cause a slanted cutting surface and blade breakage. Jig saws cut on the upstroke, causing the workpiece surface facing upwards to splinter. Therefore, determine the “good” side of your work piece, and place your guidelines for cutting on the opposite side. Properly support and clamp the workpiece with the “good” side down, and with the guidelines clearly visible and unobstructed (above & below) the surface to be cut. To start the cut, place the front edge of the saw base on the workpiece and align the blade with the previously drawn guideline. Make sure the blade does not contact the workpiece. Turn the saw on, wait for the blade to attain full speed and slowly move the blade into the workpiece. Apply only enough downward pressure to keep the saw steady on the workpiece and only enough forward pressure to keep the blade cutting. BEVEL CUTTING: CAUTION: Always be sure that the tool is switched off and unplugged before tilting the base. Raise the chip shield all the way before making bevel adjustments and cuts. To bevel or tilt the saw base, turn the saw over so the base is facing upward and locate the bolt that secures the base to the saw. Loosen the bolt in the base with the hex key provided. Tilt the base until the desired bevel angle is obtained, then tighten the bolt to secure the base in place. INTERIOR CUTOUTS: An interior cutout is needed when a cutting pattern is located in the workpiece without a lead-in cut from an edge. These cuts can be performed using one of two methods: either using starting holes or by plunge cutting. Using starting holes Within the cutout pattern, pre-drill one or more holes larger then saw blade being used. Then insert the blade through the hole(s) to start your cut. 4.0 Amp Variable Speed Orbital Jig Saw Operators Manual AJS40... -
Page 13: Plunge Cutting
Plunge cutting When using the plunge cutting method, a starting hole or lead in cut from the workpiece edge is not necessary. It is best to practice plunge cutting on scrap wood so the operator becomes familiar with the technique and determines the blade speed and orbital settings that work best. 1. Set the speed at 5 or 6 and orbital setting to III. 2. Tilt the tool up on the front edge of the base with the blade point positioned just above the workpiece surface. 3. Make sure the blade is in the area to be cut. 4. Apply downward pressure to the tool so that the front edge of the base will not move when you turn on the tool. 5. Turn on the tool and gently lower the back end of the saw until the blade contacts the work surface. 6. As the blade pierces the workpiece, slowly lower the base of the tool down onto the workpiece surface until it is in the normal cutting position. 7. Complete the cut in the normal manner. VACUUM ATTACHMENT Your Jig Saw comes with a vacuum attachment. This attachment allows you to connect it to a standard 1-1/4" vacuum hose. To connect the Vac Attachment to the tool, align the two tabs on the narrow end of the vac attachment with the corresponding slots on the back of the jig saw just below the power cord restraint. -
Page 14: Two Year Warranty
1. Variable Speed Dial 2. LED/Laser Switch 3. Tool-Less Blade Collet 4. Adjustable Shoe 5. Ergonomically Designed Handle 6. Lock On Button 7. Dust Adaptor Port 8. Orbital Control Selector Two-Year Warranty This product is warranted free from defects in material and workmanship for 2 years after date of purchase. This limited warranty does not cover normal wear and tear nor damage from neglect or accident. The original purchaser is covered by this warranty and it is not transferable. Please return the tool to store location of purchase along with your receipt, and you will receive a new tool for a refund. THIS PRODUCT IS NOT WARRANTED IF USED FOR INDUSTRIAL OR COMMERCIAL PURPOSES. Toll-Free Help Line: For questions about this or any other APPRENTICE Product please call Toll-Free: 888-552-8665. 4.0 Amp Variable Speed Orbital Jig Saw Operators Manual AJS40...
Need help?
Do you have a question about the AJS40 and is the answer not in the manual?
Questions and answers
I am looking for a parts manual