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O
This manual contains important information for the use and safe operation
of your RAMTEQ
FOLLOW ITS INSTRUCTIONS PRIOR TO OPERATING OR ATTEMPTING
ANY SERVICE OR MAINTENANCE PROCEDURE COULD RESULT IN
SERIOUS INJURY OR DEATH TO YOU OR OTHER PERSONS; ALSO
DAMAGE TO THE MACHINE OR TO OTHER PROPERTY.
RAMTEQ
AMAZING MACHINERY
®
14275 northweSt Freeway
2288 Gunbarrel road, Suite 111-151
perator
DV SERIES
Gas Engine / Diesel Fired
R E A D
T H I S
machine. FAILURE TO READ THIS MANUAL AND
®
houSton, tx 77040
'
M
s
anual
M A N U A L
ChattanooGa, tenneSSee 37421
Phone: 713.983.6000
Fax: 713.983.6405 300-00007-01
Phone: 1-800-504-7435 Fax: 1-800-504-7436
10/06
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Summary of Contents for Ramteq DV SERIES
- Page 1 ’ perator anual DV SERIES Gas Engine / Diesel Fired R E A D T H I S M A N U A L This manual contains important information for the use and safe operation of your RAMTEQ machine. FAILURE TO READ THIS MANUAL AND ®...
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Page 2: Table Of Contents
Carefully unpack your new RAMTEQ equipment by removing the shrink wrap & banding from pallet. Remove the pressure washer from the pallet and check for any physical damages that may have occurred during shipment. Check for all parts specified and shown in figure 1. INCludEd PARTs • Pallet • Packing Material Outer Box • DV Series Machine • Operator’s Manual • Wand / Trigger Gun • Nozzles º º º º... -
Page 3: S Ection 1 O Perator
DO NOT alter original factory settings prior to operating this machine. Risk of injury to yourself or other persons may occur. DO NOT remove hoses, guns, nozzles or any components while this machine is still hot or while it is running. DO NOT attempt to service this machine before reading the service manual. DO NOT use water with a temperature over 140 degrees FareCHeit DO NOT put diesel fuel in to a gasoline tank or gasoline into a diesel tank. Observe correct markings on fuel tanks before filling. DO NOT operate this machine without knowing how to stop and bleed water pressures. Know all controls before using this machine. DO NOT spray caustic, acids or abrasive fluids through this machine. DO NOT permit water to freeze inside this machine. Pump and plumbing damage may occur. Use only recommended RAMTEQ™ parts when servicing this machine. RAMTEQ™ will not be held liable for any unauthorized modifications made to this machine. Any such action will void the warranty. when connecting battery, ensure that the RED battery cable is connected to the POSITIVE pole on the battery and the BLACK is connected to the NEGATIVE pole on the battery RAMTEQ ® 14275 northweSt Freeway houSton, tx 77040 Phone: 713.983.6000 Fax: 713.983.6405 300-00007-01 10/06 ... -
Page 4: Maintenance Instructions
First 8 hours: Change oil with SAE 30W High-Detergent Oil. Every 25 hours: Change oil if operating under heavy load or high ambient temperature. Service air cleaner pre-cleaner. Every 50 hours: Change oil. Clean and inspect spark arrester if equipped. Every 100 hours: Service air cleaner cartridge, replace oil filter (if equipped), Clean oil cooler (if equipped), Clean cooling system. WINTERIZING Non-float Tank Machines: To protect the machine from freezing temperatures while storing or transporting, connect short length of garden hose (approximately 3 ft.) to water inlet connection on machine. Remove the pressure nozzle from the wand and insert the short garden hose end into a container of antifreeze. Place the wand into the antifreeze container and start engine running machine until antifreeze appears from the end of the wand. Turn engine “OFF” and replace pressure nozzle. Coil up hose and move machine to storage area. RAMTEQ ® 14275 northweSt Freeway houSton, tx 77040 Phone: 713.983.6000 Fax: 713.983.6405 300-00007-01 10/06 ... - Page 5 � IF blACK OR WHITE sMOKE vENTs FROM EXHAusT PORT uPON sTARTING EQuIPMENT, dIsCONTINuE usE ANd AdjusT AIR bANds bEFORE REsTARTING. W ARNING OIl buRNER AIR bANd AdjusTMENT RAMTEQ sets oil burners at sea level. Air bands may need adjustment at higher elevations to ® offer eCHanced performance of the burner and extended life of the machine. Adjustment of burner is done with pump motor and thermostat set to maximum. Loosen locking screw on air band, then close band until black smoke vents up exhaust vent. Take careful note of air band position when black smoke is first noticed. Slowly open air band until white smoke vents, then turn air band halfway back to where black smoke was first noted. Tighten air band...
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Page 6: Operating Instructions
Check for leaks in the system and cycle trigger gun to insure bypass is adjusted correctly. Repair any leaks and correct unloader adjustment if needed. Turn off machine before attempting any repairs. wARNING - Do not operate machine with less than 6" of water in the tank. Doing so may cause pump damage! STOPPING THE MACHINE Turn engine to “OFF”. Pull gun trigger to release water pressure from system. Disconnect wand & gun assembly. wind up pressure hose on hose reel. CAUTION Always wear protective safety gear, auch as, but not limited to, rain coat or coveralls, rubber boots, face shield or goggles, gloves and hearing protection. Do not run the machine for more than two minutes with the jetter water flow shut off (by-pass mode). This will over heat the jetter pump and could cause injury to you. Do not run hot water thru this pump. Hot water will damage the pump, and will void the warranty. RAMTEQ ® 14275 northweSt Freeway houSton, tx 77040 Phone: 713.983.6000 Fax: 713.983.6405 300-00007-01 10/06 ... -
Page 7: P Arts L Ist
Cap, Fuel Gauge Diesel Black 519-00001-01 Spacer, Rubber Skid 180-00076-01 Bracket, Metering Valve 579-00006-01 Metering Valve 180-00139-01 Plate, Power, DV Series 180-00280-01 Plate, Power, DV Diesel Series 206-00006-01 Engine, 16hp B&S Vanguard 303447-1075-A1 206-00007-01 Engine, 20hp B&S Vanguard 351447-1046-A1 206-00011-01... -
Page 8: B Urner A Ssemblies
Transformer 115v (NLH150, NLH200, NLH230) 252-00001-07 Transformer 230v (NLH300, NLH500) 253-00001-01 Coupling 253-00002-01 Fan wheel 3.44" X 4.25" 254-00001-01 Motor 115v/60/1 (NLH150, NLH200, NLH230) 254-00001-02 Motor 208/230v/60/1 (NLH300, NLH500) 577-00002-01 Filter, Fuel Inline 557-00001-01 Clamp, Hose 280-00003-01 Hose, Inlet/Outlet Fuel Line Burner Assembly Complete 250-00001-01 wayne Burner Vertical 115v 250-00008-01 wayne Burner Vertical 230v RAMTEQ ® 14275 northweSt Freeway houSton, tx 77040 Phone: 713.983.6000 Fax: 713.983.6405 300-00007-01 10/06 ... -
Page 9: C Ontrol B Ox A Ssembly
270-00038-01 Nozzle, Soap 552-00003-03 Quick Coupler Plug, 3/8 nptm (not shown) 554-00007-03 Quick Coupler Socket, 3/8 nptf (not shown) 020-00005-01 Downstream Injector Kit (hose not shown) RAMTEQ ® 14275 northweSt Freeway houSton, tx 77040 Phone: 713.983.6000 Fax: 713.983.6405 300-00007-01 10/06 ... -
Page 10: B Elt D Riven P Ump
Pump Repair Parts Ref# Part# Description 220-00053-01 Pump, Complete, General TS1511 220-00103-01 Pump, Complete, General T9211 contact ramteq Manifold, Brass Head TS1511 contact ramteq Manifold, Brass Head T9211 Pump Repair Kits (not shown) 221-00002-01 Check Valve Assembly Kit (6 Each) -
Page 11: W Iring D Iagram
12 VOLT GAS ENGINE Electrical Schematic 1 4 2 75 NW FRE E WAY P H O N E : 71 3 . 9 8 3 . 6 0 0 0 RAMTEQ ® 14275 northweSt Freeway houSton, tx 77040 Phone: 713.983.6000 Fax: 713.983.6405 300-00007-01... - Page 12 PRESSURE SWITCH CORD LENGTH = 26" STRIP JACKET BACK 10" POWER CORD LENGTH =49" STRIP 10" PRESSURE SWITCH 574-00002-01 11/10/98 115v rt angle plug RAMTEQ ® 14275 northweSt Freeway houSton, tx 77040 Phone: 713.983.6000 Fax: 713.983.6405 300-00007-01 10/06 ...
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Page 13: Lumbing D Iagrams
531-00002-01 557-00001-01 281-00002-01 CONNECTOR, BRASS COUPLER, FRAME MOUNTED CLAMP BAND 1/2 NPTM X 1/2 BARB 1/2 NPTF X 1/2 NPTF Ø0.4 - 0.9 557-00001-02 RAMTEQ ® 14275 northweSt Freeway houSton, tx 77040 Phone: 713.983.6000 Fax: 713.983.6405 300-00007-01 10/06 ... -
Page 14: Troubleshooting
Cracked ceramics Replace ceramics Oil Dripping Oil seal worn Check and replace oil seals Cracked manifold Replace manifold Fluctuating Pressure Unloader not adjusted Adjust to specifications Valves worn Replace with valve kit Dir t or blockage in valves Clean or replace valve Pump sucking air Check water/detergent supply worn plunger packing Replace packing kit Pump Head Overheating Extended period in bypass Pull trigger gun for water flow RAMTEQ ® 14275 northweSt Freeway houSton, tx 77040 Phone: 713.983.6000 Fax: 713.983.6405 300-00007-01 10/06 ... -
Page 15: Warranty
Ramteq Incorporated ("RAMTEQ") warrants that the Product you have purchased from RAMTEQ or from an Authorized RAMTEQ Reseller is free from defects in materials or workmanship under normal use for a period of one (1) year from the date of purchase. This warranty extends only to you, the original Purchaser. It is not transfer- able to anyone who subsequently purchases the Products from you. - Page 16 Manufacturers Warranty Period Click on pictures to open manufacturers website. 5 years 5 years 3 years 3 years 3 years 3 years 18 months 18/36 months 1 year Ramteq Pressure Washers 14275 NORTHWEST FREEWAY HOUSTON, TX 77040 PHONE: 713.983.6000 FAX: 713.983.6405 1/13...
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