Frigobox HKEJ 261 G Service Manual

Frigobox charme cool models air conditioners service manual

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Special Applications - Charme Cool Models

Service Manual

Air Conditioners
With Ozone-friendly Refrigerant R410A
Indoor Units:
HKEJ 261 G
HKEJ 351 G
Outdoor Units:
HCNJ 261 G
HCNJ 351 G
DRAFT

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Summary of Contents for Frigobox HKEJ 261 G

  • Page 1: Service Manual

    Special Applications - Charme Cool Models Service Manual DRAFT Air Conditioners Indoor Units: HKEJ 261 G HKEJ 351 G Outdoor Units: HCNJ 261 G HCNJ 351 G With Ozone-friendly Refrigerant R410A...
  • Page 2: Table Of Contents

    Table of Contents 1. Range & Conditions..........3 2. Specifications............4 3. Control Specifications..........9 4. Dimensional Data...........16 5. Performance Charts..........22 6. Refrigerant Flow Diagram........23 7. Circuit Diagram............24 8. Troubleshooting............27 9. Checking Electrical Components.......31 10. Installation............33 11. IR Remote Controller..........44...
  • Page 3: Range & Conditions

    Technical Data 1. Range & Conditions 1.1 Operating Range Operating Modes Temperature Indoor Temperature Outdoor Temperature Max. 32℃ DB/23℃ WB 43℃ DB Cooling Min. 21℃ DB/15℃ WB 21℃ DB Max. 27℃ DB 24℃ DB/18℃ WB Heating Min. 5℃ DB -7℃ DB/-8℃ WB 1.2 Operating Conditions Rated Operating Conditions Indoor Temperature...
  • Page 4: Specifications

    2. Specifications 2.1 Unit Specifications Indoor Unit Model HKEJ 261 G HKEJ 351 G Outdoor Unit Model HCNJ 261 G HCNJ 351 G Constant speed Constant speed Type 2,60 3,60 Cooling Capacity 2,70 4,00 Heating 0,78 1,12 Cooling Input 0,73...
  • Page 5: Specifications Of Main Parts

    2.2 Specifications of main parts HKEJ 261 G - HKEJ 351 G 2.2.1 Indoor unit Controller Part No. JUK6.672.512/507/508 Controller Microprocessor Fuse 250V a.c. / 3.15A/15 Remote controller KK10A & Fan motor Type Cross-flow fan Quantity / Diameter / Length 1/ф86/ 720.5...
  • Page 6: Outdoor Unit

    2.2.2 Outdoor Unit HCNJ 261 G Compressor Type Rotary(Hermetic) Compressor model Huarun: C-1RV113H1A Compressor power input Compressor oil / Amount PVE(FV-68S)/ 350 Overload protector (external) B165-145-241E Compressor locked rotor amperes 21.5 Ω Coil resistance (Ambient temp 20℃) C-R: 3.650 C-S: 5.380 μF Operating capacitor Fan &...
  • Page 7 Outdoor Unit HCNJ 351 G Compressor Type Rotary(Hermetic) Compressor model Huarun: C-RV146H1AB Compressor power input 1000 Compressor oil / Amount PVE(FV-68S)/ 500 Overload protector (external) B230-150-241E Compressor locked rotor amperes Ω Coil resistance (Ambient temp 20℃) C-R: 2.355 C-S: 5.600 μF Operating capacitor Fan &...
  • Page 8: Specifications Of Other Parts

    2.3 Specifications of other parts HKEJ 261 G - HKEJ 351 G Indoor unit DB-08-05B Transformer (TR) Thermal resistor KTM-41-C9(Copper), KTEC-41-C12(Plastic) 0℃ 32.97KΩ 10℃ 20.00KΩ Resistance( KΩ) 20℃ 12.51KΩ 25℃ 10.00KΩ 30℃ 8.048KΩ JUK6.604.1743 Power supply 16A/ 250Va.c Power relay (PR)
  • Page 9: Control Specifications

    3. Control Specifications 3.1 System source 3.1.1 Signal input Temperature sensor signal (indoor temperature, indoor coiled temperature, outdoor coiled temperature); remote control signal; emergency switch input; auto diagnosis/ time-shortening input; fan speed (high/medium/low/breeze) input; (capacity, heating or cooling) input; AC zero passage; PG feedback. 3.1.2 Signal output Display signals (SI, SCK, RCK);...
  • Page 10: Temperature Control

    3.2.3 Temperature control: There is 3℃ temperature comprehension in HEAT mode. Not available for COOL, AUTO or DRY modes. 3.2.4 Sleep mode: Temperature will be adjusted automatically when the sleep mode is set. The set temperature will increase 1℃ after running 1 hour in Cooling or dehumidifying mode. Temperature will decrease 1℃ after running 1 hour in heating mode.
  • Page 11 in the turn-on status. Louver adjustment: Manual (vertical direction): Set the blades position as needed. (Position 1-6 in figure 1.) Auto (vertical direction): The range of sweeping is in position 2-5. 3.3.3. Dehumidification: Temperature control range: 16℃-32℃; Temperature control precision: ±1℃; Characters on control: 4-way reversing valve closes.
  • Page 12 Louver adjustment: Manual: Users can set the position as needed. (Positions 1-6 in figure 1) Auto: The range of sweeping is in position 1-5. (please refer to 3.6 Temperature table of protecting point) 3.4 Protection function 3.4.1 Delay-starting protection for the compressor Compress will restart working 3 minutes(5 minutes in HEAT mode) later the turn-off of compressor or power-off to keep the pressure balance of the cooling system.
  • Page 13 3.4.6 Defrosting: (not available for cooling-only type air conditioner) 3.4.6.1 Defrost entry conditions After the compressor running for more than 10 minutes. A. Indoor unit enters into overload prevention and outdoor unit stops. When outdoor fan motor runs for more than 10 minutes, and the build-up time of compressor running is for more than 50 minutes, Trc≤A-1℃...
  • Page 14: Other Functions

    3.5 Other functions 3.5.1 Auto-diagnosis Test terminal on the main panel is shorted. The Auto-diagnosis functions are in the following steps when the power is turned on. Buzzer beeps 1s →Running indicator on 0.5s →Pause indicator on 0.5s → Timer indicator on 0.5s →air refresh indicator on 0.5s →breeze indicator on 0.5s→low fan speed indicator on 0.5s →medium fan speed indicator on 0.5s →high fan speed indicator on 0.5s →air refresh indicator on 0.5s →ultraviolet indicator on 0.5s →auxiliary electric heating indicator on 0.5s →step motor for louver(1a,1b,1c,1d)on 0.5s...
  • Page 15: Quiet Operation

    Quiet function is not effective for other status. 3.6 Parameter table Temperature table of protecting point Model HKEJ 261 G HKEJ 351 G The type of remote controller for heat-pump air conditioner is KK10A. The type of remote controller for cooling-only air conditioner is KK9B.
  • Page 16: Dimensional Data

    4. Dimensional data Indoor Unit Outdoor Unit Unit: mm The above figures are only schematic, and they may be slightly different from the actual appliance you bought.
  • Page 17 OUTLINE OF PARTS AND FUNCTIONS Outline of parts & functions Indoor Unit Monosplit ON/OFF models: HKEJ 261 G, 351 G Front panel Air inlet Remote controller receiver and Display Decorated board (removable) Motorized horizontal flap Condensate drain hose Power cord...
  • Page 18 OUTLINE OF PARTS AND FUNCTIONS LED display panel on the Indoor Unit Monosplit ON/OFF models: HKEJ 261 G, 351 G Front panel ON/OFF Switch Air filter For emergency opera- tion in AUTO mode (if the remote controller Decorated board is not available). Press it again to stop the unit.
  • Page 19 Exploded view for Indoor Unit...
  • Page 20 NAME CODE Pressure plate for tube Electrical motor lid Fan electromotor Flap motor Flap Crank shaft Connecting bar Media frame Electric control assembly Electric control cover Air filter (right side) Front panel assembly Display window assembly Decorative slat Air filter (left side) NM-potocatalyst deodorant Cover for step motor...
  • Page 21 Exploded view for Outdoor Unit...
  • Page 22: Performance Charts

    5. Performance Charts HKEJ 261 G HKEJ 351 G...
  • Page 23: Refrigerant Flow Diagram

    6. Refrigerant Flow Diagram Thermal insulating of refrigerant pipeline To prevent heat loss and condensed water from dropping on the floor, the wide and narrow tube of air conditioner should be wrapped with thermal insulating materials. For using capillary tube, and the tubes are in low temperature, the thickness of thermal insulating materials shall be more than 8 mm.
  • Page 24: Circuit Diagram

    7. Circuit Diagram 7.1 Electrical wiring diagram for outdoor unit To avoid electrical shock hazard, be sure to disconnect power before Warning checking, servicing and/or cleaning any electrical parts.
  • Page 25: Electrical Wiring Diagram For Indoor Unit

    7.2 Electrical wiring diagram for indoor unit To avoid electrical shock hazard, be sure to disconnect power before Warning checking, servicing and/or cleaning any electrical parts.
  • Page 26 7.3 Electrical Schematic wiring diagram...
  • Page 27: Troubleshooting

    8. Troubleshooting 8.1 Check before troubleshooting Warning: High-voltage will result in electric shock or death. Always cut off the power before checking and maintaining 8.1.1 Check power line To check whether the power line is connected correctly to the terminal No 1 which is on the terminal block of the indoor unit 8.1.2 Check unit wiring To check whether the inter-unit wires are connected correctly in accordance with the wiring...
  • Page 28 To check wires. 8.1.5 Poor cooling or heating phenomena. Poor cooling Is the temperature Change the set temperature. (heating) set properly? performance Reduce heat (cool) source or change The heating (cooling) the air conditioner with large power. load is too large. Refrigerant 4-way reversing valve fails.
  • Page 29 8.1.6 Compressor does not run. Check the relay of the compressor Replace the relay motor for normality. Check the winding resistor of the compressor. Abnormal Replace the compressor. 8.1.7 Only outdoor fan motor does not run. Check the fan rotation Check if foreign matter is in the fan cover.
  • Page 30 C. Check the switch transformer for sounding. If the transformer sounds, remove the load on the power supplies of 30V DC and 12V DG. If still without 30V DC output after removal, then the switch power is defective. If with 30V DC output, the load is short – circuited but the switch power is good. Then check the secondary load circuit.
  • Page 31: Checking Electrical Components

    8.2.7.4 Check IC10,D20 and D30 on the indicator. 8.2.7.5 Check the connection wire. 8.2.8 The switch board is defective. 8.2.8.1 Check the toggle switch and 5V power supply. 8.2.8.2 Check the connection wire. 9. Checking Electrical Components 9.1 Measure insulation resistance The insulation is in good condition if the resistance exceeds 2 MΩ.
  • Page 32: Checking Motor Capacitor

    9.1.4 Measurement of Insulation Resistance for Electrical Parts Disconnect the lead wires of the desired electric part from terminal plate. Capacitor, etc. Similarly disconnect the connector. Then measure the insulation resistance. (Fig. 3 and 4) Note: Refer to electric wiring diagram. If the probe can’...
  • Page 33: Installation

    10. Installation INSTALLATION INSTRUCTION FOR SPLIT TYPE AIR CONDITIONER Model: HKEJ- HCNJ 261 G - HKEJ - HCNJ 351 G INSTALLATION GUIDE • This air conditioner needs standard safety and operation promulgated by the Nation. • You need to invite professional air conditioner service and maintenance personnel to install or remove the air conditioner.
  • Page 40 • If User wants to prolong or replace the power wire, please do it according to the table. • Ensure that wire connections are carried out according to the wiring diagram of the air conditioner. HKEJ 261 G HKEJ 351 G Fig.13...
  • Page 41 TUBE STRAPPING • Strap with PVC Protective tapes the tubes, discharge pipes, connecting wires. • Strapping should start from the lower part of the outdoor unit to the tube bundle wall inlet. • Fix the PVC protection tapes with plastic adhesive tapes to prevent loosing. •...
  • Page 43 Now the installation for air conditioner is finished. Please operate the air conditioner correctly according to the User's Manual. Thanks for purchasing our products. Contact us if necessary, and we'll offer you excellent service promptly.
  • Page 44: Ir Remote Controller

    INFRARED REMOTE CONTROLLER 11. IR Remote Controller Buttons on the infrared remote controller Monosplit ON/OFF models: HKEJ 261 G, 351 G LCD Display "ON/OFF" Button It displays current operation settings. To start or stop the air conditioner. "Air Refresh" Button "TEMPERATURE"...
  • Page 45: Infrared Remote Controller

    INFRARED REMOTE CONTROLLER LCD screen on the infrared remote controller Monosplit ON/OFF models: HKEJ 261 G, 351 G Transmission Indicator "PROGRAM" Indicator Operating mode symbols It indicates that the pro- It indicates that the remote "ON Timer" Indicator controller is sending signals grammed timing operation "AUTO"...
  • Page 46 Additional information about the remote controller How to insert batteries in the remote controller Remove the lid on the batteries' compartment. Open the lid of the batteries' compartment, placed on the rear side Infrared remote controller: of the remote controller. The battery compartement's lid is on the remote controller's rear.
  • Page 47 OPERATING THE AIR CONDITIONER Available options for the operating modes Monosplit ON/OFF models: HKEJ 261 G, 351 G Select the operating mode ("MODE") AUTO HEAT. SWEEP COOL. DEHUMIDIFYING SET TEMP A U T O Adjust the set temperature value "...
  • Page 48 OPERATING THE AIR CONDITIONER Automatic opening of the front panel Monosplit ON/OFF models: HKEJ 261 G, 351 G At startup, the front panel opens automatically as shown in the figure on the left. Under all operating modes, the indoor fan rotation is allowed only if the front panel has opened previously.
  • Page 49 OPERATING THE AIR CONDITIONER SLEEP Mode (Night Softening) Monosplit ON/OFF models: HKEJ 261 G, 351 G While the air conditioner is operating, hold the "TIME" button pressed, until the symbol is shown on the LCD screen of the remote controller, this indicates that the "SLEEP" function (which allows relevant energy saving) is now enabled.
  • Page 50 OPERATING THE AIR CONDITIONER Firstly adjusting the current time Monosplit ON/OFF models: HKEJ 261 G, 351 G SET TEMP Press the "TIME" button; AIR REFRESH ON/OFF symbol is displayed on the LCD screen and the current time indication keeps TEMPERATURE flashing.
  • Page 51 OPERATION UNDER TIMER MODE Programmed Start (ON Timer) Monosplit ON/OFF models: HKEJ 261 G, 351 G SET TEMP Perform the current time setting proceeding, as de- scribed on the previous pa- AIR REFRESH ON/OFF ge. Press the "TIME" button twice: the...
  • Page 52 OPERATION UNDER TIMER MODE Programmed Stop (Timer OFF) Monosplit ON/OFF models: HKEJ 261 G, 351 G SET TEMP Perform the current time setting proceeding, as de- scribed on the previous pa- AIR REFRESH ON/OFF ge. Press the "TIME" button 3 times: the...
  • Page 53 OPERATION UNDER TIMER MODE “PROGRAM” Mode (Programmed start and stop) Monosplit ON/OFF models: HKEJ 261 G, 351 G NOTES: According to the programmed time SET TEMP P R O G R A M settings, the air conditioner will start operating and then stop or vice versa.
  • Page 54: Operation Without The Remote Controller

    OPERATION WITHOUT THE REMOTE CONTROLLER Emergency operation Monosplit ON/OFF models: HKEJ 261 G, 351 G • Emergency operation allow the air conditioner to be started or stopped when the infrared remo- te controller is not available or the batteries are low.

This manual is also suitable for:

Hcnj 351 gHcnj 261 gHkej 351 g

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