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Applestone APU06E Owner's Manual

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OWNER'S
MANUAL
APU06E/APU06EL
（EFI 4×4 WD）
READ THIS MANUAL CAREFULLY!
It contains important safety information.

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Table of Contents
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Summary of Contents for Applestone APU06E

  • Page 1 OWNER’S MANUAL APU06E/APU06EL （EFI 4×4 WD） READ THIS MANUAL CAREFULLY! It contains important safety information.
  • Page 2 WARNING! ● Operation of this UTV by children under the age of 16 Increase of the risk of severe injury or death. ● An adult supervision required always. ● Never permit children under age 16 to operate this UTV. ● Overloading can adversely affect vehicle handling. ●...
  • Page 3 FOREWORD Dear Customer： Congratulations and thank you for your purchase our All-Terrain Vehicle (UTV). It was designed and built to provide you with a superior ride, comfort, reliability, utility and safety. Your UTV was designed as a recreational UTV, for off-road use by one rider only. This Operator’s Manual is furnished to familiarize the operator of all proper operating procedures.
  • Page 4 specifications available at the time of printing, the manufacturers of UTV’s reserve the right to make product changes and improvements, which may effect the illustrations or explanations without notice. If you have any other questions regarding our UTV’s operation or maintenance, any authorized dealer can readily answer them.

  • Page 5: Table Of Contents

    DIRECTORY PAY ATTENTION TO YOUR SAFETY ..............1 GUIDELINES ON SAFE DRIVING................5 INTRODUCTION ...................... 6 IMPORTANT MANUAL INFORMATION ..............7 IMPORTANT NOTICE ....................8 HOW TO IDENTIFY YOUR UTV ................9 Engine and Vehicle Identification Number Location..........10 LOCATION OF THE WARNING AND SPECIFICATION LABELS......11 SAFETY INFORMATION ..................
  • Page 6 Trailer hitch bracket ....................41 ARE YOU READY TO DRIVE…………………………………………………………...42 IS YOUR VEHICLE READY TO DRIVE..............45 Pre-drive Inspection ....................46 Safe driving precautions Off-road use only ............. 48 PRE-OPERATION CHECKS .................. 53 OPERATION......................59 Engine break-in....................... 62 Parking on a slope ....................64 Accessories and loading ..................

  • Page 7: Pay Attention To Your Safety

    PAY ATTENTION TO YOUR SAFETY This section presents some of the most important information and recommendations to help you ride your UTV safely. Please take a few moments to read these pages. This section also includes information about the location of safety labels on your UTV.
  • Page 8 Always wear a helmet It’s a proven fact: helmets significantly reduce the number and severity of head injuries. So always wear an approved motorcycle helmet. Protection, sturdy boots, gloves, and other protective gear. Ride off-road only Your UTV is designed and manufactured for off-road use only. The tires are not made for pavement, and the UTV does not have turn signals and other features required for use on public roads.
  • Page 9 Be alert for off-road hazards The terrain can present a variety of challenges when you ride off-road. Continually “read” the terrain for unexpected turns, drop-offs, rocks, ruts, and other hazards. Always keep your speed low enough to allow time to see and react to hazards. Ride within your limits Pushing limits is another major cause of UTV accidents.
  • Page 10 Keep your UTV in safe condition It’s important to keep your UTV properly maintained and in safe riding condition. Having a breakdown can be difficult, especially if you are stranded off-road far from your base. To help avoid problems, inspect your UTV before every ride and perform all recommended maintenance.

  • Page 11: Guidelines On Safe Driving

    GUIDELINES ON SAFE DRIVING 1． when approaching corners or bends to reduce speed. Upon the completion of turn, may gradually increase the speed. 2． when crossing the vehicles parked in front of, to be very careful. Because the driver of the vehicle may be invisible to you and the door opened, the forward block in your way.

  • Page 12: Introduction

    INTRODUCTION Congratulations on your purchase of the UTV. It represents the result of many years of experience in the production of fine sporting, touring, and pace-setting racing vehicles. With the purchase of this, you can now appreciate the high degree of craftsmanship and reliability that have made a leader in these fields.

  • Page 13: Important Manual Information

    IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: ! WARNING: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! ! WARNING: Failure to follow WARNING instructions could result in severe injury or death to the vehicle operator, a bystander or a person...

  • Page 14: Important Notice

    IMPORTANT NOTICE This vehicle is designed and manufactured for off-road use only. It is illegal to ● operate this vehicle on any public street, road, or highway. Such use is prohibited by law. Check the laws and regulations in force before choosing where to operate this ●...

  • Page 15: How To Identify Your Utv

    HOW TO IDENTIFY YOUR UTV The main components of your vehicle(engine and frame) are identified by different serial numbers. It may sometimes become necessary to locate these numbers for warranty purposes or to trace your vehicle in the event of loss. These numbers are required by the authorized UTV dealer to complete warranty claims properly.

  • Page 16: Engine And Vehicle Identification Number Location

    Engine and Vehicle Identification Number Location TYPICAL 1.EIN(Engine Identification Number on left side/under of the crankcase) 2.VIN(Vehicle Identification Number on right side/under of the frame ) 3.ENGINE NUMBER - 10 -...

  • Page 17: Location Of The Warning And Specification Labels

    LOCATION OF THE WARNING AND SPECIFICATION LABELS - 11 -...
  • Page 18 Read and understand all of the labels on you vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your dealer. （1）...
  • Page 19 （2） （4） - 13 -...
  • Page 20 （6） （5） （7） - 14 -...
  • Page 21 （8） - 15 -...

  • Page 22: Safety Information

    SAFETY INFORMATION This off-highway utility vehicle handles differently from other vehicles including cars and UTVs. SEVERE INJURY OR DEATH can result if you do not follow these instructions: Read this manual and all labels carefully and follow the operating procedures ●...
  • Page 23 properly. You should also wear eye protection (goggles or a face shied), gloves, over-the-ankle boots, long-sleeved shirt or jacket, and long pants. Never consume alcohol or drugs before or while operating this vehicle. ● Never operate at speeds too fast for your skills or the conditions. Always go at a ●...
  • Page 24 sudden jolt could wrench the steering wheel around, and your thumbs or fingers could be injured if they are in the way of the steering wheel spokes. Always go slowly and be extra careful when operating on unfamiliar terrain. Always ●...
  • Page 25 Always check terrain carefully before going down hills. Go as slowly as possible. ● Never go down a hill at high speed. Always check for obstacles before operating in a new area. ● Never operate the vehicle in fast flowing water or water deeper than the floorboards ●...
  • Page 26 ignition such as the pilot lights of ! WARNING water heaters Otherwise, fuel may POTENTIAL HAZARD leak out of the fuel tank. Improper handling of gasoline. WHAT CAN HAPPEN WHAT CAN HAPPEN Gasoline is poisonous and can cause Gasoline can catch fire and you injuries.
  • Page 27 ! WARNING POTENTIAL HAZARD Starting or running the engine in a closed area. WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. HOW TO AVOID THE HAZARD Always operate your vehicle in an area with adequate ventilation.

  • Page 28: Description And Vehicle Identification

    DESCRIPTION AND VEHICLE IDENTIFICATION...
  • Page 29 1. Headlights 2. Maintenance window cover lock 3. Front shock absorber assembly adjusting ring 4. Brake fluid reservoir 5. Parking brake lever 6. Steering wheel 7. Drive select lever 8. Driver seat 9. Air filter element (engine and air intake duct) 10.

  • Page 30: Control Functions

    CONTROL FUNCTIONS All electrical circuits are switched off. The key can be removed in this position. Mains switch All electrical circuits are switched off All electrical circuits are supplied with power, and the headlights and taillights come on when the light switch is on. The electric starter is engaged by turning and holding the key in this position.
  • Page 31 CAUTION Switches combination Do not operate the electric starter ● continuously for more than 5 seconds, or starter damage could occur. Wait at least 5 seconds between each operation of the electric starter to let it cool. Do not turn the key to the “Q” ●...
  • Page 32 Switches combination 1. Direction indicator 2. Headlamp Switch 3. Lighting Switch 4. Wiper Switch...
  • Page 33 On–Command four-wheel drive 1.On-Command four-wheel-drive switch and differential gear lock “2WD”/“4WD” switches 2WD—Pop-up the button 4WD—push the button 2.On-Command differential gear lock switch “4WD”/“LOCK” 4WD—push the button LOCK—Pop-up the button This vehicle is equipped with an On-Command four-wheel-drive switch “2WD”/“4WD”and a differential gear lock switch “4WD”/“LOCK”.
  • Page 34 Electric plunger switch of cargo 1、The switch is automatic, hold the switch upward, the cargo box will be up, stop the holding, the cargo box will be stopped. 2、hold the switch downward, the cargo box will be down, stop the holding, the cargo box will be stopped.

  • Page 35: Indicators & Display

    Indicators & Display...
  • Page 36 by continuing press button of mode of Odometer “ Set/Reset” ,user can clean the record When selected, the odometer registers to zero for particular period of working total distance traveled in miles while the mileage and time by pressing the mode of ignition is ON A.
  • Page 37 the temperature is above 102℃,stop Km/h & mph mode change engine immediately. Check coolant Press the MODE button, choose either lever and add if low, see authorized Km/h or mph needed. dealer if temperature indicator stay on and overflow tank is full of coolant. 2、quantity of fuel indicator light “...
  • Page 38 3、Check engine indicator lamp“ ” 4、 2WD/4WD indicator After turning the ignition switch on, the lamp shall be on, and the lamp shall be ----2WD off after starting the engine. If the lamp is on while the engine working, it ----4WD indicates that the system failed.
  • Page 39 5、Gear Indicator L----- Low Gear 8、Headlight Indicator H---- High Gear Means headlight is in the N---- Neutral working. R---- Reverse Gear 6、Direction Indicator ---- Turn Left ---- Turn Right 7、Parking Indicator Means the vechile is in the parking，before start driving, remind the driver to release the park brake and move the lever downward,then start driving.

  • Page 40: Auxiliary Dc Jack(Cigarette Lighter)

    3. Pull out the cigarette lighter, and then Auxiliary DC jack(Cigarette insert the accessory power plug into lighter) the jack. 4. When the auxiliary DC jack is not The auxiliary DC jack is located at the being used, put back the Cigarette right side of the front panel.

  • Page 41: Accelerator Pedal

    Before starting the engine, check the Accelerator pedal accelerator pedal to be sure it is operating smoothly. Make sure the accelerator pedal fully returns to the idle Press the accelerator pedal down to position as soon as it is released. increase engine speed.

  • Page 42: Brake Pedal

    Brake pedal Press the brake pedal to slow or stop the vehicle. 1. Brake pedal...

  • Page 43: Parking Brake Leve

    Parking brake lever Parking brake leve Pull the parking lever up so that the unit can engage park brake. To release the Pull the parking lever up so that the unit unit, press button in the front end of can engage park brake. To release the parking lever, then push the parking unit, press button in the front end of lever to the bottom.

  • Page 44: Drive Select Lever

    “L” means Low Gear, “H” means the Drive select lever High Gear, “N” means Neutral,”R” means Reverse Gear. When shift gear, must press the Unlock button first, then start shifting. When start the engine, must shift the Drive select lever gear to the “N”...

  • Page 45: Seat Belts

    Seat belts This vehicle is equipped with three-point seat belts for both the operator and passenger. Always wear the seat belt while riding in the vehicle To wear the seat best belt properly, do the following: 1. Buckle 2. Latch plate 1.
  • Page 46 the way and then let it retract. 5. To release the buckle, firmly press ! WARNING the release button POTENTIAL HAZARD Not wearing the seat belt. Wearing the seat belt improperly. WHAT CAN HAPPEN There is increased risk of being killed or seriously injured in an accident.

  • Page 47: Glove Compartment

    Glove compartment Trailer hitch bracket This vehicle is equipped with a 5cm (2in) CAUTION: receiver bracket for a standard trailer To protect from damage, do not put hitch. Trailer towing equipment can be metal products, like tools or sharply obtained at an dealer. edged products directly in the glove compartment.

  • Page 48: Are You Ready To Drive

    you drive. Although complete protection ARE YOU READY TO DRIVE is not possible, wearing proper gear can reduce the chance of injury then you drive. The following suggestions will Before each drive, you need to make help you choose the proper driving sure you and your UTV are both ready gear.
  • Page 49 Additional driving gear ! WARNING In addition to a helmet and eye Operating this without wearing an protection ,we also recommend: approved motorcycle helmet, eye sturdy off-road motorcycle boots to ● protection and protective clothing help protect your feet, ankles, and lower could increase your chances of legs.
  • Page 50 terrain you get accustomed to the UTV’s Age Recommendation controls, and feel comfortable with its It is strongly recommended that is not size and weight. one under the age of 16 be permitted this UTV without adult supervision. ! WARNING ! WARNING A child driving a UTV that is not Operating...

  • Page 51: Is Your Vehicle Ready To Drive

    prescribed by a physician, can be IS YOUR VEHICLE READY dangerous whiles operating a UTV. TO DRIVE consult your to be sure it is safe to operate a vehicle after taking Before each drive, it is important to medication. inspect your UTV and make sure any problems you find are corrected.

  • Page 52: Pre-Drive Inspection

    Check for leaks. ! WARNING ● Coolant mproperly maintaining this UTV or Check the coolant add coolant if failing to correct a problem before needed. Check for the leaks driving can cause a crash in which ● Fuel you can be seriously hurt or even dead.
  • Page 53 ● Underbody & Exhaust System check for proper brake pedal free Check for, and remove any dirt, play. Make sure there is no brake vegetation or other debris that could fluid leakage. be fire hazard or interfere with the ● Engine stop proper operation of the UTV When engine is running, turn the ●...

  • Page 54: Safe Driving Precautions Off-Road Use Only

    can affect handling and control. You ! WARNING should not drive your UTV on pavement Operating this UTV on paced surfaces When driving off-road, also remember may seriously affect handling and control of the UTV, and may cause the to always obey local off-road driving vehicle to go out of control laws and regulations.
  • Page 55 operate UTV on public streets, roads Keep hands and feet on controls and highways. Always keep both hands on the steering wheel and both feet on controls. When ! WARNING driving your UTV, it is important to Operating this UTV on paced surfaces maintain your balance and control of the may seriously affect handling and UTV.
  • Page 56 Control speed ! WARNING Driving at excessive speed increases Removing hand from steering the chance of an accident. In choosing a wheel or feet from foot controls proper speed, you need to consider the during operation can reduce your capability of your UTV, the terrain, ability to control the UTV Always keep both hands on the visibility and other operating conditions,...
  • Page 57 such as hidden rocks, bumps, or holes.) Never drive past the limit of visibility. ! WARNING Maintain a safe distance between your Failure to take extra care when and other off-road vehicles. Always operating this UTV on unfamiliar exercise caution and take extra care on terrain could result in the UTV, rough, slippery and loose terrain.
  • Page 58 from your new vehicle. The following ! WARNING guidelines explain proper break-in procedures. Attempting wheelies and other 1、After the engine starts, the engine is stunts increases the chance of an not allowed in high speed in the accident, including an overturn. neutral gearshift.

  • Page 59: Pre-Operation Checks

    the beginning to learn how to start, following points turn and stop. ● Operate the UTV slowly until you are ! WARNING POTENTIAL HAZARD familiar with it. Failure to inspect the vehicle before ● The turning radius of this UTV is small operating.
  • Page 60 ! WARNING out of the pipe joints or the brake fluid POTENTIAL HAZARD reservoir. Apply the brakes firmly for Driving with improperly operating one minute. If there is any leakage, brakes. have the vehicle inspected by an dealer. WHAT CAN HAPPEN You could lose braking ability, which Brake operation could lead to an accident.
  • Page 61 Fuel Make sure there is sufficient gasoline in the tank. CAUTION: Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and piston rings, as well as to the exhaust system. Gasohol There are two types of gasohol;...
  • Page 62 Accelerator pedal ! WARNING Check to see that the accelerator pedal POTENTIAL HAZARD operates correctly. It must operate Improper care when refueling. smoothly and fully spring back to the WHAT CAN HAPPEN idle position when released. Have an Fuel can spill, which can cause a fire dealer repair as necessary for proper and severe injury.

  • Page 63: Fittings And Fasteners

    Steering condition. Repair as necessary for Park on level ground. Turn the steering proper operation. Switches wheel right and left. Check for excessive Check the operation of all switches. free play, abnormal noises, or a rough Have an dealer repair as necessary for feeling.
  • Page 64 How to measure tire pressure HOW TO AVOID THE HAZARD Use the tire pressure gauge. 1 The tires should be set to the NOTE: recommended pressure: Recommended tire pressure The tire pressure gauge is included as ● Front & Rear standard equipment.

  • Page 65: Operation

    OPERATION ! WARNING POTENTIAL HAZARD Operating vehicle without being familiar with all controls. 1. Tire pressure gauge WHAT CAN HAPPEN Tire wear limit When the tire groove decreases to 3 Loss of control, which could cause mm (0.12 in) due to wear, replace the an accident or injury.
  • Page 66 Jump-starting Jump-starting the vehicle should be avoided. The battery should be removed and charged instead. however, if the vehicle must be jump-started, proceed as follows. 1. Jumper cable positive lead 1、Turn the key to “OFF”. 2. Jumper cable negative lead 2、Open the hood.
  • Page 67 5、Start the engine. the throttle normally with the starter 6、 After the engine starts, disconnect the (choke) turned off. negative lead of the jumper cable Shifting: Neutral to Reverse from the vehicle and charged battery, and then disconnect the positive lead 1.

  • Page 68: Engine Break-In

    Engine break-in There is never a more important period in the life of your vehicle than the period between zero and 20 hours. ! WARNING For this reason, we ask that you POTENTIAL HAZARD carefully read the following material. Improperly operating in reverse. Because the engine is brand new, you WHAT CAN HAPPEN must not put an excessive load on it for...
  • Page 69 result in excessive engine heating must operation. Vary the speed of the vehicle be avoided. However, momentary (2-3 from time to time. Do not operate it at seconds maximum) full throttle one set throttle position. operation under load does not harm the 10-20 hours: engine.

  • Page 70: Parking On A Slope

    Parking on a slope ! WARNING POTENTIAL HAZARD Parking on a hill or other incline. WHAT CAN HAPPEN The vehicle could roll out of control, increasing the chance of an accident. HOW TO AVOID THE HAZARD Avoid parking on hills or other inclines.

  • Page 71: Accessories And Loading

    design and quality. Accessories and loading Accessories should be rigidly and ● securely mounted. An accessory which Accessories can shift position or come off while you Accessories can affect the handling and are operating could affect your ability to control of your vehicle. Keep the control the vehicle.
  • Page 72 Loading the trailer, if you are carrying cargo and Cargo or a trailer can change the towing a trailer, include the tongue stability and handling of a vehicle. weight in the maximum vehicle load You must use common sense and good limit.
  • Page 73 without a load. The more weight you ! WARNING carry, the slower you should go. POTENTIAL HAZARD Although conditions vary, it is good Overloading this vehicle or carrying or practice not to exceed low range towing cargo improperly. whenever you are carrying heavier WHAT CAN HAPPEN Could cause changes in vehicle loads or when towing a trailer.

  • Page 74: Driving Your Vehicle

    DRIVING YOUR VEHICLE ! WARNING POTENTIAL HAZARD GETTING TO KNOW YOUR VEHICLE Not wearing the seat belt. This off-highway utility vehicle will Wearing the seat belt improperly. handle and maneuver differently from an ordinary passenger car or other WHAT CAN HAPPEN vehicle.
  • Page 75 ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Carrying a passenger in the cargo Overloading this vehicle orcarrying bed. or towing cargo improperly. WHAT CAN HAPPEN WHAT CAN HAPPEN The passenger could fall or be struck Could cause changes in vehicle by objects in the cargo bed.
  • Page 76 ! WARNING The driver and passenger must always POTENTIAL HAZARD wear a seat belt and an approved Operating this vehicle without motorcycle helmet. Also wear eye wearing an approved motorcycle protection and protective clothing, helmet, protection, including over-the –ankle boots, gloves, protective clothing a long-sleeved shirt or jacket, and long WHAT CAN HAPPEN...
  • Page 77 injured if they are in the way of the TURNING YOUR VEHICLE steering wheel spokes. It is possible for the vehicle to roll over or go out of control if you attempt sharp, high-speed turns. You should also be careful making sharp turns on rough terrain.
  • Page 78 Maximum slope angle: 15° distance on rough, loose, or slippery surfaces. Going uphill Do not attempt to climb hills until you have mastered basic maneuvers on flat ground. Use proper driving techniques to avoid overturns on hills and slopes. Drive straight up hills, and avoid crossing the side of a hill, which increases your chance of rollover.
  • Page 79 If you start to lose traction or momentum ! WARNING POTENTIAL HAZARD when climbing, and you decide you will Operating on excessively steep hills. be unable to continue, use the brakes to WHAT CAN HAPPEN come to a stop. Do not attempt to turn The vehicle can overturn move easily the vehicle around.
  • Page 80 Going downhill ! WARNING Check the terrain carefully before going POTENTIAL HAZARD down a hill. When possible, choose a Going down a hill improperly. WHAT CAN HAPPEN path that lets you drive your vehicle Could cause loss of control or cause straight downhill.
  • Page 81 Crossing through shallow On most slopes, this will let you use WATER engine braking to help you go downhill If you must cross shallow, slow moving slowly. Go as slowly as possible. If you water up to the depth of the vehicle’s are starting to go too fast, apply the floorboards, choose your path carefully brakes gently.
  • Page 82 CAUTION: ! WARNING After riding your vehicle in water, be POTENTIAL HAZARD sure to drain the trapped water by Operating this vehicle through deep removing the check hose at the bottom or fast-flowing water. of the air filter case , the drive select WHAT CAN HAPPEN button .
  • Page 83 Riding in brush or wooded areas ! WARNING When operating in areas with brush or POTENTIAL HAZARD trees, watch carefully on both sides and Failure to use extra care when above the vehicle for obstacles such as operating this vehicle on unfamiliar branches that the vehicle might hit, terrain.
  • Page 84 Set the parking brake and get out to ! WARNING inspect the area thoroughly. Look from POTENTIAL HAZARD both your approach side and the exit side. If you believe you can continue Improperly operating over safely, decide the path that will allow obstacles.

  • Page 85: Periodic Maintenance And Adjustment

    PERIODIC MAINTENANCE ! WARNING AND ADJUSTMENT POTENTIAL HAZARD Servicing an engine while it is Periodic inspection, adjustment and running. lubrication will keep your vehicle in the WHAT CAN HAPPEN safest and most efficient condition Moving parts can catch clothing or possible.

  • Page 86: Periodic Maintenance/Lubrication

    Periodic maintenance/lubrication NOTE : ● For vehicles not equipped with an odometer or hour meter, follow the month maintenance intervals. ● For vehicles equipped with an odometer or an hour meter, follow the km(mi) or hours maintenance intervals. However, keep in mind that if the vehicle isn’t used for a long period of time, the month maintenance intervals should be followed.
  • Page 87 INTIAL EVERY Whichever month ITEM ROUTINE Comes first 1,200 2,400 2,400 4,800 → (mi) (200) (750) (1,500) (1,500) (3,000) hours ●Check coolant leakage. Cooling system ●Repair if necessary. ○ ○ ○ ○ ○ ●Replace coolant every 24 months. ●Check condition. Spark plug ○...
  • Page 88 INTIAL EVERY Whichever month ITEM ROUTINE Comes first 1,200 2,400 2,400 4,800 → (mi) (200) (750) (1,500) (1,500) (3,000) hours ●Check operation/brake pad wear/fluid leakage. Front brake* ●Correct if necessary. Replace pads if worn to the ○ ○ ○ ○ ○...
  • Page 89 NOTE : ● Recommended brake fluid: DOT4 ● Brake fluid replacement: ● Replace the brake hoses every four years, or if cracked or damaged. ● When disassembling the master cylinder or caliper, replace the brake fluid. Normally check the brake fluid level and add fluid as required. ●...

  • Page 90: Changing Oil

    Gear Box Oil drain plug. Type Hypoid gear oil Viscosity SAE 85w/90 (weight) Shaft drive oil of original （1） Suggested manufacturer or equivalent Changing Oil （2） Changing the oil with the gear box at (1)oil drain plug normal operating temperature to (2)oil filler cap assure complete and rapid draining.

  • Page 91: Steering Shaft Lubrication

    Rear knuckle upper and lower Steering shaft lubrication pivot lubrication Lubricate the pivot points. Lubricate the knuckle upper and lower pivots with a grease gun. Recommended lubricant: Lithium-soap-based grease (all purpose grease) Recommended lubricant: Lithium-soap-based grease...

  • Page 92: Wheel Removal

    Wheel removal Wheel installation 1. Loosen the wheel nuts. 1 、 Install the wheel and the nuts. 2. Elevate the vehicle and place a NOTE: suitable stand under the frame. The arrow mark on the tire must ● 3. Remove the nuts from the wheel. point toward the rotating direction 4.
  • Page 93 Battery This vehicle is equipped with a sealed-type battery. Therefore it is not necessary to check the electrolyte or add distilled water in the battery. If the battery seems to have discharged, consult dealer. CAUTION: Do not try to remove the sealing caps of the battery calls.

  • Page 94: Battery Maintenance

    Battery maintenance acid in battery electrolyte. Batteries produce explosive gases. 1. When the vehicle is not used for HOW TO AVOID THE HAZARD a month or longer, remove the battery Avoid contact with skin, eyes or and store it in a cool, dark place. clothing.
  • Page 95 ! WARNING flow ) short circuit or overload). If something electrical on your UTV Do nor connect the negative lead stops working, the first thing you of the jumper cable to the negative should check for is a blown fuse (1). terminal of the battery in the Check all the fuses before looking vehicle.

  • Page 96: Troubleshooting

    Troubleshooting Fuse replacement The main fuse and the fuse boa are Although vehicles receive a rigid located under the hood. If a fuse is inspection before shipment from the blown, turn off the main switch and factory, trouble may occur during install a new fuse of the specified operation.
  • Page 97 Consequently, they have a shorter service life and can lead to expensive repair bills. ! WARNING POTENTIAL HAZARD Checking the fuel system while smoking or near an open flame. WHAT CAN HAPPEN Fuel can ignite or explode, causing severe injury or property damage. HOW TO AVOID THE HAZARD Do not smoke when checking the fuel system.

  • Page 98: Engine Use And Maintenance

    Engine use and maintenance roadside, it could cause a fair. Do not make modification on the ● engine or its parts. it will resault in ! WARNING the human injury ,engine damage Without the reasonable training, ● and warranty terminated. the improper operation may cause exhaust gas which from the engine injury, death and engine damage.
  • Page 99 a）Lubricants capacity: he use of the engine New machine ----2.2L preparation of starting Engine overhaul ---2.2L When opening the package, Replace the oil filter----2.0L check all the exposed fasteners are Replace the engine oil----1.9L tightened, fixing loose b）Use high quality ethylene glycol missing parts.
  • Page 100 (3) Turn on the ignition switch, inspect switch few seconds, then start the fuel pressure, the pressure is again（not more than 5 seconds） 3Bar. (6) Turn off the throttle, shift the gear (4) Remove the spark plug, check if into “H”,”L” and “R” after the has the flash fire.

  • Page 101: Engine Maintenance

    screws. not moren than 5 seconds (3) Check the oil leakage, air leakage, ●Do not press the electric switch compression pressure again once the engine start. whether normal ●Do not keep the engine long time condition. running in the idling condition. (4) If the lubricants level is under MIN scale, should add the oil and Stop the machine...
  • Page 102 combination 6 and put it into the Regular Maintenance (1)finish Daily maintenance body. (2) To avoid the poor ventilation, should clean , wash and change the air filter on time. ■Check and clean the air filter as fllowing: ●Loosen clamp 3, remove the filter cap 2 ●Loosen bolt 4, take down the filter assy 5...
  • Page 103 6、 Filter Spark plug gap: ●Tighten the bolt 4,Put on the cover 0.8-0.9 mm (0.031-0.035 in) 2, tighten the clamp 3. Warning! Never use with gasoline or low flash point solvents to clean the filter element. (3) Specified spark plug:：DPR7EA-9 ●...
  • Page 104 ⑷Oil changes ■Oil changes a s f o l l o w i n g : ●Remove the oil dip rod 5,bolt 3, washer 2. ●Drain out the engine oil while the engine is still warm. ●Clean oil dip rod 5,drain bolt 3 and washer 2 with solvent.
  • Page 105 ⑸Replacing the oil filter ⑺Check the valve clearance, adjust ⑹Check the cooling system the clearance if necessary. ● Check radiator, reservior tank and ■Check and adjust the valve water hose leakage. clearance as following: ●Remove cover plate，recoil starter. ● Check the reservior tank water ●Remove the inspection cap on left level if between upper and lower crankcase.
  • Page 106 ●Loosen valve adjust bolt and nut, insert feeler gauge(IN:0.05mm,EX:0.17mm) between the valve stem end and valve adjusting bolt, tighten valve valve adjust bolt, make sure it slightly contacts the feeler gauge, tighten bolt and nut. ● Take feeler gauge, measure the clearance, if the clearance is incorrect, repeat the a、exhaust valve b、intake valve...
  • Page 107 ⑻Inspection drive belt for wear and damage(remove the right cover),If any cracks or damages are found, replace drive belt with a new one. ⑼Start the engine, check the running voice and exhaust pipe condition( If anything different, must find the reason and solve it), inspect the idling speed according to the specification, Otherwise, must be adjusted.

  • Page 108: Troubleshooting Charts

    Troubleshooting charts Starting problems or poor engine performance 1.Fuel Check the Remove the fuel hose Fuel pump There is fuel. No fuel. from the fuel pump. fuel flow. is clogged. Check if there is fuel in the fuel tank. No fuel. Restart the engine.

  • Page 109: Engine Overheating

    Engine overheating ! WARNING POTENTIAL HAZARD Removing the radiator cap when the engine and radiator still hot. WHAT CAN HAPPEN You can be burned by hot fluid and steam blown out under pressure. HOW TO AVOID THE HAZARD Wait for the engine to cool before removing the radiator cap. Always use a thick rag over the cap.

  • Page 110: Maintenance Chart

    NOTE : If it is difficult to get the recommended coolant, tap water can be temporarily used, provided that it is changed to the recommended coolant as soon as possible. MAINTENANCE CHART The maintenance is very important, if you are not familiar with safe service practices and adjustment procedures, see your authorized dealer.

  • Page 115: Cleaning And Storage

    brush. Do not apply degreaser to the CLEANING AND STORAGE wheel axles. 3. Rinse the dirt and degreaser off with a CLENANING garden hose. only enough Frequent, though cleaning of your pressure to do the job. vehicle will not only enhance its appearance but will improve its CAUTION : general performance and extend the...
  • Page 116 4. Once the majority of the dirt has been which may scratch the paint or hosed off, wash all surfaces with warm protective finish. When finished, start water and mild, detergent- type soap. the engine and let it idle for several An old toothbrush or bottle brush is minutes.
  • Page 117 STORAGE NOTE : Long term storage 60 days or more of Use of fuel stabilizer and conditioner your vehicle will require some eliminates the need to drain the fuel preventive procedures to guard against system. Consult an dealer if the fuel deterioration.
  • Page 118 5. Tie a plastic bag over the exhaust NOTE : pipe outlet to prevent moisture from Make any necessary repairs before entering. storing the vehicle. 6. If storing in a humid or salt-air atmosphere, coat all exposed metal surfaces with a light film of oil. Do not apply oil to any rubber parts or the seat covers.

  • Page 119: Specifications

    SPECIFICATIONS Model APU06E APU06EL Dimensions: Overall length 2905 mm (114.4 in) 3500 mm (137.8 in) Overall width 1450 mm (57.1 in) 1480 mm (58.3 in) Overall height 1,854 mm (73.0 in) 1800 mm (70.9 in) Wheelbase 1,910 mm (75.2 in) 2580 mm (101.6 in)
  • Page 120 Wet sump Model APU06E APU06EL Engine: Maximum power 28 kw/7100r/min Maximum torque 46N.m/5500r/min 0° 10° 30° 50° 70° 90° 110° 130° F Engine oil: Type LUBE 4 (20W40) or SAE 20W40 LUBE 4 (10W30) or SAE 10W30 SAE 5W30 -20°...
  • Page 121 Model APU06E APU06EL Final gear case oil: Type SAE80 API GL-4 Hypoid gear oil Quantity: 0.25 L (0.22 Imp qt, 0.26 US qt) Differential gear case oil: Type SAE80 API GL-4 Hypoid gear oil Quantity: 0.32 L (0.28 Imp qt, 0.34 US qt) Radiator capacity (including 2.50 L (2.20 Imp qt, 2.64 US qt)
  • Page 122 Model APU06E APU06EL Tire: Type Tubeless Size front 25×8-12NHS rear 25×10-12NHS Brakes System Front and rear unified Type front Dual disc brake Rear Dual disc brake Operation Foot operation Suspension: Front suspension Double wishbone Rear suspension Double wishbone Shock absorber:...
  • Page 123 Model APU06E APU06EL Headlight type Type Krypton bulb Bulb voltage, wattage×quantity 12V35W×2 Headlight 12V5W/21W×2 Tail/brake light...

  • Page 124: Attachment

    ATTACHMENT 一、ECS PARTS LIST Engine Family: DUSTX.594CFM Importer: U-STORM POWER CORPORATION Manufacturer: ZHEJIANG APPLESTONE VEHICLE CO.,LTD. Model Numbers: APU06E\APU06EL Part Nomenclature Part Manufacturer Name Part Number Catalytic Converter NANJING DEPURATE CATALYST CO.,LTD DP2G16 O2 Sensor ZHEJIANG CFMOTO POWERCO.,LTD 107011 Muffler...
  • Page 125 二、THE SKETCH MAP OF CRANKCASE WASTE RECYCLING...
  • Page 126 三、EMISSION CONTROL SYSTEM WARRANTY YOUR WARRANTY RIGHTS AND OBLIGATIONS The emission control system warranty period for this vehicle begins on the date the vehicle is delivered to the first purchaser other than an authorized dealer, or the date it is first used as a demonstrator, lease, or company vehicle, which ever comes first and continues for 60 months after that date, or 10,000 which ever comes first, provided there has been no abuse, neglector improper maintenance of your vehicle.
  • Page 127 OWNER’S WARRANTY RESPONSIBILITIES As the vehicle owner, you are responsible for the performance of the required maintenance. You should maintain a record of all maintenance performed on your vehicle and retain all receipts covering maintenance on your vehicle. You may not be denied a warranty claim solely because of your failure to ensure the performance of all scheduled maintenance or lack of maintenance records or receipts.
  • Page 128 WARRANTY COVERAGE The Distributor warrants that each new 2009 and later vehicle: • is designed, built, and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency, and the California Air Resources Board; and •...
  • Page 129 other components (including parts, labor, and other costs) not covered by this emission control system warranty or the standard warranty is the responsibility of the owner. Coverage of repairs under this warranty applies only when repairs are completed at an authorized dealer or repair facility. The Distributor will not cover repairs performed outside of an authorized dealer or repair facility, except in an emergency situation.
  • Page 130 reimburse the owner for the expenses, including diagnostic charges, not to exceed the Distributor’s suggested retail price for all warranted parts replaced and labor charges based on the Distributor’s recommend time allowance for the warranty repair and the geographically appropriate hourly labor rate. The owner may reasonably be required to keep receipts and failed parts in order to receive compensation.
  • Page 131 defective in material or workmanship under normal use, and the first required replacement interval for the item has not been reached. Expendable maintenance items include but not limited to spark plugs, filters, coolant, lubricants, gaskets, hoses, and belts. • Replacements of parts and other services and adjustments for required maintenance.
  • Page 132 causes beyond the control of the Distributor. • Failures not caused by a defect in material or workmanship. Use of the vehicle in any type of competitive racing or related events immediately and completely voids this and all other warranties. LIMITED LIABILITY The liability of the Distributor under this Emission Control System Warranty is limited solely to the remedying of defects in material workmanship by an authorized...
  • Page 133 specifically set forth herein. Any emission control system warranty implied by law, including any warranty of merchant ability or fitness for a particular purpose is limited to the express emission control system warranty terms stated in this warranty. The foregoing statements of warranty are exclusive and in lieu of all other remedies. All express warranties not stated in this warranty are disclaimed.

  • Page 134: Electrical Schematic

    Electrical schematic...

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