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Summary of Contents for MyBinding PS-P61
- Page 1 Standard PS-P61 Punch Stapler Service Manual Provided By http://www.MyBinding.com http://www.MyBindingBlog.com...
- Page 2 SERVICE MANUAL PS-P61 Punch Staple 510 Kuze Ooyabu-cho Minami-ku, Kyoto 601-8206, Japan Kyoto,Japan Phone:+81-75-934-6700, Fax:+81-75-934-6708, www.horizon.co.jp...
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Page 3: Foreword
FOREWORD Punch Staple Model PS-P61 This manual is designed to help you to keep the machine in a good operating condition. Read, study and keep this manual in a safe and convenient place. Do not perform any maintenance until you read and understand the instructions in this manual. -
Page 4: Safety Instruction
Safety Instruction 1. Read and understand all safety instructions with a signal WARNING, CAUTION. If safety instructions are ignored, personal injury will result. 2. HORIZON INTERNATIONAL INC. cannot anticipate every possible situa- tion that might involve a potential hazard. The instruction in this manual are therefore not all inclusive. -
Page 5: I Necessary Tool For Maintenance And Repair
I Necessary Tool for Maintenance and Repair Use the following tools for maintenance and repair. Screw Driver No. 2 Screw Driver 6 to 7 mm Allen Wrenches 1.5, 2, 2.5, 3, 4, 5, and 6 mm Open-ended Wrench 5.5 x 7 mm 8 x 10 13 x 17 Box Wrench... -
Page 6: Table Of Contents
Safety Instruction ........................II I Necessary Tool for Maintenance and Repair ..............III II Signs and Abbreviations in this manual ................III 1. PS-P61 Specifications ...................... 1 2. Operation Overview ......................2 3. Sheet Flow ........................3 4. How to Remove Cover ....................4 5. -
Page 7: Ps-P61 Specifications
1. PS-P61 Specifications Product Staple and Punch Unit for QC-P8/P10 Integrated Model QC-P8, QC-P10 Jobs A4 : Corner Staple, Top Staple, and other Side Corner Staple A3: Corner Staple NOTE - Only corner staple can be done with optional punch. -
Page 8: Operation Overview
Collator's Error : Sheet jam, misfeed, and double feed are indicated on panel of collator. PS-P61's Error : QC-P10 : Option error message is indicated on collator. QC-P8 : Receiving tray lamp illuminates on collator. PS-P61 : Monitor lamp illuminates. -
Page 9: Sheet Flow
3. Sheet Flow Jog Guide 1 Forward Roller Gate Transport Unit Transport Rollers Delivery Roller Staple Unit Sheet Feed Sensor B4 Stopper Receiving Tray Jog Guide 2 Sheet Jog Sensor Transport Belt Stopper Sensor Stopper A. Corner Staple with A4 and A3 Sheet Size (8.5" x 11"/11" x 17") 1. -
Page 10: How To Remove Cover
4. How to Remove Cover B4-6BC (4 pcs) Rear Cover (L) Front Cover (U) B4-8Zpan (4 pcs) -
Page 11: Sensors And Electronic Parts Descriptions
5. Sensors and Electronic Parts Descriptions Motor Driver 001001 Transport Belt Motor 099001 Transport Unit Motor Transport Unit Open Sensor Brake 002901 Power Supply Box Clutch 008917 (Switch, Power Supply (5 V and 24 V), Breakers) Sheet Feed Sensor Punch Unit (Motor and Reset Sensor) Staple Unit Pulse Sensor (Motor, Reset Sensor and No Staple Sensor ) -
Page 12: Sensor Location And Descriptions
6. Sensor Location and Descriptions Jog Guide 1 Position Sensor Staple Motor Staple Home Position Sensor Jog Guide 2 Position Sensor Sketch of Staple Cabinet... -
Page 13: Transport Belt Drive Descriptions
7. Transport Belt Drive Descriptions (1) Applied Serial Number : S/N from 002901 to 008917 Brake Transport Belt Motor Clutch Timing Belt Sheet Pulse Sensor Transport Belt Sketch of Inside of Staple Unit (2) Applied Serial Number : S/N 001001 or up Motor Coupling Motor Driver... -
Page 14: Troubleshooting
8. Troubleshooting A. Staple position (top staple) varies by more than 10 mm. (Cause) (Remedy 1) Delivery roller does not lower Adjust delivery roller so that it lowers enough. enough and not deliver a set - Adjust solenoid so that delivery roller touches transport of sheets. - Page 15 8. Troubleshooting E. When no staple/staple trouble lamp illuminates. (Remedy 1) (Cause 1) Refill staples. Out of staples. (Remedy 2) (Cause 2) Press eject button to reset staple unit. Staple unit head is not set on the proper position. F. When no staple/staple trouble lamp flashes. (Cause) (Remedy) Staple unit is locked because of...
- Page 16 8. Troubleshooting J. When sheets are delivered without stapling. (Collating stops.) (Cause) (Remedy 1) Open staple cabinet and check whether jog guide is Collated sheets are not jogged positioned to sheet size properly. neatly. (Remedy 2) Straighten curled sheets, and fan them well. (Remedy 3) Press jog switch and select 2-time jog.
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Page 17: Led And Connectordescriptions On P.c.b
Illuminates at the reset position. No Staple Illuminates when staples remain in cartridge. Punch Home Position Illuminates at the home position. No Starting PS-P61 Illuminates when PS-P61 cannot start. Staple/Punch Illuminates when punch is selected. Staple Home Position Illuminates at home position. Not Used Transport Unit Open Sensor Illuminates when transport unit is closed. - Page 18 Staple Unit CON7 CON3 CON5 CON4 CON6 CON2 CON1 B4 Stopper Solenoid Collator Connecting Cable Indication P.C.B. QPW 457 Transport Roller Punch unit Stopper Solenoid CON7 CON8 CON1 CON5 CON3 CON9 Sheet Jog Solenoid 1 Staple Cabinet Rear Cover Open Sensor Sheet Jog Solenoid 2 Sheet Jog Sensor Trans.
- Page 19 Staple Unit CON7 CON3 CON5 CON4 CON6 CON2 CON1 B4 Stopper Collator Connecting Cable Solenoied Indication P.C.B. QPW457 Transport Roller Punch Unit Motor Driver P.C.B. Stopper Solenoid CON7 CON8 CON1 CON5 CON3 CON9 Sheet Jog Solenoid 1 Staple Cabinet Rear Cover Open Sensor Sheet Jog Solenoid 2 Sheet Jog Sensor Trans.
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Page 20: Panel Sensor Line Diagram
12. Panel Sensor Line Diagram A3 Longer Edge Size Sensor B4 Longer Edge Size Sensor A4 Longer Edge Size Sensor B5 Longer Edge Size Sensor To Control P.C.B. QPW457 CON7 CON3 CON5 CON4 CON6 CON2 CON1 Indication P.C.B. QPW458... -
Page 21: Staple Unit Inside Line Diagram
13. Staple Unit Inside Line Diagram Ground for Staple 1 1 1 2 Staple Reset Unit P.C.B. Motor View from Arrow Mark (Leading Cable) Side View of Staple Unit No Staple Sensor Motor Fixed Sensor Connector QR/P1-12P-C... - Page 22 14. Transport Belt Motor Driver Wiring Applied Serial Number : S/N 001001 or up...
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Page 23: Power Supply Line Diagram
15. Power Supply Line Diagram... -
Page 24: Punch Unit And Sensor
16. Punch Unit and Sensor Reset Sentor Motor SMR-08V-B Punch Unit Sheet Sensor EE-SPY-302 Stopper Sensor SMR-03V-B... -
Page 25: Timing Chart 1
17. Timing Chart 1... -
Page 26: Timing Chart 2
18. Timing Chart 2 (Applied Serial Number : S/N from 002901 to 008917) -
Page 27: Timing Chart 3
19. Timing Chart 2 ( Applied Serial Number : S/N 001001 or up ) - Page 28 20. Timing Chart 3 (Applied Serial Number : S/N from 002901 to 008917) In Collating Sheet Feed Sensor Sheet condition Check Sheet Jog Sensor Stopper Sensor 700mS Trans. Roller Solenoid Stopper Solenoid 300mS Sheet Jog Solenoid 1 300mS Sheet Jog Solenoid 2 500mS 700mS Transport Belt...
- Page 29 21. Timing Chart 3 (Applied Serial Number : S/N 001001 or up ) In Collating Sheet Feed Sensor Sheet Jog Condition Check Sheet Jog Sensor Stopper Sensor 700mS Trans. Roller Solenoid Stopper Solenoid 300mS Sheet Jog Solenoid 1 300mS Sheet Jog Solenoid 2 500mS 700mS Transport Belt...
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Page 30: Check Mode
- Operating PS-P61 with staple cartridge in check mode may cause staple jam. When operating in check mode, remove staple cartridge or insert sheets into staple section. - When each of monitor lamp flashes, PS-P61 does not work. Turn off power and turn on again.
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