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Tomos FLEXER 45 User Manual

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FLEXER
USER'S MANUAL
NAvodiLo zA UpoRAbo
HANdbUCH

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  • Page 1 FLEXER USER’S MANUAL NAvodiLo zA UpoRAbo HANdbUCH...
  • Page 2 TOMOS USER'S MANUAL FLEXER 45...

  • Page 3: Table Of Contents

    CONTENTS Warnings Bowden Adjustment Riding Safety Tips Transmission Chain Adjustment Technical Specification Bolt and Nut Tightness Technical Description Maintenance Schedule Vehicle operation Battery Installation Fuel Troubleshooting Engine Starting Fuel System Troubles Riding Ignition System Troubles Engine Running-In Troubles Causing Reduced Engine Power Maintenance Gearbox Troubles Maintenance Operations...

  • Page 4: Warnings

    WARNINGS the vehicle’s deteriorated operation, without any positive effects on engine performance and causes higher air pollution. Prior to operating the vehicle, carefully read this User's Manual in order to get acquainted with its operational characteristics and safe and RIDING SAFETY TIPS proper operation.

  • Page 5: Technical Specification

    TECHNICAL SPECIFICATIONS VARIANT A24C: Compression ratio 6 : 1 Model Flexer 45 Engine power 1,0 kW at 3500 min Torque 3,1 Nm at 2500 min Variants A24B – 45km/h Maximum speed 30 km/h A24C – 30km/h Fuel consumption 2,2/100km A24D – 25km/h A24E –...
  • Page 6 Fuel Tank capacity 3,5 l (incl.0,5 l reserve) Direction indicator signal light 12V 1,5W Engine oil reservoir 800 cm Oil level signal light 12V 1,5W Low beam signal light 12V 1,5W Suspension Front forks travel 70 mm Main beam signal light 12V 1,5W Rear shock absorber travel 35 mm...

  • Page 7: Technical Description

    TECHNICAL DESCRIPTION 1. Rear brake lever 18. Fuel filling vent 2. Direction indicator switch (version) 19. Fuse (version) 3. Horn switch 20. Air filter 4. Main beam/low beam switch 21. Carburetor, choke 5. Speedometer 22. Fuel petcock 6. STOP switch 23.
  • Page 8 2,3,4 Fig. 1 Fig. 2...
  • Page 9 20 21 23 24 Fig. 3...
  • Page 10 Fig. 4 Fig. 5...

  • Page 11: Vehicle Operation

    VEHICLE OPERATION Fuel Engine starting EUROSUPER 95 and two-stroke engine oil. Open the fuel cock (Fig. 6). Note: A – fuel supply shot, B – fuel supply Your vehicle is equipped with an oil pump, which adds a specified on, C - reserve. amount of oil to the petrol (approx.
  • Page 12 Caution: If the engine on the electric start version fails to start, release the starter pushbutton. This prevents the battery from draining. Do not keep the engine start pushbutton depressed longer than 5 seconds. Should the electric starter fail to start the engine start the engine by using the kick-starter lever or pedals (depending on version).

  • Page 13: Riding

    Riding The speed is controlled by the throttle lever (8, Fig. 1). Engaging the first or second gear is done by opening or closing the throttle. Avoid switching too frequently between first and second gears. In such situation you should instead reduce the throttle opening and keep the vehicle in first gear.

  • Page 14: Maintenance

    MAINTENANCE Maintenance Operations refilling opening (1, Fig. 8), so that oil level reaches the control The vehicle is easy to maintain, yet maintenance is imperative for opening (2, Fig. 8). Then, retighten the oil refilling and control opening perfect performance. Particularly important operations include regular plugs.

  • Page 15: Fuse Replacement

    Fuse replacement (version) The fuse is located near to the battery. If the fuse is blown, turn the ignition switch (17, Fig. 3) to the position OFF. Replace the fuse with a new one of the correct specification. Return the ignition switch to the ON position and check operation.

  • Page 16: Exhaust System Cleaning

    Exhaust system cleaning (Fig. 10) The build up of soot in the exhaust system obstructs the free passage of exhaust gas and thereby reduces engine power. Periodically, clean the cylinder exhaust duct, exhaust pipe inlet opening, piston crown and cylinder compression chamber (Fig.11). Caution: exhaust system is equipped with catalysts, so do not enter into the exhaust pipe with any tools, wires, do not pour in any fluid, etc.

  • Page 17: Vehicle Cleaning

    Vehicle cleaning Vehicle exterior cleaning is also part of regular maintenance. After washing, wipe the vehicle dry. Protect painted surfaces with paint protection agents. After cleaning, check the operation of the engine, the lights and brakes. CHECK AND ADJUSTMENTS Engine Oil Level Check Check regularly the oil level in the oil tank.

  • Page 18: Transmission Chain Adjustment

    Transmission Chain Adjustment The chain tension should be adjusted so that the chain yields 10 mm up or down under pressure (Fig. 13). Adjust the chain tension by spinning the chain tension adjuster (27, Fig. 3) on the rear wheel axle. After the Bolt and Nut Tightness adjustment, retighten the nuts on the both side of axle that were party Periodically check and retighten as necessary the bolts and nuts of the...

  • Page 19: Maintenance Schedule

    MAINTENANCE SCHEDULE Interval (km) 1.000 3.000 10.000, Interval (km) 1.000 3.000 10.000, 15.000, 20.000 15.000, 20.000 Interval (months) 12, 18, 24 Interval (months) 12, 18, 24 Oil lubrication Checks and adjustments • • • • • • 1. Gearbox oil change 10.

  • Page 20: Battery Installation

    BATTERY INSTALLATION (VERSION) Battery is placed under the luggage carrier. (A, Fig. 14). Release the two bolts (B, Fig.14) and from the bottom side of the luggage carrier pull out the plastic box for battery. Place the battery in the box with the connection shoes upwards. Applying the bolts supplied with the battery, connect the blue color electric cable to the blue color battery connection shoe (-) and the red color electric cable to the red color battery connection shoe (+).

  • Page 21: Troubleshooting

    TROUBLESHOOTING Ground mass: Fuel System Troubles Properly mount the cap on the spark plug or replace with a new cap. Possible causes of the engine failing to start or stopping during a ride - Ignition coil: Include, but are not limited to: Have the trouble examined and remedied by an authorized service - Fuel is not supplied to the carburetor: agent.

  • Page 22: Gearbox Troubles

    Gearbox Troubles - Following the start, the engine runs at idle speed. If opening the throttle fails to engage the clutch: Release the throttle and attempt to start the vehicle again (the oil is still cold and thicker). When riding, open the throttle gradually to prevent engine jerks.

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