Table of Contents
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7.5, 10, 15 HP Electric
Reciprocating Compressors
Introduction
Congratulations on the purchase of your new air compressor. The air compressor is precision built
from the finest materials using the finest state of the art design, and high tech engineering available
today. Quality, performance and trouble free operation will assure you a dependable supply of air
power on demand
CAUTION
READ THIS MANUAL CAREFULLY before operating or servicing this air compressor, to
familiarize yourself with the proper safety, operation, and standard operating procedures of this unit.
FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN THE VOIDING OF YOUR
WARRANTY, AND PERSONAL INJURY, AND/OR PROPERTY DAMAGE.
AIR COMPRESSOR WILL NOT BE LIABLE FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW THE
INSTRUCTIONS IN THIS MANUAL. By following the instructions and recommendations in this manual you
will ensure a longer and safer service life of your air compressor.
If you have questions or need clarification about this manual or your compressor call 800-531-9656
Do not operate compressor outdoors in wet weather
Quality Air Compressor at a Great Price.
Owners Manual
THE MANUFACTURER OF THIS
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Table of Contents
Summary of Contents for Industrial Gold Gold 7.5 HP
- Page 1 Owners Manual 7.5, 10, 15 HP Electric Reciprocating Compressors Introduction Congratulations on the purchase of your new air compressor. The air compressor is precision built from the finest materials using the finest state of the art design, and high tech engineering available today.
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Page 2: Safety Precautions And Warnings
Observe gauges daily to ensure compressor is operating properly. Follow all maintenance procedures and check all safety devices on schedule. Compressed air is dangerous, do not play with it. Use the correct lubricant at all times. Industrial Gold Air Compressors | 800-531-9656 | www.industrialgold.com... -
Page 3: Troubleshooting Chart
2. Keep oil level at recommended 2. Low oil level in compressor level for proper operation pump 3. Only use factory recommended 3. Carbon build up on valve and piston Industrial Gold Air Compressors | 800-531-9656 | www.industrialgold.com... - Page 4 2. Compressor has wrong grade for cold weather conditions 2. Move compressor to a warmer 3. Control lines frozen location 3. Put a heat lamp on compressor to maintain above freezing temperatures Industrial Gold Air Compressors | 800-531-9656 | www.industrialgold.com...
- Page 5 You local electrician should be contacted to evaluate and correct the problem according to the Nation Electric Code. Other Symptoms of low voltage can be flickering lights and computer screen when the compressor tries to turn on. Industrial Gold Air Compressors | 800-531-9656 | www.industrialgold.com...
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Page 6: Compressor Maintenance
If belts are loose, tighten per instructions on next page. Failure to tighten can cause pre-mature belt failure. Industrial Gold Air Compressors | 800-531-9656 | www.industrialgold.com... -
Page 7: Adjusting Belt Tension
4. Align the motor pulley with the compressor flywheel 5. Re-tighten the motor pulley set screws 6. Adjust the proper belt tension 7. Re-tighten the motor mounting bolts 8. Re-install the belt guard Industrial Gold Air Compressors | 800-531-9656 | www.industrialgold.com... -
Page 8: Description Of Compressor
Stop/Start Receiver or plant air system pressure is controlled within limits by a pressure switch automati- cally stopping and starting the compressor as the air pressure reaches a maximum preset pressure (cut out) and then drops to a minimum presser pressure (cut in). Industrial Gold Air Compressors | 800-531-9656 | www.industrialgold.com... - Page 9 Under no circumstances should a compressor be placed in an area that may be exposed to a flammable, toxic, volatile or corrosive atmosphere nor should flammable, toxic, volatile or corrosive agents be stored near the CAUTION compressor. Industrial Gold Air Compressors | 800-531-9656 | www.industrialgold.com...
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Page 10: Compressor Installation
NEC (National Electric Code) (See the back of the manual for NEC code) and all local applicable codes for full electric component warranty. Failure to do so can void compressor electrical warranty. Industrial Gold Air Compressors | 800-531-9656 | www.industrialgold.com... -
Page 11: Piping Fitup
Safety valves are to be place ahead of any potential blockage point which included but is not limited to, shutoff valves, heat exchangers, pulsation dampen- ers, and discharge silencers. Failure to properly size, set and install pressure relief valves can be fatal. Industrial Gold Air Compressors | 800-531-9656 | www.industrialgold.com... -
Page 12: Pressure Vessels
Never attempt to bypass the pressure switch or adjust it past the factory set pres- sure range. Improper installation of the electrical system can cause the motor to overheat or a short circuit to occur. Industrial Gold Air Compressors | 800-531-9656 | www.industrialgold.com... -
Page 13: Pressure Switch
Never substitute a check valve for a manual shut-off valve (block valve) if the purpose is to isolate the compressor from a system for servicing. Industrial Gold Air Compressors | 800-531-9656 | www.industrialgold.com... - Page 14 The instruction manual should be periodically read to refresh one’s memory, it may prevent a seri- ous or fatal accident. Industrial Gold Air Compressors | 800-531-9656 | www.industrialgold.com...
- Page 15 Check all fitting to make sure that they are tight and place cover back on starter box before checking for correct rota- Place ground wire tion. If rotation is incorrect swap line 1 and line 3 to reverse under washer rotation Industrial Gold Air Compressors | 800-531-9656 | www.industrialgold.com...
- Page 16 Once the steps are complete make sure all connections are tight and place starter cover back on the box, before turning the machine on. Industrial Gold Air Compressors | 800-531-9656 | www.industrialgold.com...
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Page 17: Installation Diagram
7.5, 10, 15 HP Electric Reciprocating Compressor Installation Diagram Industrial Gold Air Compressors | 800-531-9656 | www.industrialgold.com... - Page 18 6. Manually activated safety relief valves by pulling ring or lever. 7. Check operation of controls. 8. After two days of operation check belt tension, air piping for leaks, and crankcase oil level. Industrial Gold Air Compressors | 800-531-9656 | www.industrialgold.com...
- Page 19 5. Wait for the unit to cool before starting service, (temperatures at 125 degrees F can burn the skin), some surface temperatures exceed 400 degrees F when the compressor is working). 6. Clean up all oils spills immediately to prevent slipping. Industrial Gold Air Compressors | 800-531-9656 | www.industrialgold.com...
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Page 20: Safety Procedures
Check to be sure the valves are seated against the sealing surface around each port. If the valves are not sealing, compressor capacity will be severely reduced and excessive heat will be generated, resulting in carbon build-up. Industrial Gold Air Compressors | 800-531-9656 | www.industrialgold.com... - Page 21 O. Pressure gauge (IAT-PSB20) Discharge safety valve (IAT-ST25-250) Tank vert (IAT-301022.1) horz (IAT-300561) G. After cooler (IAT-M-15-AL) Q. Check valve (IAT-CTD34X34) H. Belts (IAT-B78) Belt guard (BG40X24X6) Motor pulley (LP2B645H) K. Pulley hub (IAT-LPH13/8HUB) Industrial Gold Air Compressors | 800-531-9656 | www.industrialgold.com...
- Page 22 7.5, 10, 15 HP Electric Reciprocating Compressor 10-15 hp Electric 15-20hp Gas Two Stage Cast Iron Model CA2 Industrial Gold Air Compressors | 800-531-9656 | www.industrialgold.com...
- Page 23 7.5, 10, 15 HP Electric Reciprocating Compressor Industrial Gold Air Compressors | 800-531-9656 | www.industrialgold.com...
- Page 24 BEFORE WARRANTY SERVICE IS PERFORMED ALL “SPECIALTY COMPRESSOR” WARRANTY CONTACT MANUFACTURER TECH SUPPORT SERVICE MUST BE PERFORMED AT THE CLOS- FOR FASTEST SOLUTION EST SERVICE CENTER TO THE COMPRESSOR Industrial Gold Air Compressors | 800-531-9656 | www.industrialgold.com...
- Page 25 (Put N/A if pressure not applicable to installed unit) Unit tank fill time 0-125psi __________ Unit tank fill time 0-150psi __________ Unit tank fill time 0-175psi __________ Belt tension checked _______________ Vibration Pads properly installed No _______________________________________________ Industrial Gold Air Compressors | 800-531-9656 | www.industrialgold.com...
- Page 26 7.5, 10, 15 HP Electric Reciprocating Compressor Notes Industrial Gold Air Compressors | 800-531-9656 | www.industrialgold.com...
- Page 27 7.5, 10, 15 HP Electric Reciprocating Compressor Notes Industrial Gold Air Compressors | 800-531-9656 | www.industrialgold.com...
- Page 28 Before servicing the compressor or installing any part confirm the power is off to the compressor to prevent electrical shock. If there are any questions or concerns contact factory at 1-800-531-9656 or 972-352-6304 Industrial Gold Air Compressors | 800-531-9656 | www.industrialgold.com...
- Page 29 200 1 ought * Wire sized is based on 30ft or less run from main panel *NEC reccomends copper wire type THW,THW-2, THHW,THHN,THWN,XHHW, THWN-2 or ZHHW-2 Solid copper wire is not reccomened Industrial Gold Air Compressors | 800-531-9656 | www.industrialgold.com...
- Page 30 Quality Air Compressor at a Great Price. 2626 Skyway Drive Grand Prairie, TX, 75052 417-206-6353 800-531-9656 Fax - 417-206-6336...