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Martin M3829 Operator's Manual

Sonic horns
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Operator's Manual
M3829

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Summary of Contents for Martin M3829

  • Page 1 Martin ® Sonic Horns Go to Martin Sonic Horns web page ® Operator’s Manual M3829...
  • Page 2 Important MARTIN ENGINEERING HEREBY DISCLAIMS ANY LIABILITY FOR: DAMAGE DUE TO CONTAMINATION OF THE MATERIAL; USER’S FAILURE TO INSPECT, MAINTAIN AND TAKE REASONABLE CARE OF THE EQUIPMENT; INJURIES OR DAMAGE RESULTING FROM USE OR APPLICATION OF THIS PRODUCT CONTRARY TO INSTRUCTIONS AND SPECIFICATIONS CONTAINED HEREIN.

  • Page 3: Table Of Contents

    Appendix A..............A-1 ® Martin Engineering M3829-08/13 Martin...
  • Page 4 230Hz Sonic Horn Assembly, P/N SH230-XXXXX ... ® Martin 75Hz Mega Horn Assembly, P/N SH075M-XXXXXX ..® Martin Engineering M3829-08/13 Martin Sonic Horns...

  • Page 5: Introduction

    This manual provides instructions for installing sonic horns on steel structures only. For installations on other structures, call Martin Engineering or a representative Specifications See Appendix A for technical data specific to individual models.

  • Page 6: Before Installing Sonic Horn

    2. Remove sonic horn assembly from shipping container. 3. If you purchased accessories from Martin Engineering, they will be packaged separately. Remove this equipment from its shipping container. 4. Take inventory of the equipment received. If anything is missing, contact Martin Engineering or representative.

  • Page 7: Installing Sonic Horn

    Martin Product. Martin Engineering shall not be liable for improper installation by the purchaser or other circumstances beyond the control of Martin Engineering. Liability is disclaimed for the structural soundness of apparatus or equipment not supplied by Martin Engineering.

  • Page 8: Flush Mount Installation

    Tack weld flange ring (C) to vessel. c. Attach sonic horn to flange ring (C) using cap screws and washers (B). d. Weld flange ring (C) to vessel. Make a continuous weld around perimeter of flange ring. ® Martin Engineering M3829-08/13 Martin Sonic Horns...

  • Page 9: Mid-Mount Installation

    Place sections A and B of sonic horn on the outside of the flange plate (G) and place section C on the inside of the flange plate. Attach both sections to flange plate and to each other using cap screws (H) and washers and nuts (I). ® Martin Engineering M3829-08/13 Martin Sonic Horns...

  • Page 10: Installing Restraining Cable

    Leave at least 1 in. (25 mm) of wire rope on dead end. c. Gradually tighten nuts alternately and evenly to 15 ft-lbs. Leave 2 to 3 in. (51 to 76 mm) slack in wire rope. ® Martin Engineering M3829-08/13 Martin Sonic Horns...

  • Page 11: Connecting Air Supply To Sonic Horn

    Depending upon the application, a receiver tank may be supply to sonic needed to supply amount of air required to effectively operate horn sonic horns. For more information contact Martin Engineering or a representative. IMPORTANT Do not use a lubricated air supply for sonic horns.

  • Page 12: Plumbing Detail For Normally-Closed Solenoid Valve

    38736 Air Supply Pipe 1” 103005 or by others Lockout Valve 3/4” 32284-02 Controller/PLC * Contact MARTIN ENGINEERING for Recommendation. ** Contact MARTIN ENGINEERING for breakdown of parts contained in assemblies and kits. ® Martin Engineering M3829-08/13 Martin Sonic Horns...

  • Page 13: After Installing Sonic Horn

    3. If sonic horn sounds properly, continue to operate as needed. If problems occur, see “Troubleshooting.” 4. If sonic horn does not sound, see “Troubleshooting.” 5. Check system for air leaks. If leaking, see “Troubleshooting.” ® Martin Engineering M3829-08/13 Martin Sonic Horns...

  • Page 14: Maintenance

    4. Inspect electrical solenoid valve, lockout ball valve, and air filter/ regulator for proper operation. If not operating correctly, replace. 5. Inspect sound generator for correct operation; If not operating correctly see “Troubleshooting.” ® Martin Engineering M3829-08/13 Martin Sonic Horns...

  • Page 15: Troubleshooting

    If sonic horn will not sound, find possible cause(s) in appropriate chart below and follow steps in “Solution” column. If after doing so you are still experiencing problems, contact Martin Engineering or a representative. Problem: Sonic Horn Will Not Sound...

  • Page 16: Part Numbers

    Martin Sonic Horns and related equipment. Please reference part numbers when ordering parts. Part numbers for accessory equipment not listed here are available from Martin Engineering or representative. SH075-X X X X X X X SH230-X X X X X...
  • Page 17 Martin Sonic Horn Mounting Flange Kit: P/N 38800-XXXXXXXXX ® Martin Sonic Horn Air Line Kit: P/N 38793-XXX ® Martin Sonic Horn Manifold Plumbing Kit: P/N 38927 ® Martin Sonic Horn Controller: P/N 38901-S ® Martin Engineering M3829-08/13 Martin Sonic Horns...
  • Page 18 10 (NS) D-ring 32265 11 (NS) Cable Clamp 32264 12 (NS) Wire Rope 1/4 100258 12 ft 13 (NS) Operator’s Manual M3829 14 (NS) Hardware Kit (Items 5–12) 39129 NS = Not Shown ® Martin Engineering M3829-08/13 Martin Sonic Horns...

  • Page 19: Martin ® 75Hz Sonic Horn Assembly, P/N Sh075-Xxxxxxx

    38777-P SH075-S9XXXXX 38777-SS Assembly Item 3 Assembly Item 4 Part No. Part No. Part No. Part No. SH075-XXXCD1X 38773-P SH075-XXXXXXD 38770 SH075-XXXCS1X 38773-SS SH075-XXXXXXS 38770-SS SH075-XXXFM0X 38773-F0 SH075-XXXFM1X 38773-F1 SH075-XXXFS0X 38773-FC0 SH075-XXXFS1X 38773-FC1 ® Martin Engineering M3829-08/13 Martin Sonic Horns...
  • Page 20 Item 2 Assembly Item 3 Part No. Part No. Part No. Part No. Part No. Part No. SH230-DXXXX 38778-P SH230-XCD0X 38779-P SH230-XXXXD 38770 SH230-SXXXX 38778-SS SH230-XCS0X 38779-SS SH230-XXXXS 38770-SS SH230-XFS0X 38779-FSS0 SH230-XFS1X 38779-FSS ® Martin Engineering M3829-08/13 Martin Sonic Horns...
  • Page 21 9 (NS) D-ring 32265 10 (NS) Cable Clamp 32264 11 (NS) Wire Rope 1/4 100258 12 ft 12 (NS) Operator’s Manual M3829 13 (NS) Hardware Kit (Items 4–11) 39129 NS = Not Shown ® Martin Engineering M3829-08/13 Martin Sonic Horns...
  • Page 22 75Hz Mega Horn Assembly, P/N SH075M-XXXXXX Assembly Item 1 Assembly Item 2 Part No. Part No. Part No. Part No. SH075M-D0XXXX 38772-P SH075M-XXCD1X 38773-P SH075M-S0XXXX 38772-SS SH075M-XXCS1X 38773-SS SH075M-D9XXXX 38777-P SH075M-XXFM0X 38773-FO SH075M-S9XXXX 38777-SS SH075M-XXFS0X 38773-FCO ® Martin Engineering M3829-08/13 Martin Sonic Horns...
  • Page 23 Appendix A ® Martin Sonic Horns Specifications ® Martin Engineering M3829-08/13 Martin Sonic Horns...
  • Page 24 ® Martin 75Hz Sonic Horn Dimensions, P/N SH075-XXXXXXX 8.50 (216) 38.63 (981) 19.00 (483) 22.06 (560) 51.32 (1304) SH075–XX9XX1X 3/4 NPT Inlet 19.00 (483) 29.26 30.13 30.13 (743) (765) (765) 92.07 (2339) SH075–XX0XX1X ® Martin Engineering M3829-08/13 Martin Sonic Horns...
  • Page 25 ® Martin 230Hz Sonic Horn Dimensions, P/N SH230-XXXXX 3/4 NPT Inlet 12.50 (317) Section A Section B 14.26 10.69 (362) (272) 27.50 (699) ® Martin Engineering M3829-08/13 Martin Sonic Horns...
  • Page 26 Martin 75Hz Mega Horn Dimensions, P/N SH075M-XXXXXX 38.63 (981) 8.50 (216) 34.45 (875) 22.06 (560) Section C Section B SH075M–X9CX1D 16.33 (415) Section B Section C 30.13 30.13 (765) (765) 63.14 (1604) SH075M–X0FX0D ® Martin Engineering M3829-08/13 Martin Sonic Horns...
  • Page 27 Air Consumption 80 SCFM @ 80 PSI (38 l/s @ 6.21 bar) *Sonic Horn can be any combination of listed materials. Cast Ductile Iron is ASTM A-240. Stainless Steel is ASTM A-395 60-40-18. ® Martin Engineering M3829-08/13 Martin Sonic Horns...
  • Page 28 Air Consumption 100 SCFM @ 80 PSI (47 l/s @ 6.21 bar) *Sonic Horn can be any combination of listed materials. Cast Ductile Iron is ASTM A-240. Stainless Steel is ASTM A-395 60-40-18. ® Martin Engineering M3829-08/13 Martin Sonic Horns...
  • Page 29 Any product, process, or technology described here may be the subject of intellectual property rights reserved by Martin Engineering Company. Trademarks or service marks designated with the ® symbol are registered with the U.S. Patent and Trademark Office and may be proprietary in one or more countries or regions. Other trademarks and service marks belonging to Martin Engineering Company in the United States and/or other countries or regions may be designated with the “TM”...
  • Page 30 Martin Engineering USA One Martin Place Neponset, IL 61345-9766 USA 800 544 2947 or 309 852 2384 Fax 800 814 1553 www.martin-eng.com Form No. M3829-08/13 © Martin Engineering Company 2011, 2013...

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