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POWER PACK
OPERATION & MAINTENANCE
GMP Part # 32481
FOR THE TORNADO CABLE AND MICRODUCT BLOWING
MACHINES AND THE POWERED DUCT ROD PUSHER
Copyright 2009 by General Machine Products Co., Inc
All rights reserved. No part of this publication may be copied, reproduced or transmitted in any form
General Machine Products Co., Inc
whatsoever without the written permission of
.
GMP • 3111 Old Lincoln Hwy • Trevose, PA 19053 • USA
TEL: +1-215-357-5500 • FAX: +1-215-357-6216 • EMAIL: info@gmptools.com
September 2009 USA Ver 1
Page 1 of 16
General Machine Products Co., Inc.
Manual P/N 32839
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Summary of Contents for GMP 32481
- Page 1 All rights reserved. No part of this publication may be copied, reproduced or transmitted in any form General Machine Products Co., Inc whatsoever without the written permission of GMP • 3111 Old Lincoln Hwy • Trevose, PA 19053 • USA TEL: +1-215-357-5500 • FAX: +1-215-357-6216 • EMAIL: info@gmptools.com September 2009 USA Ver 1 Page 1 of 16 General Machine Products Co., Inc.
- Page 2 REVISION HISTORY Rev # Date Details Author 11.01.01 Original issue D. North 09.01.09 US Version 1 A. Konschak Page 2 of 16 General Machine Products Co., Inc.
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Page 3: Table Of Contents
CONTENTS 1. Safety Instructions 2. General Description 3. Specification 4. Operating procedures 5. Maintenance 6. Troubleshooting Guide 7. Service History Record 8. Recommended Spares List APPENDICES Appendix 1 Hydraulic Drawing Warranty Page 3 of 16 General Machine Products Co., Inc. -
Page 4: Safety Instructions
1. SAFETY INSTRUCTIONS This power pack should be used only by personnel who have been given the appropri- ate training and who are competent to use it. These instructions are to be made available to operators of this equipment at all times. Failure to observe these safety instructions could result in serious personal injury and/ or property damage. -
Page 5: Safety Instructions
16. Machine may cause additional fire hazard if involved in an existing fire due to hydraulic oils. 17. The machine must be operated on firm ground. 18. Only use the machine for its intended purpose. 19. Do not tamper with pressure relief valves or pressure reducing valves. 20. -
Page 6: General Description
2. GENERAL DESCRIPTION The Hydraulic Power Pack sits on a tubular steel frame with 2 wheels for easy transportation. The gas driven air-cooled engine drives a fixed displacement gear pump fitted with an integral pressure relief valve. The hydraulic circuit has an oil tank fitted with a suction filter and a replaceable return line filter to protect the pump and motor. -
Page 7: Specification
Engine Flow Pressure type l/min US gal/min 32481 Honda 1350 Honda Engine Type: GXV 160KI (5HP) Approximate operating time is 45 minutes with a full tank of gas at maximum R.P.M. Hydraulic Oil Type: Shell Tellus T-32 Hydraulic Oil Tank Capacity: 6 US gallons For Engine Details refer to manufacturers manual. -
Page 8: Operating Procedures
4. OPERATING PROCEDURE It is imperative that all persons using, operating or maintaining this power pack be fully trained and competent to do so, and have read the entire operating manual. General Machine Products Co., Inc. and CBS Products Ltd cannot be held re- sponsible for misuse of this equipment. -
Page 9: Maintenance
5. MAINTENANCE AND SERVICING To insure reliable service from your power pack, we recommend the unit be completely serviced every 6 months. Hydraulic Circuit The circuit should be drained off and replaced with the appropriate grade of hy- draulic oil (refer to 3.0 specification for details) or equivalent until it is almost to the top of the sight glass when the power pack is on level ground. -
Page 10: Troubleshooting Guide
6. TROUBLESHOOTING GUIDE Engine Will Not Start ● Check gas level ● Check throttle in "on" position ● Check emergency stop button is "reset" on either the Tornado or the Powered Duct rod Pusher ● Insure hoses are connected from power pack to blower (if they are not connected or have a faulty coupling, engine will not turn over). -
Page 11: Service History Record
7. SERVICE HISTORY RECORD Service no Date Carried out by Record of service/repair Page 11 of 16 General Machine Products Co., Inc. -
Page 12: Recommended Spares List
8. SPARES For spare parts always quote the machine type and serial number and contact: General Machine Products Co. 3111 Old Lincoln Highway, Trevose PA 19053 USA TEL: +1 215 357 5500 FAX: +1 215 357 6216 E-MAIL: info@GMPtools.com Website: www.GMPtools.com Please give as much information as possible to insure correct identification and supply of spare parts. - Page 13 Hydraulic Circuit APPENDIX 1 Ref PART Hydraulic Tank Gas Engine Hyd. Pump & Relief Valve Suction Filter Filler/Breather Oil Level Gauge Quick Release Coupling—High Pressure Quick Release Coupling—Low Pressure Return Line Filter Page 13 of 16 General Machine Products Co., Inc.
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Page 14: Of 16 General Machine Products Co., Inc
General Machine Products Co., Inc. ("GMP") warrants to the purchaser and/or end user: (1) that a new product sold and manufactured by GMP will be free from original defects in material and workmanship for one year from the date the product was delivered to the purchaser and/or end user, or for the lifetime of the Modular Plug Presser;... - Page 15 Design, material and workmanship furnished by others to install or operate a GMP product or part are not covered by this Warranty with respect to GMP's products or parts which are used in that par- ticular assembly.
- Page 16 GMP • 3111 Old Lincoln Hwy • Trevose, PA 19053 • USA TEL: +1-215-357-5500 • FAX: +1-215-357-6216 • EMAIL: info@gmptools.com Page 16 of 16 General Machine Products Co., Inc.
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