Table of Contents TABLE OF CONTENTS ............1 GENERAL INFORMATION .........1 SAFETY ..............2 .......2 MPORTANT AFETY NFORMATION & L ........3 AFETY IGNS ABELS PRODUCT ID INFORMATION ......4 ID P ............4 LATE CWG EQUIPMENT ..........5 ......5 ATERPILLAR ERKINS NGINE ............5 LTERNATOR ........5 OMPRESSOR YSTEM ............5...
Whenever a question arises regarding the information contained within this manual please consult Australian Diversified Engineering Pty Ltd for the latest available information. Selected manuals may be found at www.ade.net.au containing the most up to date information for the product. General Information Compressor Welder Generator...
do not contain a safety alert or symbol such as Danger 2 Safety or Warning) are to indicate that an instruction must be Important Safety Information carried out. The label will contain black text on a white background. Read and obey the information contained Safety precautions and warnings may be listed in this on these labels.
Safety Signs & Labels There are several specific safety signs specific to the service vehicle. Their exact location and description of the hazard are reviewed in this section. Make sure that you can read all safety signs. You must replace a label if it is damaged, missing or cannot be read.
3 Product ID Information Unit ID Plate An ID plate has been fitted to each machine to indicate information such as the date of manufacture and serial number. Refer to the fitted ID plate for further information. ID plate affixed near the oil separator tank Product Identification Section Compressor Welder Generator...
Air Compressor System 4 CWG Equipment The CWG is equiped with a 40 CFM air compressor system, which is controlled and monitored at the Caterpillar/Perkins Engine control cabinet. The system consists of the following components: The CWG is driven by a Perkins 403D-11G engine. The engine is a inline 3 piston diesel engine, governed 1.
Control Cabinet All CWG functions are controlled and monitored from the control cabinet, fitted in the rear driver’s side cabinet. Functionality available includes: Start and stop the engine Monitor the engine’s oil pressure, RPM and operating hours. Monitor the alternator’s voltage, frequency and output current.
5 Operation of CWG Ensure you are familiar with the functionality, operation and all warnings associated with this equipment before attempting any form of operation. Basic CWG Operation and Monitoring To start the CWG: 1. Check all personnel are clear of the CWG unit. 2.
Air Compressor Operation and Compressor Overtemperature Monitoring compressor protected over To start the air compressor: temperature switch. If the compressor outlet reaches 1. Check all personnel are clear of the CWG unit. 105 °C the switch will shut down the compressor and 2.
6 Maintenance Section 6.1.2 Crushing & Cutting Prevention Disconnection of hoses and removal of supporting pins and bolts of the service Unintended machine movement may result in vehicle may result in unintended machine personal injury or death. Before performing movement and/or release of stored energy. maintenance on this machine ensure it has Personal injury or death may result.
CWG Maintenance Schedule 6.2.5 Every 500 Hours (or 1 year) This schedule is based on the CWG operation Fuel system filter – Replace hours, which displayed Engine Engine air cleaner Element – Clean/Replace Monitoring screen of the CWG control panel. ...
CWG Maintenance Tasks Maintenance tasks not described here are detailed in Section 9 of the Olympian Operator and Maintenance Instruction Manual, and page 60 of the Perkins Operation and Maintenance Manual. 6.3.1 Checking the Gearbox Oil Level 1. Remove oil level inspection plug (1). 2.
Air Compressor Maintenance Schedule This schedule is based on the air compressor operation hours, which are displayed on the Compressor Hours gauge on the CWG control cabinet. Note – This maintenance schedule has been adapted from Section 15 of the Compressor Unit OEM documentation, which should be referred to for further instructions.
Air Compressor Maintenance Tasks 6.5.2 Draining Condensate from Separator Tank Maintenance tasks not described here are detailed in Section Compressor Unit 1. Ensure CWG and truck are shut down and documentation. isolated. 2. Wait for the machine to cool down. 6.5.1 Checking Compressor Oil Level 3.
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6.5.3 Cleaning the Air Suction Filter 6.5.4 Belt Tension 1. Ensure CWG and truck are shut down and 1. Ensure CWG and truck are shut down and isolated. isolated. 2. Remove filter cover (2). 2. Remove the belt guard. 3. Remove the filter. 3.
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6.5.5 Changing the Oil 1. Ensure CWG and truck are shut down and isolated. 2. Oil should be changed while machine is warm (i.e. right after operation) 3. Drain oil from oil separator tank via the tap (see Section 1.1.1). Close tap. 4.
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6.5.6 Replacing the Oil Filter and Separator 6.5.7 Cleaning the Filtering Panel Filter 1. Ensure CWG and truck are shut down and 1. Ensure CWG and truck are shut down and isolated. isolated. 2. Remove filtering panel (11) from cowling via 2.
Consumables for Maintenance The following consumables required by the CWG are available for order from ADE. Part Part Number Gearbox oil ADE018575 Air compressor oil ADE018547 Air compressor oil filter ADE018548 Air compressor oil ADE018549 separator filter Pre-cooler filtering panel...
7 Literature Reference Materials Olympian Generator Documentation The Olympian generator documentation has been provided with the CWG. Air Compressor System Documentation The CSA 10 air compressor documentation has been provided with the CWG. Reference Information Compressor Welder Generator...
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