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andrews SH60 User Manual

Floor standing gas condensing boiler
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This manual must be kept with the appliance
October 2010
SH60
Floor Standing Gas
Condensing Boiler
Planner Documentation
Working towards
a cleaner future

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  • Page 1 This manual must be kept with the appliance October 2010 SH60 Floor Standing Gas Condensing Boiler Planner Documentation Working towards a cleaner future...

  • Page 2: Table Of Contents

    Contents Gas condensing boiler SH60 Models and output ...........................4 c i l i l i e i t ......

  • Page 4: Gas Condensing Boiler Sh60

    The oor standing gas condensing The gas condensing boiler SH60 is • Unique reliability boiler SH60 is available in 7 types applicable for alle central heating sys- proven technology with exceptional within an output range from 142 until tems built according to EN12828. In high quality 539 kW.

  • Page 5: Technical Data

    Technical Description Technical data SH65 SH67 SH61 SH62 SH64 SH66 SH63 Nominal heat output at 80-60ºC max/min* 142.1/23.3 190.1/39.5 237.2/39.5 285.2/39.5 380.2/76.6 475.3/76.6 539.0/76.6 Nominal heat output at 75-60ºC max/min* 142.2/23.5 190.3/39.5 237.4/39.5 285.5/39.5 380.6/76.6 475.8/76.6 539.6/76.6 Nominal heat output at 40/30ºC max/min* 150.7/26.7 201.6/45.2 251.4/45.1 302.3/45.2 403.1/87.7 503.9/87.7 571.5/87.7 Nominal heat input Hi max/min* 145.0/24.5 194.0/41.5 242.0/41.5 291.0/41.5 388.0/80.5 485.0/80.5 550.0/80.5...
  • Page 6 Technical description Dimensions SH64 SH66 SH67 SH65 Electrical connections Dimensions SH61 SH62 SH63 R604 R605 R606 R607 Gas supply 1105 1260 1470 1220 1435 1585 1735 Water supply Water return (Cold) 127.5 127.5 137.5 137.5 187.5 187.5 187.5 Air Intake 1480 1480 1500...
  • Page 7 Technical description Declaration of conformity...

  • Page 8: T C E H N C I L A A D A T

    Technical description Extent of delivery Boiler transport Boiler installation Standard boiler A boiler delivery package contains the following components: Component Pcs. Package Boiler fully assembled and tested Mounted on wooden blocks with wooden border, sealed in PE foil Adjustable feet Mounted on frame of the boiler Syphon for condensate connection Cardboard box on top of heatexchanger...

  • Page 9: Norms And Regulations Regulations

    Norms and regulations − The R600 boiler is CE approved and Norms and regulations EN 61000-3-2 applies to the following European When installing and operating the Electromagnetic compatibility (EMC) - standards: boiler, all applicable norms (european Part 3-2: Limits - Limits for harmonic −...

  • Page 10: Fuel

    Norms and regulations Maintenance Fuel Combustion air Water quality Maintenance Fuel Combustion air Regular maintenance is necessary to The gas condensing boiler R600 is The gas condensing boiler R600 can secure a safe and economical operati- applicable for natural gases H, L and be used in both non-roomsealed and on of the installation.
  • Page 11 Norms and regulations Noise protection Antifreeze The R600 is supplied with adjustable Noise protection The gas condensing boiler R600 is feet, which also prevent the transmissi- equipped with a patented premix bur- on of vibration noise from the boiler into ner.

  • Page 12: Flue Gas System Requirements And Regulations

    Flue gas system Requirements and regulations Materials Flue gas data Requirements and regulations Materials Regulations for the construction of flue Exclusively materials, which are heat gas systems are very different for each resistant and resistant to flue gases country. It should be ensured that all and aggressive condensate, may be national regulations with regard to flue used.
  • Page 13 Flue gas system Dimensioning VERSION 1 Dimensioning Calculation base: When dimensioning a flue gas system, it’s necessary to perform a calculation Total connection length in boiler room ≤ 1.5 m; check of the flue gas system in order to 2x 87°-bend verify if the choosen system is appli- Maximum permissible height (h) of flue gas cable.

  • Page 14: Neutralisation General

    Neutralisation General Neutralisation systems Standard neutralisation system (DN) Neutralisation system with pump (HN) The maximum amount of condensate General Condensate, created by the R600, for each boiler type can be found in the should be drained into the public drai- chapter „Technical data“.

  • Page 15: Hydraulic Connection Hydraulic Resistance

    Hydraulic connection Hydraulic resistance ∆T-measurement ∆p-measurement Water flow data Hydraulic resistance 100.0 The hydraulic resistance depends on the flow rate through the boiler and the boiler type. In the graph the resistance for a specific flow rate can be found. The R600 is able to control a speed controlled pump via a 0-10VDC signal.
  • Page 16 Hydraulic connection Hydraulic connection into a system Standard Bypass • Details to the 3 possibilities mentioned Hydraulic connection into a system Standard, with low loss header or The R600 must be connected in such a above, can be found in the next secti- plate heat exchanger way, that a minimum flow rate of 30% ons.

  • Page 17: S A T N A D D R

    Hydraulic connection Split System Split System The split system boiler enables the connection of two returns with different water temperatures. By evasing the low loss header the cold return water enters the condensor of the boiler directly, without mixing with the high temepra- ture return water (f.e.
  • Page 18 Controls Basic controls and connections Control by building managemant system Boiler enable signal Temperature or capacity setpoint • When additional control of secundary Basic controls and connections Electronic high limit thermostat The standard version of the R600 is heating zones or cascade systems are •...
  • Page 19 Controls Capacity feedback signal OK/Alarm output signal Weather compensated controller BM8 Capacity feedback signal, terminals 111-112 (0-10VDC) This signal is available at the mentio- ned terminals, when the burner is acti- ve. The following graph shows the va- lue of the signal. OK/Alarm output signal, terminals 25-26-27 (volt free) At terminal 25 (COM), a desired voltage...
  • Page 20 Controls Heating zone controller E8 For room temperature optimisation of In case of heating systems with more Heating zone controller E8 The R600 can be extended with an E8 each heating zone, an additional roo- than two heating zones, an additonal kit controller for extended control of two munit BM8 can be connected via bus with E8 in a wall hung box is available.
  • Page 21 Controls Cascade manager KKM8 Cascade manager KKM8 The KKM8 can also be used for casca- In case of heating systems with more The R600 can be equipped with a de control only, without using the possi- than two heating zones, an additonal kit KKM8 cascade manager for cascade bility to control secundary heating zo- with E8 in a wall hung box is available.
  • Page 22 Accessories System selection Selection table The R600 can be supplied from the factory in 3 versions: • Standard boiler with KM628 boiler management unit • Boiler with additional E8 weather compensated controller for two hea- ting zones • Boiler with additional KKM8 cascade manager for cascading up to 8 boilers including weather compensated control of two heating zones.
  • Page 23 Accessories Plug & play kits The connection piece is pre-assembled Kit A: 2x max. Water pressure switch + 1x external high limit thermostat with the following components: • The kit includes a connection piece, 2x maximum water pressure switch which can be connected the flow con- •...
  • Page 24 Accessories Plug & play kits Data secundary circuit plate heat Kit G: plate heat exchanger + con- exchanger nection kit ∆T=10K ∆T=15K ∆T=20K The kit contains a plate heat ex- changer including connection mate- /h] [kPa] [m /h] [kPa] [m /h] [kPa] rial, automatic de-aerator and expan- R601 12.2...
  • Page 25 Accessories Plug & play kits Kit I: BM8 Kit K: E8 extended heating zone con- Kit L: pump 3-step The kit contains a BM8 weather com- The kit includes a 3-step pump includ- trol pensated controller including connecti- The kit contains a E8 weather compen- ing connection material with connection on material, outside temperature sen- sated heating zone controller including...
  • Page 26 Accessories Plug & play kits UPS32-60F UPS32-120F UPS50-120F UPS65-120F...
  • Page 27 Accessories Plug & play kits The pump is electrically wired, and can Kit M: speed controlled pump The kit includes a speed controlled be connected directly to the terminals in pump including connection material the boiler. Consult the wiring diagram with connection possibility for an ex- for more details.
  • Page 28 Accessories Plug & play kits MAGNA40-100F MAGNA50-120F Kit N/O/P/Q: safety valve (3-4-5-6 The connection piece is pre-assembled bar) TÜV + manometer + de-aerator with the following components: The kit includes a connection piece, • 1x safety valve (3-4-5-6 bar) TÜV which can be connected the flow con- •...
  • Page 29 Accessories Plug & play kits Set S: LOGON B The R600 can be extended with a LO- GON B controller for extended control of two heating zones and sanitary hot water operation. The LOGON B combi- nes weather compensated operation with control of two heating zones and the control of a secundary hot water circulation pump.

  • Page 30: Low Loss Header

    Connection possibilities Low loss header Boiler type Boiler type Boiler type R601-R603 1233 R601-R603 R601-R603 R604-R605 1299 R604-R605 1096 R604-R605 1119 R606-R607 1299 R606-R607 1096 R606-R607 1119 Boiler type Boiler type Boiler type R601-R603 1191 R601-R603 R601-R603 R604-R605 1320 R604-R605 1119 R604-R605 1138...
  • Page 31 Connection possibilities Plate heat exchanger Boiler type Boiler type Boiler type R601-R603 1421 R601-R603 R601-R603 1047 R604-R605 1667 R604-R605 1133 R604-R605 1222 R606-R607 1542 R606-R607 1073 R606-R607 1278 Boiler type Boiler type Boiler type R601-R603 1379 R601-R603 R601-R603 1005 R604-R605 1156 R604-R605 1243...

  • Page 32: Installation Examples

    Installation examples 2-A-C: 1 heating zone + low loss header 2-A-C: 1 heating zone + low loss header Description • R600 with low loss header • Weather compensated control (E8 or LOGON B) • 1 mixed heating zone Tips • Complete accessory kits with low loss header are available for ∆T=10-20K (see chapter „Accessories“).
  • Page 33 Installation examples 2-5-A-C: 1 heating zone and sanitary hot water + low loss header 2-5-A-C: 1 heating zone and sanitary hot water + low loss header Description • R600 with low loss header • Weather compensated control (E8 or LOGON B) •...
  • Page 34 Installation examples 4-A-C: 2 heating zones + low loss header 4-A-C: 2 heating zones + low loss header Description • R600 with low loss header • Weather compensated control (E8 or LOGON B) • 2 mixed heating zones Tips • Complete accessory kits with low loss header are available for ∆T=10-20K (see chapter „Accessories“).
  • Page 35 Installation examples 4-5-A-C: 2 heating zones and sanitary hot water + low loss header 4-5-A-C: 2 heating zones and sanitary hot water + low loss header Description • R600 with low loss header • Weather compensated control (E8 or LOGON B) •...
  • Page 36 Installation examples A-C: Boiler control via 0-10VDC + low loss header A-C: Boiler control via 0-10VDC + low loss header Description • R600 with low loss header Tips • Complete accessory kits with low loss header are available for ∆T=10-20K (see chapter „Accessories“).
  • Page 37 Installation examples 2-B-C: 1 heating zone + plate heat exchanger 2-B-C: 1 heating zone + plate heat exchanger Description • R600 with plate heat exchanger • Weather compensated control (E8 or LOGON B) • 1 mixed heating zone Tips • Complete accessory kits with plate heat exchanger are available for ∆T=10-20K (see chapter...
  • Page 38 Installation examples 2-5-B-C: 2 heating zones and sanitary hot water + plate heat exchanger 2-5-B-C: 2 heating zones and sanitary hot water + plate heat exchanger Description • R600 with plate heat exchanger • Weather compensated control (E8 or LOGON B) •...
  • Page 39 Installation examples 4-B-C: 2 heating zones + plate heat exchanger 4-B-C: 2 heating zones + plate heat exchanger Description • R600 with plate heat exchanger • Weather compensated control (E8 or LOGON B) • 2 mixed heating zones Tips • Complete accessory kits with plate heat exchanger are available for ∆T=10-20K (see chapter...
  • Page 40 Installation examples 4-5-B-C: 2 heating zones and sanitary hot water + plate heat exchanger 4-5-B-C: 2 heating zones and sanitary hot water + plate heat exchanger Description • R600 with plate heat exchanger • Weather compensated control (E8 or LOGON B) •...
  • Page 41 Installation examples B-C: Boiler control via 0-10VDC + plate heat exchanger B-C: Boiler control via 0-10VDC + plate heat exchanger Description • R600 with plate heat exchanger Tips • Complete accessory kits with plate heat exchanger are available for ∆T=10-20K (see chapter „Accessories“).
  • Page 42 Installation examples 4-5-A-C-E: 2 heating zones and sanitary hot water + cascade via low loss header 4-5-A-C-E: 2 heating zones and sanitary hot water + cascade via low loss header Description • 2x R600 with low loss header • Cascade control + weather compen- sation (KKM8) •...
  • Page 43 Installation examples Extension 2 heating zones Extension 2 heating zones Description • Weather compensated controller with wall hung box (E8 or LOGON B) • Extension of 2 heating zones Tips • The extension controller should al- ways be used in combination with an integrated controller (E8/KKM8/ LOGON B).
  • Page 44 Norms Germany: Austria: Italy: − − Sicurezza degli impianti DIN EN 483 ÖNORM H 5152: Brennwert- − − Feuerungsanlagen, Planungshilfen Legge 5 marzo 1990 n. 46 DIN EN 677 − − − ÖNORM M 7443: Gasgeräte mit D.P.R. 6/12/91 n. 447 DIN EN 13384-1 atm.Brenner Teil 1, 3, 5, 7 −...
  • Page 48 Sales: Baxi Commercial Division 0845 070 1056 Wood Lane, Erdington, Birmingham B24 9QP Technical: Email: andrews@baxigroup.com 0845 070 1057 www.andrewswaterheaters.co.uk...

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