Thermona Therm 28 KD Installation Manual

Thermona Therm 28 KD Installation Manual

Condensing boilers

Advertisement

Manual for Installation
and Maintenance of
Condensing Boilers
Therm 28 KD, KDZ, KDC

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Therm 28 KD and is the answer not in the manual?

Questions and answers

Summary of Contents for Thermona Therm 28 KD

  • Page 1 Manual for Installation and Maintenance of Condensing Boilers Therm 28 KD, KDZ, KDC...
  • Page 2: Table Of Contents

    9. GUARANTEE AND LIABILITY FOR DEFECTS ....................15 10. GRAPHS OF THE USABLE CONNECTING EXCESS PRESSURE OF THE HEATING WATER ....16 11.WIRING CONNECT. OF THE THERM 28 KD BOILERS WITH THE DIMS03-TH01 AUTOMATICS..17 12.WIRING CONNECT. OF THE THERM 28 KDC BOILERS WITH THE DIMS03-TH01 AUTOMATICS..18 13.WIRING CONNECT.
  • Page 3: Usage

    2 . GENERAL DESCRIPTION OF THERM 28 KD BOILERS The THERM 28 KD gas boiler is made up of a supporting frame to which all operative elements are attached. In the upper part of the frame there is a stainless compact condensation device Giannoni that connects the combustion chamber with the burner and the two-chamber exchanger.
  • Page 4 The control panel is all made of plastic. On the front side there are the control elements (see the instructions for operation), in the inside there is the DIMS03-TH01 automatics containing the microprocessor controlling the boiler operations and the electric circuits participating in the ignition of the burner. Important: The type of supply of the ionizing current is determined by the neutral.
  • Page 5: Technical Specifications

    3. TECHNICAL SPECIFICATIONS units THERM 28 KD THERM 28 KDZ THERM 28 KDC Nominal heat input: - natural gas 26.4 26.4 26.4 - propane 23.5 23.5 23.5 Minimum heat input: - natural gas - propane Nominal heat output for heating at ∆t = 80/60 °C:...
  • Page 6: Production Check

    ♦ POSITION OF THE BOILER The THERM 28 KD boilers may be placed both in the interior and in the non-residential areas of a house (in a boiler room, etc.). When placing the boiler inside a flat it is recommendable to set the limitation of maximum boiler output at the lower level of the power loss range and reduce thus the noise that the boiler makes when being operated at a lower output level.
  • Page 7: Condensed Fluid Drain

    = V . ∆ . 1.3 expansion volume (m water volume in the heating system (m ∆ relative increase of water volume at the increased temperature t C then ∆ (if t = 80 = 0.029) The calculated expansion volume is the smallest volume. If the calculated expansion volume is higher than the volume of the expansion vessel in the boiler it is necessary to install another expansion vessel in the system.
  • Page 8: Flue Exhaust

    CM 27, CM 67, popř. T 8360A1000, TG - TM 100/19 and others. For the weather compensated regulation there is the outside sensor THERM Q01 offered by Thermona. A high-quality regulation can be achieved by using a smart programmable regulator SIEMENS QAA 73.110 that is continuously communicating with the boiler microprocessor via the IU02 interface.
  • Page 9: Starting The Boiler

    Recommendation: We recommend that the operation of boilers without weather-compensated regulation be controlled at least by a basic room thermostat. The room temperature is constant and it keeps the boiler in longer operation modes. It is also recommended to set the boiler thermostat for 60 ºC in autumn and spring and for 80 ºC in winter. It is advisable to use the inbuilt weather-compensated regulation that can be also complimented by a room thermostat, as it is suggested bellow.
  • Page 10 Setting-up of the heating temperature – revolving knob used for setting-up of the outlet water temperature in the heating system ranging from 30 – 80 C. When operating the boiler in the mode of weather-compensated regulation, the shift of heating curve is set in the range of ± 15 °C from the curve of weather-compensated regulation.
  • Page 11: Dims03-Th01 Modulation Electronics

    The DHW sensor is damaged (relates only to KDC boilers) Malfunction concerning the exceeded limit set for the heating water temperature (blocking thermostat) The outside temperature sensor is damaged (relates to the weather- compensated regulation) Malfunction of the ventilator (feedback speed signal) Malfunction of the ventilator (the running speed outside the control range) Malfunction of the ventilator (it keeps rotating at the “stop”...
  • Page 12 1.1 Heating mode without weather-compensated regulation Setting: The sensor of outside temperature is not connected, the service switch DS2, DS3 – OFF The operating state of the boiler starts by the switching of the room thermostat (the mode switch in the winter position).
  • Page 13 From what can be seen above it is clear that by means of the adjusting revolving knob that is used for setting-up of the heating temperature on the control panel we can set the temperature of the heated environment at the required level.
  • Page 14: Sit 848 Sigma Gas Fitting

    ∗ A repeated check of the through-flow switch is activated whenever it does not switch within 15 sec after the pump started to operate. The pump halts and when another 45 passes, another attempt to start the boiler is made. This is repeated ten times.
  • Page 15: Guarantee And Liability For Defects

    In these cases the service company may also require that the customer pay for the repairs. THERMONA spol. s r. o. provides a 24 months guarantee that is due to start at the time when the boiler is put into operation for the first time.
  • Page 16: Graphs Of The Usable Connecting Excess Pressure Of The Heating Water

    10. GRAPHS OF THE USABLE CONNECTING EXCESS PRESSURE OF THE HEATING WATER Connecting excess pressure for THERM 28 KD 500,0 450,0 400,0 350,0 300,0 Wilo 3 250,0 Grunfos 3 200,0 150,0 100,0 50,0 Water through flow (m / h) Connecting excess pressure for THERM 28 KDC, KDZ...
  • Page 17: Wiring Connect. Of The Therm 28 Kd Boilers With The Dims03-Th01 Automatics

    11.Wiring connect. of the THERM 28 KD boilers with the DIMS03-TH01 automatics...
  • Page 18: Wiring Connect. Of The Therm 28 Kdc Boilers With The Dims03-Th01 Automatics

    12.Wiring connect. of the THERM 28 KDC boilers with the DIMS03-TH01 automatics...
  • Page 19: Wiring Connect. Of The Therm 28 Kdz Boilers With The Dims03-Th01 Automatics

    13.Wiring connect. of the THERM 28 KDZ boilers with the DIMS03-TH01 automatics...
  • Page 20: Therm 28 Kd Set

    14. THERM 28 KD SET Deaerating valve WATTS store no. 40430 Heating temperature sensor store no. 21045 Giannoni condensation device store no. 23821 Ignition electrode store no. 23640 Ventilator MVL 130/24 store no. 22141 Ionizing electrode store no.20342 Mixer SIT store no.
  • Page 21: Therm 28 Kdz Set

    15. THERM 28 KDZ SET Deaerating valve WATTS store no. 40430 Heating temperature sensor store no. 21045 Giannoni condensation device store no. 23821 Ignition electrode store no. 23640 Ventilator MVL 130/24 store no. 22141 Ionising electrode store no. 20342 Mixer SIT store no.
  • Page 22: Therm 28 Kdc Set

    16. THERM 28 KDC SET Deaerating valve WATTS store no. 40430 Heating temperature sensor store no. 21045 Giannoni condensation device store no. 23821 Ignition electrode store no. 23640 Ventilator MVL 130/24 store no. 22141 Ionizing electrode strore no. 20342 Mixer SIT store no.
  • Page 23: Hanging Therm 28 Kd, Kdz, Kdc Boilers

    17. HANGING THERM 28 KD, KDZ, KDC BOILERS...
  • Page 24: Installation Versions

    18. INSTALLATION VERSIONS Realizations: – Coaxial horizontal version with the outlet into the perimeter wall. The piping can also be doubled, the outlets are either concentric or placed so closely to each other (not further than 50 cm) that they are exposed to the same climatic conditions.
  • Page 25: Record Of Guarantee / Post-Guarantee Repairs And Yearly Maintenance Checks

    RECORD OF GUARANTEE / POST-GUARANTEE REPAIRS AND YEARLY MAINTENANCE CHECKS Operation Customer’s Date Authorized company signature Warning related to the disposal of package and product after the serviceable time All material used for production correspond with the requirements of valid norms and regulations. The product packaging should be taken to the paper disposal area, while the package film should be disposed in the public containers in which the plastic materials are collected.
  • Page 26 This product is certified by the Engineering Testing Institute, authorized person 202: THERM 28 KD, THERM 28 KDC, THERM 28 KDZ - certificate for type testing according to the EC directives for gas appliances 90/396/EEC No. E-30-00712-02.

This manual is also suitable for:

Therm 28 kdzTherm 28 kdc

Table of Contents