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Summary of Contents for ACG T SPORT NEV
- Page 1 2012 Owner’s Manual T SPORT NEV Neighborhood Electric Vehicle (NEV) This Manual is effective as of July 1, 2011...
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Page 2: Notice
ACG is not liable for any additional requirements or modifications that your individual state may require. ACG is not liable of errors in this manual or for incidental or consequential damages that result from the use of the material in this manual. -
Page 3: Table Of Contents
Foreword…………………………………………………………………………..….. 4 Introduction…………………………………………………………………………...…. 5 ABOUT THIS MANUAL…………………………………………………………..…… 5 Insurance Notice…………………………………………………………………...…… 6 Warranty Registration……………………………………………………………...…… 6 General Warnings…………………………………………………………………...….. 7 SAFE OWNERSHIP OF ACG NEV………………………………………………..…. 9 Cautions, Warnings and Notes……………………………………………………..… 10 Driving and Alcohol....................11 Safety Information....................12 Roll over Warning....................14 Controls and Indicators…………………………………………………………..….…. -
Page 4: Foreword
Thank you for choosing the T SPORT NEV for your local and community transportation needs. Please protect your investment to make sure that your T SPORT NEV will provide you with years of reliable performance. Your safety is important to us, so please make sure that prior to operating the vehicle you have read the following instructions and warnings. -
Page 5: Introduction
For the latest version please visit www.acgcars.com, and click on About ACG, Current ACG Owners, and Owners Manuals. Then select the Model and Model Year of your vehicle. -
Page 6: Insurance Notice
NEV (Neighborhood Electric Vehicle) comes with a Twenty-four (24) Month Limited Warranty. The Warranty begins from the date that the T SPORT NEV is purchased from an approved Dealer or Distributor of American Custom Golf Cars, Inc. products, Card” is received by American Custom provided that the “Warranty Registration... -
Page 7: General Warnings
General Warnings 1. This “Owner’s Manual” should be read completely before attempting to drive or service the vehicle. Failure to follow the instructions in this manual could result in property damage, severe personal injury, or death. 2. When charging the vehicle, be sure that the key switch is in the “OFF” position. If the key is left in the “ON“... - Page 8 WARNING! You can be badly injured working on an electric vehicle. Take your vehicle to your ACG dealer or call ACG Customer Service at (909) 597-2885 for your service needs. Page 8 Copyright © 2011 American Custom Golf Cars, Inc.
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Page 9: Safe Ownership Of Acg Nev
15 Ampere electrical outlet that is ground-fault protected. Charging from a circuit of lesser capacity and/or using a cord from the outlet to the ACG vehicle that is not sufficient in wire gauge (AWG) could create a fire hazard. Please consult “Charging Procedures Manual” for the proper extension cord gauge which depends on its length. -
Page 10: Cautions, Warnings And Notes
• The voltage in an ACG vehicle battery pack (the battery pack is what you charge and provides the “fuel” to the ACG’s electric drive system) is 48 Volt DC and is sufficient to cause death by electric shock - electrocution. -
Page 11: Driving And Alcohol
Driving and Alcohol Your ability to drive your ACG vehicle can be seriously impaired with blood alcohol levels far below the legal minimum. If you are drinking alcohol, don’t drive. Ride with a designated non-drinking driver, call a cab, or use public transportation. -
Page 12: Safety Information
Follow all instructions carefully when dealing with batteries. • The batteries in the ACG NEV are 8 volt lead acid batteries. They are however connected in a pack configuration to produce HIGH VOLTAGE DC (48 volts). - Page 13 • Batteries contain acid, which can cause severe burns. If battery fluid comes in contact with your skin, flush the affected areas with water for at least 15 minutes and then seek medical assistance. • Internal ingested: Get medical assistance as soon as possible. •...
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Page 14: Roll Over Warning
Roll over Warning Because of the higher center of gravity and the narrower track of this vehicle, it may roll over when some other vehicles may not. Do not attempt sharp turns or abrupt maneuvers or other unsafe driving actions that can cause loss of vehicle control and possible roll over. Failure to operate this vehicle safely may result in an accident, roll over, and serious injury or death. -
Page 15: Controls And Indicators
Controls and Indicators Key Switch The “Key Switch” is mounted on the dash to the right of the steering column. It has two positions: 1. OFF position- There is no power to vehicle. ( Key is Vertical as shown in picture below 2. -
Page 16: Direction Control Switch (D-N-R)
Direction Control Switch The “Direction Control Switch” is a 3 position “rocker” switch that is located on the vehicle dash panel to the right of the vehicle center and to the right of the “ Lights Switch”. The switch is labeled “Direction”. There are three (3) distinct positions: and so indicated on label to the Right of the switch. - Page 17 CAUTION! Always bring the vehicle to a complete stop before changing the position of the “Direction Control Switch”. IMPORTANT! The vehicle “ MUST be initially in the neutral Direction Control Switch” central position when you first turn the “Key Switch” to the “ON” position;...
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Page 18: Accelerator Pedal
Accelerator Pedal The “Accelerator Pedal” is the pedal on the right, with the word “GO” molded into it. The operation of the accelerator pedal differs from that of an Automobile. When the “Key Switch” is in the “ON” position, depressing the accelerator pedal will release the parking brake. -
Page 19: Brake Pedal
Brake Pedal The “Brake Pedal” is the large pedal on the left with the word “STOP” molded into it. To slow or stop the vehicle, release the “Accelerator Pedal” and then depress the brake pedal with your foot until the NEV has come to a complete stop or the vehicle has slowed to your desired speed. -
Page 20: Light Switch
Light Switch The “Light Switch” turns the headlights and taillights on and off. The “Light Switch” is located on the Dashboard to the right of the steering column and to the right of center of the dashboard and to the left of the “Direction Control Switch”. -
Page 21: Turn Signal Lever Switch
Turn Signal Lever Switch The Turn Signals are activated by Lever Switch located on Left side of steering column below Steering Wheel. It is a 3 position switch. 1.) RIGHT - When the Lever is pushed UP ( ) – the Right Lights Flash. Clockwise 2.) OFF - When the Lever is Horizontal, the Turn Signal lights are “OFF”. -
Page 22: Display Panel
Display The T SPORT NEV LCD display has following functions: Battery State of Charge (SoC) shown on bar graph at right of the screen and as percent % at top of the bar graph (shown above as 88%) Trip Distance Traveled in miles in NN.N format (shown above as 90.6 mi.) ... -
Page 23: Turn Signal Directional Indicators
Turn Signal Directional Indicators GREEN Light on Left of the Display will flash when Left Turn Signal is activated (as shown above). GREEN Light on Right of the Display will flash when Right Turn Signal is activated ... -
Page 24: Horn Button
Horn Button The Horn Button is located to the Left of the Brake Pedal (STOP/PARK) and is operated by the Left foot if audio warning is required during vehicle operation (see above). The switch is labeled “HORN”. It is also identified by SAE/ISO “Horn” icon. It is a momentary switch;... -
Page 25: Locking Glove Boxes
Locking Glove Boxes The T SPORT NEV is equipped with two locking glove boxes on the dashboard. Both Locking Glove Boxes use the same key as the “Key Switch” as they are keyed alike. If the keys are lost, the locks for the glove boxes as well as the Main Key switch need to be changed. -
Page 26: Accessory Outlet
Accessory Outlet The accessory outlet is located on the dash at the center. This outlet will accept a standard automotive 12-volt accessory outlet and is only intended for moderately powered accessories, such as a cellular phone, Lap top computer, etc. It is not intended to operate large current items, such as cigarette lighters. -
Page 27: Cup Holders
Cup Holders The upper center dash also contains two cup holders. CAUTION! Liquids can damage electrical components and the circuit board. Handle all liquids with care. Do not spray water directly into the upper or lower dash. Page 27 Copyright © 2011 American Custom Golf Cars, Inc. -
Page 28: Safety Belts
Safety Belts Your NEV is equipped with “Safety Belts” for both driver and passengers. Research has shown that safety belts save lives. Safety belts can reduce the seriousness of injuries in a single vehicle accident. Some of the worst injuries happen when people are thrown from the vehicle. - Page 29 Proper Use of Seat Belt Enter the vehicle and sit back. Grasp the safety belt buckle and slide the buckle up the webbing as far as necessary to make the belt go around your lap and across you chest. When the safety belt is long enough to fit, insert the buckle into the latch until you hear a click.
- Page 30 SEAT BELTS AND PREGNANT WOMEN We recommend that pregnant women use seat belts throughout their pregnancy. Keeping the mother safe is the best way to keep the baby safe. Pregnant women should wear the lap part of the belt across the thighs and as snug across the hips as possible.
- Page 31 Child Restraint Everyone in your vehicle needs to be buckled up at all times - babies and children, too. Every state in the United States and all Canadian provinces require that small children ride in proper restraint systems. This is the law, and you can be prosecuted for ignoring it.
- Page 32 Infants and Child Restraints Safety experts recommend that children ride rearward-facing in the vehicle until they are at least one year old and weigh at least 20 lbs (9 kg). Two types of child restraints can be used rearward-facing: infant carriers and “convertible”...
- Page 33 Before buying any restraint system, make sure that it has a label certifying that it meets all applicable Safety Standards. ACG also recommends that you try a child restraint in the vehicle seats where you will use it before you buy it.
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Page 34: Transporting Pets
Pets should be restrained in a pet harness, or in a pet carrier that is secured by seat belt. Optional Accessories CAUTION! Use only ACG approved rear accessories. Others may cause damage to the vehicle, and will void warranty. WARNING! Any modifications or alterations to this vehicle could seriously affect its road worthiness and safety and may lead to an accident resulting in serious injury or death. -
Page 35: Tires & Wheels
4. Wear Any accelerated wear of tires may be an indicator of improper alignment or poor driving habits. If uncertain, consult your ACG service provider. NOTE: The vehicle’s tire information can be found on the “Tire Information Label”... - Page 36 The tires on your new vehicle provide a balance of many characteristics. They should be inspected regularly for wear and correct inflation pressure. ACG strongly recommends that you use tires equivalent to the originals in quality and performance when replacement is needed. Failure to use equivalent replacement tires may adversely affect the safety, handling, and ride of your vehicle.
- Page 37 WARNING! • Do not use a tire, wheel size or rating other than that specified for your vehicle. • Some combinations of unapproved tires and wheels may change suspension dimensions and performance characteristics, resulting in changes to steering, handling, and braking of your vehicle. This can cause unpredictable handling and stress to steering and suspension components.
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Page 38: Tire Changing And Jacking Points
Tire Changing & Jacking Points In the event of a flat tire, you need to observe the following precautions: Park the vehicle on a firm level surface; avoiding icy or slippery areas. Set the parking brake and block both the front and rear of the tire diagonally opposite the jacking position. -
Page 39: Brakes
Brakes T SPORT NEV has Front Disc Brakes which are self adjusting. Brake Fluid Level The Brake Fluid Reservoir is located under the Front Bench Seat, at the Front and ahead of the “Battery Charger”. The fluid level of your brake system is a very important safety component. It should be checked according to the Monthly Vehicle Maintenance Schedule, on Page 47, by removing the Brake Fluid Reservoir Cap and observing the fluid level. - Page 40 CAUTION! Brake fluid may cause damage to painted and finished surfaces. Use caution when refilling the brake fluid reservoir. CAUTION! Use only DOT 4 Brake Fluid from a sealed Container. Clean Filler Cap before removing. Page 40 Copyright © 2011 American Custom Golf Cars, Inc.
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Page 41: Pre-Operation And Daily Safety Checklist
Every T SPORT NEV is thoroughly inspected and adjusted at the factory and again re-inspected by your ACG Dealer before it arrives at your door. However, upon receiving your new T SPORT NEV you should take time to become familiar with its controls and operation. -
Page 42: Performance Inspection
Be sure the brakes function properly. When the brake pedal is depressed under moderate pressure, it should not reach to the floor of the T SPORT NEV. When properly adjusted, the vehicle should come to a straight, smooth, stop within 20 feet. -
Page 43: Driving Instructions
Driving Instructions WARNING! No person should be allowed to operate the vehicle without being instructed in the proper use and operation of the vehicle’s controls. Each first time driver should be accompanied by an experienced driver on a test drive before being allowed to operate the vehicle alone. 1. - Page 44 19. Drive slowly through turns to avoid overturning the vehicle. 20. Use brakes to reduce speeds when coasting downhill. NOTE: The T SPORT NEV is not specially equipped for handicapped persons. Page 44 Copyright © 2011 American Custom Golf Cars, Inc.
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Page 45: Starting The Vehicle
Starting the Vehicle 1. Study and understand controls. 2. Make sure everyone is seated with all parts of their body inside the vehicle. 3. Make sure everyone’s “Seat Belts” are properly fastened. 4. Make sure front wheels are turned in the desired travel direction. 5. -
Page 46: Batteries
Batteries Your T SPORT is operated as a 48-volt unit with eight (8) 6-Volt batteries. The batteries are Trojan® T-105 deep-cycle batteries, specially designed and produced for use in an electric vehicle. If the batteries need to be replaced at any time for any reason, do not use automotive batteries. -
Page 47: Battery Inspection & Maintenance
Battery Inspection & Maintenance Inspection There are many tools that may help in properly caring for and maintaining batteries. Below is a list of basic items that ACG & Trojan recommends for this task: Recommended Equipment: Wrench Post Cleaner ... -
Page 48: Cleaning
4. Tighten all wiring connections to the proper specification (see below). Make certain there is good contact with the terminals. Proper Torque Values for Connection Hardware: Flooded Side 70-90 in-lbs Wing nut 95-105 in-lbs LPT 95-105 in-lbs Stud 120-180 in-lbs LT 100-120 in-lbs VRLA Button 90 to 100 in-lbs... -
Page 49: Watering
CAUTION! Battery acid from cleaning batteries can damage vehicle, driveway or garage floor. WATERING (FLOODED BATTERIES ONLY) Flooded batteries need water. More importantly, watering must be done at the right time and in the right amount or else the battery's performance and longevity suffers. - Page 50 Step by step watering procedure: 1. Open the vent caps and look inside the fill wells. 2. Check electrolyte level; the minimum level is at the top of the plates. 3. If necessary add just enough water to cover the plates at ...
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Page 51: Charging Batteries
Charging Batteries CAUTION! Be sure that the “Key Switch” is in the “OFF” position prior to charging. 1. Your vehicle is equipped with an on board charger. To begin charging the batteries, insert a UL approved 3 prong extension cord into any 110volt outlet and plug the other end into the charging cord receptacle located below the “Forward –... -
Page 52: Battery Replacement
Contact local and/or state environmental officials regarding disposal information. You can also contact ACG Customer Service at (909) 597-2885 for information. Page 52 Copyright © 2011 American Custom Golf Cars, Inc. - Page 53 Additional Battery Service Warnings & Cautions WARNING! Always wear safety glasses or approved eye protection when servicing the vehicle. Wear a full-face shield and gloves when working with or around batteries and electrical connectors. Always use insulated tools when working with or near batteries. ...
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Page 54: Periodic Maintenance
Periodic Maintenance DAILY TASKS 1. Charge Batteries fully before first use of vehicle. 2. Check battery terminals for tight connections. 3. Visually inspect the tires for wear, damage, and proper inflation. 4. Check for proper operation of parking brake. 5. Check seat belts for proper operation. Page 54 Copyright ©... -
Page 55: Monthly Tasks
Periodic Maintenance MONTHLY TASKS 1. Check all eight (6 Volt) Flooded batteries for proper water level. Use only Distilled Water for addition. (Not necessary if vehicle is equipped with Sealed or maintenance free Gel batteries). 2. Check battery terminals for tight connections. 3. -
Page 56: Cleaning
Cleaning the Windshield Please be extremely careful when cleaning the Windshield on your T SPORT NEV as it is made from safety glass. ACG recommends using Windshield Washer Fluid to remove normal dust and dirt. A liquid household glass cleaner can also be used. - Page 57 Cleaning the Seats To clean the seats of your ACG vehicle, use water or mild liquid detergent. Rubbing seats with warm water and a clean, damp cloth will also remove dirt. Substances such as tar, asphalt, and other soils will stain if not removed quickly.
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Page 58: Transport Or Towing
Use Tie-Down points on the frame identified with an “X” as shown on page NOTE: ACG is not responsible for damage incurred or lost items due to vehicle towing. CAUTION! TOWING THE VEHICLE IS NOT RECOMMENDED. This vehicle is not designed for dolly towing. -
Page 59: Consumer Information
Consumer Information §575.6 Consumer Information Regulations; Requirements as per 49 CFR Part 575.6 Reporting Safety Defects The following statement must appear in the owner's manual or if there is no owner's manual, on a one-page document. The page on which the statement appears must be listed in the TABLE OF CONTENTS of the owner’s manual under “Reporting Safety Defects.”... -
Page 60: Specifications
Specifications Overall Length Inches ( with Back Step Overall Width 42 ½ Inches Height to top of Windshield Inches Wheelbase 65 ½ Inches Ground Clearance Inches Weight (standard vehicle no batteries) 738 lb. Weight (Curb, with Batteries) 1,180 lb. Weight (GVWR) 2,000 lb. - Page 61 Manufactured by: American Custom Golf Cars, Inc. (ACG) 15740 El Prado Rd. Chino, CA 91710 USA (909) 597-2885 (909) 597-7183 fax www.acgcars.com Copyright © 2011 American Custom Golf Cars, Inc. ACG Logo Is a registered trademark of American Custom Golf Cars, Inc.
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