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Summary of Contents for Ransburg 22-1589
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Page 1: Servo Amplifier
SERVICE MANUAL LN-9405-00.1 Replaces (LN-9405- SERVO AMPLIFIER MODEL: 22-1589 IMPORTANT: Before using this equipment, carefully read SAFETY PRECAUTIONS, starting on page 1, and all instructions in this manual. Keep this Service Manual for future reference. Service Manual Price: $20.00... - Page 2 LN-9405-00.1...
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Page 3: Table Of Contents
Servo Amplifier - Contents CONTENTS PAGE SAFETY: SAFETY PRECAUTIONS......................HAZARDS / SAFEGUARDS...................... INTRODUCTION: GENERAL DESCRIPTION......................SERIAL AND NETWORK COMMUNICATION PORTS............ESTABLISH COMMUNICATION TO AMPLIFIER..............CONNECT AND CONFIGURE AMPLIFIER................DOWNLOADING PROCEDURE....................INSTALLATION: 6-16 SETUP AND OPERATION......................PROGRAM MODES........................RETROFIT KIT (78694), RCS AMPLIFIER RETROFIT............10-12 RETROFIT KIT (78694-02), PULSE MODE OPERATION............ -
Page 4: Safety
Ransburg electrostatic coating system, read and Ransburg safety literature therein identified. understand all of the technical and safety litera- ture for your Ransburg products. This manual > This manual MUST be read and thor- contains information that is important for you to know and understand. -
Page 5: Hazards / Safeguards
Servo Amplifier - Safety AREA HAZARD SAFEGUARDS Tells where hazards Tells what the hazard is. Tells how to avoid the hazard. may occur. Spray Area Fire Hazard Fire extinguishing equipment must be present in the spray area and tested periodically. Improper or inadequate op- era-tioning and maintenance Spray areas must be kept clean to prevent the... - Page 6 Servo Amplifier - Safety AREA HAZARD SAFEGUARDS Tells what the hazard is. Tells how to avoid the hazard. Tells where hazards may occur. General Use and Improper operation or mainte- Personnel must be given training in accordance nance may create a hazard. with the requirements of NFPA-33, Chapter 16, Maintenance 1995 edition.
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Page 7: Introduction
Servo Amplifier - Introduction INTRODUCTION AMPLIFIER (For a General Description, Features, and Specifications, Reference GE Fanuc S2K (For a General Description of programing Series Standalone Motion Controller User’s protocol, reference GE Fanuc Generation D Manual, GFK-1848) Real-Time Operating System Program-ing Manual, GFK-2205.) SERIAL AND NETWORK COMMUNICATION PORTS... -
Page 8: Connect And Configure Amplifier
Servo Amplifier - Introduction DOWNLOADING CONNECT AND PROCEDURE CONFIGURE AMPLIFIER Summary of Downloading Procedure Amplifier Termination (Refer to the GE Fanuc Generation D Real-Time • Complete the motor, power, and I/O wiring to Operating System Programing Manual, GFK-2205 the S2K Amplifier. (Reference system prints and for further explanation.) GE Fanuc Manual.) •... -
Page 9: Installation
Servo Amplifier - Installation INSTALLATION SETUP AND OPERATION To Q u e r y a p a r a m e t e r, t y p e ( a d d r ) variable?<Enter>where<Enter>is the Enter key on your terminal. Summary of Dip Switch Functions (Refer to the S2K Hardware Manual for an expla- For example: 1VI1?<Enter>will report the mode:... -
Page 10: Program Modes
Servo Amplifier - Installation PROGRAM MODES The S2K will rotate the motor in synchronism with the input pulse source. In this mode, the motor displacement is proportional to the number of Operation With A Pulse Source pulses received, and motor speed is proportional Complete a motor, power, and I/O wiring to the to the frequency of the pulse train. - Page 11 Servo Amplifier - Installation DEFAULT PULSE MODE PROGRAMMABLE PARAMETERS CHART Parameter Function Minimum Maximum Default Sets gear ratio 512 = 1:1 5120 = 10:1 Control mode 1 = Analog 0 = Pulse Direction 0 = CW 1 = CCW VF10 Analog input zero -10.0 +10.0...
- Page 12 Servo Amplifier - Installation • Select desired PLA to correspond to the re- quired gear ratio. • Type SAVE, the controller wil respond, “Sav- ing user memory... User memory saved.” This indicates that all variables, registers, and programs have been saved. •...
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Page 13: Retrofit Kit (78694), Rcs Amplifier Retrofit
Servo Amplifier - Installation RETROFIT KIT (78694), to the proper implementation of the Retrofit Kit. RCS AMPLIFIER RETROFIT Retrofit Kit Termination Description The following tables illustrate the terminal des- Retrofit Kit Description ignations and descriptions for each application This Retrofit Kit enables the end user to upgrade to possible. - Page 14 Servo Amplifier - Installation S2K RETROFIT KIT TRANSITION BOARD TERMINAL DESCRIPTIONS (Cont.) S2K Retrofit Color Amplifier Terminal Hardener Amplifier Signal Description Signal Description Block Signal Description I.D. Analog- DAC A- DAC B- N.C. (Not Used) (Not Used) (Not Used) N.C. (Not Used) (Not Used) (Not Used)
- Page 15 Servo Amplifier - Installation Reference the S2K Retrofit Kit Transition Board Terminal Description for the signal description of the terminations of the Retrofit Kit. Further explanation of these signals can be obtained by referencing the User’s Manual for the Ratio Con- trol Module 22-461 (Doc.
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Page 16: Retrofit Kit (78694-02) Pulse Mode Operation
Servo Amplifier - Installation RETROFIT KIT (78694-02) PULSE MODE OPERATION This kit is used in RCS Systems that utilize the Motor Control Modules (MCM 22-556). Reference the following table for information on how to ter- minate the Retrofit Kit (78694-02). Wire numbers have been denoted to illustrate the typical wire numbering used. -
Page 17: Retrofit Kit (78694-01), Analog Mode Operation
Servo Amplifier - Installation RETROFIT KIT (78694- 01) ANALOG MODE OPERATION This kit is used in RCS Systems that use the UL Listed and non-UL Listed Whedco Amplifiers (22- 1589). Reference Figure 8 for information on how to terminate the Retrofit Kit (78694-01). Wire numbers have been denoted to illustrate the typical wire numbering used. -
Page 18: Ge Fanuc S2K Amplifier Termination
Retrofit Kit was not required. (Reference docu- mentation Schematic, RCS, 22-1035 (77809), sheet 4 of 8.) (Reference the system prints for the correct wire number denotation.) This table can be referenced against Ransburg RCS Amplifier Cable (78615) for additional clari- fication. S2K RETROFIT KIT TRANSITION BOARD... -
Page 19: Installation
Servo Amplifier - Installation S2K POSITION FEEDBACK CABLE Color Color Hardener Hardener Amplifier Amplifier Amplifier Amplifier Signal Signal Ausiliary Signal Wire Wire I/O Cable I.D. Description Description Number Description Number Mtr. Resolver Mtr. Resolver Mtr. Resolver 4030 4130 Mtr. Resolver Mtr. -
Page 20: Troubleshooting Guide
Servo Amplifier - Troubleshooting Guide TROUBLESHOOTING GUIDE FRONT PANEL LED DIAGNOSTICS The front panel LED on S2K controllers reports real-time diagnostic as shown in Figure 12. LED DIAGNOSTIC FAULTS Controller Mnemonic Descriptio Status Drive enabled CPU’s and operating system functional Motor power clamp over current Faulted Drive over temperature... -
Page 21: Parts Identification
Servo Amplifier - Parts Identification PARTS IDENTIFICATION SERVO AMPLIFIER PART NUMBERS DESCRIPTION PART # Amplifier 22-1589 Retrofit Kit 78694-00 Analog Mode - Includes 78652-00 (cable assembly), 78651-00 78694-01 (mounting plate), and 78653-00 (transition board) Pulse Mode - Includes 78693-00 (cable assembly), 78651-00 (mount-... -
Page 22: Warranty Policies
WARRANTY IS TO REPLACE PARTS THAT HAVE FAILED BECAUSE OF FAULTY WORK- MANSHIP OR MATERIALS. THERE ARE NO Ransburg will replace or repair without charge any IMPLIED WARRANTIES NOR WARRANTIES OF part and/or equipment that falls within the specified EITHER MERCHANTABILITY OR FITNESS FOR time (see below) because of faulty workmanship A PARTICULAR PURPOSE. -
Page 23: Appendix
†† The lowest temperature at which a volatile fluid will ignite. Evaporation Rate is Based Upon Butyl Acetate Having a Rate of 1.0 NOTE: Chart provides resistance and control information that we feel is necessary when using Ransburg equipment. LN-9405-00.1... -
Page 24: Viscosity Conversion Chart
Servo Amplifier - Appendix VISCOSITY CONVERSION CHART 1000 1100 1200 1280 1380 1475 1530 1630 1730 1850 1950 2050 2160 2270 2380 2480 2660 2900 3375 3380 4300 10.0 1000 4600 11.0 1100 5200 12.0 1200 5620 LN-9405-00.1... -
Page 25: Viscosity Conversion Chart
83500 190.0 19000 88000 200.0 20000 93000 300.0 30000 Note: All viscosity comparisons are as accurate as possible with existing information. Comparisons are made with a material having a specific gravity of 1.0. © 2013 Ransburg. All rights reserved. LN-9405-00.1... -
Page 26: Volumetric Content Of Hose Or Tube
36.9 cc 73.9 cc 110.8 cc 147.8 cc 184.7 cc 36.3 36.3 54.5 cc 109.0 cc 163.4 cc 217.9 cc 272.4 cc 60.8 60.8 91.2 cc 182.5 cc 273.7 cc 364.9 cc 456.2 cc © 2013 Ransburg. All rights LN-9405-00.1... - Page 28 Telephone: 800/ 233-3366 Fax: 419/ 470-2071 Technical Support Representative will direct you to the appropriate telephone number for ordering Spare Parts. Form No. LN-9405-00.1 © 2013 Ransburg. All rights reserved. Litho in U.S.A. Models and specifications subject to change without notice. 04/13...
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