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IOS-7400
®
Industrial Computer with 1.6MHz Intel
Atom processor
USER'S MANUAL
ACROMAG INCORPORATED
Tel: (248) 295-0310
30765 South Wixom Road
Fax: (248) 624-9234
P.O. BOX 437
Email: solutions@acromag.com
Wixom, MI 48393-7037 U.S.A.
Web: http://www.acromag.com
Copyright 2010-2011, Acromag, Inc., Printed in the USA.
8500-879-D13C019
Data and specifications are subject to change without notice.
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Table of Contents
Summary of Contents for Acromag IOS-7400
- Page 1 ACROMAG INCORPORATED Tel: (248) 295-0310 30765 South Wixom Road Fax: (248) 624-9234 P.O. BOX 437 Email: solutions@acromag.com Wixom, MI 48393-7037 U.S.A. Web: http://www.acromag.com Copyright 2010-2011, Acromag, Inc., Printed in the USA. 8500-879-D13C019 Data and specifications are subject to change without notice.
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Page 2: Table Of Contents
This is very important where property loss or human life is involved. It is important that you perform satisfactory overall system design and it is agreed between you and Acromag, that this is your responsibility. 1.0 General Information The information in this manual KEY FEATURES………………………………………... - Page 3 7.0 SPECIFICATIONS PHYSICAL……………………………………………….. ELECTRICAL……………………………………………. ENVIRONMENTAL……………………………………... APPENDIX IOS-7400 BLOCK DIAGRAM…………………………. IOS-CARRIER FUSE LOCATION DRAWING………. SYSTEM I/O PORTS MEMORY MAP………………... SYSTEM IRQ ASSIGMENTS………………………….. SYSTEM 1MB MEMORY MAP………………………... Trademarks are the property of their respective owners. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com...
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Page 4: Key Features
The following models are the available IOS modules, which are cULus listed and can only be used in the IOS-7200 & IOS-7400 I/O Server. All IOS models operate at the full operating temperate of the base I/O Server unit. Refer to the individual manuals for each of the IOS modules for further information. -
Page 5: Board Control Software
This allows users to Standard quickly develop their application in a familiar environment. Device drivers for Acromag IOS modules are sold separate as described in the following section. IOS MODULE Win32 DRIVER Acromag provides a software product (sold separately) to facilitate the SOFTWARE ®... -
Page 6: Unpacking And Inspection
For repairs to a product damaged in shipment, refer to the Acromag Service Policy to obtain return instructions. It is suggested that salvageable shipping cartons and packing material be saved for future use in the event the product must be shipped. -
Page 7: Ios Module Installation
Section 4.0 for further information on accessing the IOS modules. Figure 2.2a: IOS Module Installation To install the IOS Modules firmly press them into any of the four available slots. IOS Modules are keyed to avoid incorrect installation. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com... -
Page 8: Front Panel Field I/O Connector
A blinking yellow LED indicates a 10Mbps connection while a solid yellow LED indicates a 100Mbps connection. The upper right Green LED is solid when a link is established and blinks as data is transferred. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com... -
Page 9: Vga Video Connection
BIOS. Refer to Section 3.0 for more information on BIOS settings. The pin connections and description for the serial connections are shown in the figures and table below. Figure 2.5: Serial Port and pin numbering. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com... -
Page 10: Usb Ports
This jack is indicated by the headphone symbol. There is also a high impedance mono microphone input jack. This connector is indicated by the microphone symbol. Figure 2.7: Audio Out and Microphone jacks ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com... -
Page 11: Ios Modules Field I/O
DC/DC convertor is functioning. When the bottom ® or removing a CompactFlash ® LED is yellow this indicates hard drive activity on either the CompactFlash card. or the optional 2.5” drive. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com... -
Page 12: Power & Leds
Once the bottom face plate is removed, screw the hard drive using the four 3mm Philips flat head screws provided by Acromag to the inside of the bottom face plate. Note that the IDE connector must be facing the close edge of the panel. -
Page 13: Non-Isolation Considerations
Note that some IOS modules such as the IOS-440 and IOS-445 do provide Field I/O isolation from the system. Refer to the individual IOS modules instruction manual for further information. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com... -
Page 14: Main Menu
__________________________________________________________________ 3.0 BIOS This Section provides the information regarding the AwardBIOS 6.0 and the available user options on the IOS-7400 models. The IOS-7400 ships with optimum BIOS settings and they should only be modified by an advanced technical user. BIOS SETTINGS SHOULD... -
Page 15: Passwords
Industrial PC ___________________________________________________________________ Load Optimized Defaults This selection loads default BIOS values. Note that this option should only be selected if the IOS-7400 no longer functions due to user changes to the BIOS. Set Password This menu allows you to establish, change or disable passwords. -
Page 16: Standard Cmos Features
IDE channel 0 Master. If the 2.5” optional hard drive is installed it will be the IDE Channel 0 Slave. IDE Channel 1 is not used in the IOS-7400. Press "Enter" for automatic device detection. -
Page 17: Advanced Bios Features
Do not modify this setting. device. Quick Power On Self Test [Enabled] This field speeds up the Power-On Self Test (POST) routine by skipping redundant testing. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com... -
Page 18: ___________________________________________________________________
BIOS settings. The system selection requires the correct password prior to booting. APIC Mode/ MPS Version Control for OS These items are not used on the IOS-7400 and the settings have no effect on system operation. OS Select For DRAM > 64 MB [Non-OS2] Only change this setting to OS2 if the system is running the OS/2 operating system. -
Page 19: Advanced Chipset Features
This item selects the display type and should always be set to CRT. Panel Type [ 800 x 600, 18bits] This item is not supported on the I/O Server. LCD BackLight [High Active] This item is not supported on the I/O Server. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com... -
Page 20: Integrated Peripherals
This item enables users to enable/disable the LAN. Super IO Device This item enables users to set the COM port options. USB Device Setting This item enables users to set the USB options. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com... -
Page 21: Onchip Ide Device
2.5” drive settings. Note that the CompactFlash is the IDE Primary Master and the 2.5” drive is the IDE Primary Slave. No IDE Secondary or SATA ports are available on the IOS-7400. IDE HDD Block Mode [Enabled] This item allows the user to enable block mode for both the ®... -
Page 22: Onboard Device
Ethernet switch located in the IOS- 7400. The two external Ethernet ports will still operate as a switch with external connections. Refer to Section 4.0 System Overview for more information on Ethernet operation. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com... -
Page 23: Superio Device
This item allows the user to adjust COM port 1 & 2 address and IRQ. Note that these changes only affect the two external COM ports located on the IOS-7400. IOS modules that support serial connections will not be changed. -
Page 24: Usb Device Settings
This item lists USB Mass Storage devices connected and allows the user to set the type of device that is attached. This is required only if the manufacturer of the device fails to include the information within the USB device itself ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com... -
Page 25: Power Management Setup
Please note that the majority of these items are not supported Setup by the IOS-7400. Acromag recommends that the power savings options provided in the desired operating system (Windows/Linux) be used in place of BIOS settings. The picture below is shown for reference only. -
Page 26: Pc Health Status
The Frequency/Voltage Control screen allows changes to the CPU clock and PCI clock settings. These items are set to the optimized defaults and Control changes are not recommended. This menu is shown for reference only. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com... -
Page 27: Bios Recovery Procedure
Should this occur follow the following procedure to restore the default BIOS settings. Note that this procedure only requires that a keyboard is attached to the IOS-7400. No monitor, bootable drive, or mouse is required. -
Page 28: System Overview Table Of
LED. The fuse on the motherboard is not easily accessible. An external fuse or current limiting power supplied is recommended. Acromag’s PS5R-S line of isolated AC/DC power supplies work well for this application. Contact Acromag for further information. IDE (PATA) – Hard Drive... -
Page 29: Mlc Vs. Slc Flash
IOS modules. The carrier board’s PCI bus interface allows the OVERVIEW IOS-7400 to control and communicate with IOS modules that are present on the IOS Carrier. IOS module field I/O connections link through to the field I/O SCSI2 50 pin connectors. Instructions for removing the IOS Carrier board and installing IOS modules are provided in Section 2.0 of this... -
Page 30: Ios Logic Interface
The fuses can be located via the IOS Fuse Location Drawing found in the Appendix of this manual. Note that fuse type and current limit may vary. Contact Acromag for further details. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com... -
Page 31: Accessing The Ios Carrier
Configuration Address space. This PCI carrier board provides 256 bytes of configuration registers for this purpose. The PCI carrier board contains the configuration registers, shown in Table 5.2, to facilitate Plug-and-Play compatibility. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com... -
Page 32: Memory Map
32-bit memory space. The system configuration software will allocate space by writing the assigned addresses into the corresponding Base Address registers of the Configuration Registers. The memory map for IOS Carrier board is shown in Tables 5.3. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com... - Page 33 IOS C I/O Space I/O Space 02FF 02FE 0301 0300 IOS D IOS D I/O Space I/O Space 037F 037E 0381 0380 Not Used Not Used 03FF 03FE ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com...
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Page 34: Carrier Status/Control Register
Register - (Read/Write, PCIBar2 + 00H) signal, enabling, disabling, or monitoring IOS and timeout interrupts, performing a software reset for the carrier board and IOS modules, and identifying if memory space is enabled. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com... - Page 35 This bit allows the user to monitor the Error signals of IOS modules A through D. Refer to your IOS module specific documentation to see if the error signal is supported and what it indicates. Reset condition: Set to "0". ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com...
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Page 36: Ios Interrupt Pending Register
IOS module serving up an interrupt vector. In addition, access to the interrupt space will cause some IOS modules to release their interrupt request. See each IOS module’s User Manual for details. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com... -
Page 37: Ios Module Id Space
If multiple interrupts are pending, the interrupt service routine software determines which IOS module to service first. 8. Perform desired IOS module operations in the ISR and re-enable interrupts. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com... -
Page 38: Service And Repair
REPAIR repair. It is highly recommended that a non-functioning board be returned to Acromag for repair. The board can be easily damaged unless special SMT repair and service tools are used. Further, Acromag has automated test equipment that thoroughly checks the performance of each board. -
Page 39: Specifications
Depth 76.2 mm (3.0 in) PHYSICAL Width 182.9 mm (7.3 in) Length 299.7 mm (11.8 in) IOS-7400: 6.00lbs (2.72Kg) No IOS modules included. Unit Weight (Including all mounting hardware) Shipping Weight: TBD ELECTRICAL ® CPU: Embedded Intel ATOM N270 1.6 GHz processor... - Page 40 Input Low Threshold......0.8V Minimum, 1.5V Maximum. Input Resistance......3KΩ to 7KΩ. Input Hysteresis......0.5V IOS Carrier IOS Carrier Module: Holds Four Acromag IOS modules. Insertion Cycles: Recommend users do not exceed 30 insertion cycles. Connectors: Four 50-pin female SCSI-2 on front panel. ________________________________________________________________________...
- Page 41 Then select a supply that can deliver an inrush current of at least twice this amount. The PS5R-S line Universal AC/DC power supplies sold by Acromag meet the I/O Server power requirements. Specifically the 24V models PS5R- SD24 (60W) or preferably PS5R-SE24 (90W).
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Page 42: Environmental
DC power input ports intended to be permanently connected to cables less than 10m in length. Further, this test is not applicable to I/O ports that interface via cables whose total length is less than 30m. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com... -
Page 43: I/O Server User's Manual Industrial Pc
WARNING: This is a Class A product. In a domestic environment, this product may cause radio interference in which the user may be required to take adequate measures. Mean Time Between Failures: Contact the Factory. Reliability Prediction ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com... -
Page 44: Appendix
Ethernet PCI Bus 32bit 33MHz Primary IDE switch KSZ8995 IOS CARRIER Compact- ® Flash IOS Modules (x4) (Master) RJ45 RJ45 Port 1 Port 2 2.5” Drive (Slave) Field I/O SCSI 50 pin (x4) ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com... -
Page 45: Ios-Carrier Fuse Location Drawing
I/O SERVER User’s Manual Industrial PC ___________________________________________________________________ APPENDIX IOS Carrier Fuse Location Diagram ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com... -
Page 46: System I/O Ports Memory Map
0A78 - 0A7B Motherboard resources 0B78 - 0B7B Motherboard resources 0BBC - 0BBF Motherboard resources 0D00 - FFFF PCI bus 0E78 - 0E7B Motherboard resources 0F78 - 0F7B Motherboard resources 0FBC - 0FBF Motherboard resources ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com... -
Page 47: System Irq Assigments
Intel® SCH Family USB Universal Host Controller - 8116 SDA Standard Compliant SD Host Controller IRQ 19 Intel® SCH Family USB2 Enhanced Host Controller - 8117 USB and Ethernet IRQ is automatically set by the system ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com... -
Page 48: System 1Mb Memory Map
High precision event timer FED13000 --FED1DFFF System board FED20000 - FED8FFFF System board FEE00000 - FEE00FFF System board FFB00000 - FFB7FFFF System board FFB80000 - FFBFFFFF Intel(R) 82802 Firmware Hub Device FFF00000 - FFFFFFFF System board ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com...
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