1. Manuals
  2. Brands
  3. Metal Motorsports Manuals
  4. Utility Vehicle
  5. MT150
  6. Owner's manual

Metal Motorsports MT150 Owner's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

OWNER'S/OPERATOR'S
MANUAL
No one under the age of 13 should operate this Go-Kart. No one
under the age of 16 should operate this go kart without close
adult supervision.
Always wear a helmet it could save your life!
Provincial / Municipal governments have different regulations
pertaining to owning and operating an off-road vehicle, learn the
regulations in your area.
READ THIS MANUAL CAREFULLY!
Model: MT150
22511

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MT150 and is the answer not in the manual?

Questions and answers

Jeff
April 23, 2025

What year was this model made

0
1 comments:
Mr. Anderson
May 12, 2025

The Metal Motorsports MT150 model was made in 2011 or later.

This answer is automatically generated

0
HOME—A Meadows
March 10, 2025

What is name of engine manufacturer?

0
1 comments:
Mr. Anderson
May 14, 2025

The engine manufacturer for Metal Motorsports part number MT150 is Geason Enterprises, LLC dba Geason Powersports.

This answer is automatically generated

0

Summary of Contents for Metal Motorsports MT150

  • Page 1 16 should operate this go kart without close adult supervision. Always wear a helmet it could save your life! Model: MT150 Provincial / Municipal governments have different regulations pertaining to owning and operating an off-road vehicle, learn the regulations in your area.
  • Page 2 To the Owner Congratulations on your purchase of a Metal Motorsports Go Kart. This Owner’s/Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable Go Kart operation.
  • Page 3 The third part will describe HOW TO AVOID THE HAZARD. Metal Motorsports is concerned about the environment and believes in conserving and protecting all natural resources. For this reason , owners should recycle, trade in, or dispose as appropriate, batteries, oil and tires.
  • Page 4 WARNING The engine exhaust from this Go Kart contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. California proposition 65...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS METAL MOTORSPORTS WARRANTY..2 ENGINE OIL ........31 IMPORTANT SAFETY LABELS....4 CHECKING......31 LOCATION........4 CHANGING......31 LABELS.......... 5 CLEANING OIL FILTER ... 32 SAFETY ..........7 TRANSMISSION OIL......32 DESCRIPTION AND PART LOCATIONS... 8 IDLE SPEED ADJUSTMENT....33 DESCRIPTION AND PART FUNCTIONS..

  • Page 6: Metal Motorsports Warranty

    90 days from the date of purchase shown on the sales receipt. During this period of time Metal Motorsports will, at its option, either repair or replace any original Metal Motorsports part which is covered by this warranty and is proven to be defective in workmanship or material.
  • Page 7 5. Any product which has been altered or modified in a manner not consistent with the original design of the product or in a manner not approved by Metal Motorsports. 6. Tires 7. Damage or failures due to abuse, neglect, or misuse of the product.

  • Page 8: Important Safety Labels

    IMPORTANT LABELS LOCATION WARNING UNDER Operation of this go kart by children under the age of 13 increases the risk of severe injury or death. Adult supervision required for children under age 16. NEVER permit children under age 13 to operate this go kart...

  • Page 9: Labels

    WARNING LABELS WARNING THIS VEHICLE IS FOR OFF ROAD USE ONLY . DO NOT OPERATE ON PUBLIC STREETS ROADS OR HIGHWAYS WARNING DO NOT SHIFT INTO FOREWARD OR REVERSE UNLESS GO KART IS STOPPED AND AT IDLE WARNING SET PARKING BRAKE BEFORE EXITING THE GO-KART WARNING FAILURE TO FOLLOW THESE WARNINGS...
  • Page 10 WARNING Improper tire pressure or overloading WARNING can cause loss of control. Loss of control can result in severe UNDER injury or death. • Cold tire pressure: Operation of this go kart by children under the age of 13 increases the risk Front: 14 ±...

  • Page 11: Safety

    SAFETY 1. Always read and understand 10. The brush guard surrounding the driver the Owner’s/Operator’s manual and and passenger is not intended to provide warnings before starting the Go Kart for rollover protection. Before each use, make the first time sure all tubes are securely in place and bolts are tight.

  • Page 12: Description And Part Locations

    DESCRIPTIONS AND PART LOCATIONS 1. Front Wheel 2. Front Shocks 3. Hood 4. Brush Guard 5. Bimini Top 6. Fuel Tank 7. Rear Cargo Rack 8. Rear Fenders 12 11 9. Rear wheels 10. Rear Shocks 15 16 11. Seat Belts 12.

  • Page 13: Description And Part Functions

    DESCRIPTION AND PART FUNCTIONS Ignition switch (1) Ignition key (2) When the ignition switch is placed in (ON) position the engine can start when the ignition key is turned to the right. When the ignition switch is placed in the (OFF) position the engine will not start, or will turn off, if running.

  • Page 14: Fuel Valve Operation

    DESCRIPTION AND PART FUNCTIONS FUEL VALVE OPERATION Fuel Valve The fuel valve has 3 Positions: “OFF”, “ON” and “RESERVE” (OFF) position (1): Fuel will not flow to the carburetor in this position. Always turn the fuel valve to the “OFF” position when unit is not in use or is being transported.

  • Page 15: Seat Adjustment

    DESCRIPTION AND PART FUNCTIONS SEAT ADJUSTMENT WARNING Failure to have the seat locked in position could be hazardous The seat coming loose could cause the operator to loose control. Never operate the Go Kart without the seat locked in place. Seat Latch (1) The seat latch is located under the driver side seat.

  • Page 16: Fuel And Oil

    FUEL AND OIL FUEL WARNING Never use leaded gasoline in this product. It could affect the engine’s emissions and Fuel and fuel vapor are highly damage the engine. flammable and toxic. You can be Go Kart requires clean unleaded regular burned or poisoned while refueling.

  • Page 17: Break In

    BREAK - IN BREAK IN PERIOD Observe your initial and most critical maintenance service The initial 20 hours of operation is most important in the life of your Go Kart. Prop- The initial service( break in maintenance ) er operation during this break in period will is the most important service for your Go help assure maximum life of your Go Kart Kart.

  • Page 18: Pre Ride Inspection

    PRE-RIDE INSPECTION WHAT TO CHECK FOR Inspecting and checking the condition of CHECK the Go Kart before each ride is important. Steering • Smoothness Following the pre-ride check list will help • No restriction of move- insure the you do not have mechanical ment problems which could result in injury or becoming stranded.

  • Page 19: Operating The Go Kart

    OPERATING THE GO KART WARNING WARNING Carrying more than one passenger on this Operating this Go Kart in a irresponsible Go Kart could be hazardous manner which includes jumping or other Carrying more than one passenger could stunts could be hazardous. cause loss of control resulting in severe Jumping or other stunts could result in loss injury of death to the operator and/or...

  • Page 20: Helmet, Eye Protection And Protective Clothing

    OPERATING THE GO KART HELMET, EYE PROTECTION, PROTECTIVE CLOTHING Always wear a DOT certified motorcycle helmet (1). A helmet helps protect against serious head injuries in the event of an accident. A helmet is the most important safety gear item you can wear.

  • Page 21: Seat Belts

    OPERATING THE GO KART SEAT BELTS WARNING Riding in this go kart without the seat belt harness worn and attached properly for both the operator and passenger could be hazardous Operating the go kart without the seat belt harness worn by both the operator and passenger increases the chance of injury or death in the event of an accident Never operate or allow a passenger to ride...

  • Page 22: Starting The Engine

    OPERATING THE GO KART STARTING ENGINE To start the engine 1. Before starting the engine, ALWAYS REVIEW THE PRE RIDE INSPECTION PROCEDURES LISTED IN THIS MANUAL 2. Make sure parking brake lever(1) is set before attempting to start the engine. 3.

  • Page 23: Starting Off

    OPERATING THE GO KART STARTING OFF 1. Once engine has warmed up, release parking brake by moving parking brake lever (1) to the forward position 3. Let off brake pedal and gradually depress gas pedal until kart moves. 4. Drive kart slowly until you become fully familiar with the Go Karts handling characteristics.

  • Page 24: Operating On Hills

    OPERATING THE GO KART DESCENDING A HILL CLIMBING A HILL To operate the Go Kart going down a hill, 1. Stop and evaluate the hill before follow the instructions below. attempting to climb. Make sure the hill is 1. Stop and evaluate the hill before not too steep, the terrain is not loose or attempting to descend.

  • Page 25: Skidding Or Sliding

    OPERATING THE GO KART SKIDDING OR SLIDING In certain situations you may experience skidding or sliding even though the brakes are not applied. Follow the operating techniques listed below to regain control. Front wheel begins to slide or skid: To regain traction, let off the throttle, do not apply the brakes.

  • Page 26: Operating Through Water

    OPERATING THE GO KART OPERATING THROUGH WATER Operating through water can be hazard- ous, especially if it is fast moving. Make sure the water your are operating through is shallow and is not more than 10cm (4in) deep. Before crossing any water look at the terrain entering and exiting the water, the terrain should have a gradual slope with no obstacles.

  • Page 27: Operating In Cold Weather

    OPERATING THE GO KART OPERATING IN COLD WEATHER PRE RIDE INSPECTION Brake and throttle linkages: Cold weather requires additional pre-ride inspection of the Go Kart before operating. Inspect brake and throttle linkages making sure they operate freely CAUTION and correctly. Ice and snow can cause these items to freeze.

  • Page 28: Load Guidelines

    Go Kart harder to steer. dealer or call Metal Motorsports. Make sure accessories do not get in the way of any controls of the Go Kart.

  • Page 29: Maintenance

    MAINTENANCE For maintenance, your Go Kart may be maintained by an authorized metal motorsports service dealer or a repair shop of your choosing. Following the proper maintenance procedures and time table for CAUTION maintenance listed in this manual is important for the safety of the operator Failing to perform recommended and the life span of the Go Kart.

  • Page 30: Maintenance Chart

    MAINTENANCE CHART Every20 Every Every First 5 Before hours of 50 hours 100 hours ITEM hours of each ride operation or 3 or 6 operation or 1 month months months Exhaust pipe nuts and muffler bolts Air cleaner element Valve Clearance** Spark Plug Fuel Line Idle speed...

  • Page 31: Battery Installation

    BATTERY INSTALLATION AND MAINTENANCE WARNING Battery electrolyte (Sulfuric Acid) is poisonous , electrolyte can cause severe burns if contacts skin. Avoid contact with skin, eyes or clothing. If sulfuric acid is swallowed or splashed in the eyes, treat immediately. Sulfuric acid in the eyes can cause blindness.
  • Page 32 CHARGING THE BATTERY Note: Do not turn the charger on before attaching the charger clips to the battery terminals. The standard charging rate is 0.7A x 5 -10 hours. Maximum charging rate is 3A x 1hour 1. Attach the Charger to the battery WARNING terminals.

  • Page 33: Air Filter

    MAINTENANCE AIR FILTER CAUTION Clean air filter more frequently if The air cleaner element needs to be Go Kart is driven in wet, muddy or cleaned or replaced periodically (see dusty conditions. chart for cleaning/replacement intervals). The air filter element will need to be cleaned more often if Go Kart is Driving in the above conditions ridden in muddy, wet, or dusty conditions.

  • Page 34: Spark Plug

    MAINTENANCE SPARK PLUG This Go Kart comes equipped with an NGK C7HSA spark plug. To inspect the spark plug, remove the plug cap (1) then remove the spark plug (2) from the engine with the spark plug tool provided. Inspect the plug for carbon deposits and clean if necessary with a wire brush.

  • Page 35: Engine Oil

    MAINTENANCE WARNING ENGINE OIL New and used oil can be hazardous The proper amount and grade of engine oil will have a great impact on the life of the Children and pets can be harmed engine. Checking the oil daily and by swallowing new or used oil.

  • Page 36: Cleaning Oil Filter

    MAINTENANCE CLEANING OIL FILTER SCREEN 1. Remove oil drain plug (1) located on bottom left side of engine and drain oil in an appropriate container. Once oil is drained, re-install drain plug (1) Note: Always dispose of used oil at an oil reclaim facility.

  • Page 37: Idle Speed Adjustment

    MAINTENANCE IDLE SPEED ADJUSTMENT The idle speed should be set at 1800 + 100 RPMs To adjust the idle speed: 1. Locate the idle adjustment screw (1) located on the carburetor. 2. Allow the engine to warm up approximately 10 minutes 3.

  • Page 38: Fuel Hose Inspection

    MAINTENANCE FUEL HOSE INSPECTION Inspect the fuel hose (1) for any cracks or leaks and make sure all clamps are in place. Replace the fuel hose if any defects are found. BRAKES This Go Kart is equipped with front and rear hydraulic disk brakes WARNING Failing to inspect brakes before...

  • Page 39: Valve Clearance

    MAINTENANCE VALVE CLEARANCE Adjusting the valves should be done by an Proper Valve Clearance authorized service center or comparable servicing dealer. Proper valve gap will Intake: 0.002 in (0.05mm) help keep Go Kart running at peak Exhaust: 0.003 in (0.0762mm) performance.

  • Page 40: Chain

    MAINTENANCE CHAIN CHAIN LUBRICATION Lubricating the chain before each ride will CHAIN AND SPROCKET help to ensure maximum life of the chain INSPECTION and sprockets. Inspect drive chain for wear, rust, bound Instructions for cleaning and links, proper lubrication and proper chain lubrication: tension.

  • Page 41: Tires

    MAINTENANCE TIRES Inspect tires before each ride, this should include the following: 1. Inspect for cracks or leaks 2. Inspect tread depth. If tread depth is below 4mm (.16 in.) replace the tire. Minimum tread 3. Check tire pressure. Incorrect tire 4mm (.16 in.) pressure can affect the handling, operator comfort, steering, tire life and traction.

  • Page 42: Lights

    MAINTENANCE LIGHTS DAYTIME HEADLIGHTS To change headlight bulb: 1. Locate and pull back rubber protector (1) from back of headlight. 2. Unplug the 2 wires attached to bulb assembly (2) 3. Remove metal clip (3) holding bulb in headlight assembly 4.

  • Page 43: Storage

    MAINTENANCE STORAGE If the Go Kart is left unused for an extended period of time proper storage maintenance is required. 1. Wash Go Kart thoroughly, then wax plastics and painted parts with a non abrasive auto wax. Coat vinyl seat and rubber parts with a vinyl/rubber protectant.

  • Page 44: Washing The Go Kart

    MAINTENANCE WASHING THE GO KART 1. Wash mud and dirt off Go Kart with low water pressure from a hose. 2. Wash Go Kart using a mild detergent or car soap using a sponge, soft rag or brush. Do not use any cleaning materials that could scratch the Go Kart.

  • Page 45: Troubleshooting

    TROUBLESHOOTING Trouble Possible cause Solution Engine will • Fuse is burned out • Replace fuse not start - • Battery terminal is loose • Tighten terminal Starter motor • Starter motor not working • Take to a service center does not turn over Engine will •...

  • Page 46: Torque Specifications

    TORQUE SPECIFICATIONS FASTNER TORQUE TORQUE THREAD SIZE (ft.lbs.) / (in.lbs.) (nm) 5 mm bolts and nuts 39-52 in.lbs. 4.5 - 6 nm 6mm bolts and nuts 69 - 104 in. lbs. 8 - 12 nm 8mm bolts and nuts 13 - 18 ft.lbs. 18 - 25 nm 10 mm bolts and nuts 22 - 29 ft.lbs.

  • Page 47: Specifications

    SPECIFICATIONS Engine Braking Displacement 149.6cc Front Brakes Hydraulic disk Starting Electric Rear Brakes Hydraulic disk Spark Plug Type NGK C7HSA Cooling Air cooled Tires Engine Oil Capacity 1qt. (1L) Front Tire Size AT22X10-10 Engine Oil Type SAE 15W-40 Rear Tire Size AT18x7-8 Transmission oil Capacity 4oz.

  • Page 48: Electrical Schematic

    ELECTRICAL SCHEMATIC...

  • Page 49: Vehicle And Engine Number Location

    VEHICLE AND ENGINE NUMBER LOCATION The Vehicle identification number and the VIN # engine number are needed when calling for parts, service center help or when registering your Go Kart. Locate the numbers and list the numbers below for your reference. The 17 digit Vehicle Identification Number (VIN) is located on the Left rear swing arm bracket located on the frame...

  • Page 50: Emission Control System Warranty

    Geason Enterprises, LLC dba Geason Powersports Emission Control System Warranty Statement YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board, the U.S. Environmental Protection Agency, and Geason Enterprises, LLC dba Geason Powersports (hereinafter “Geason Powersports”) are pleased to explain the emission control system warranty on your 2011 Off-Road UTV.
  • Page 51 Geason Enterprises, LLC dba Geason Powersports Limited Warranty on Emission Control System YOUR WARRANTY RIGHTS AND OBLIGATIONS Geason Enterprises, LLC dba Geason Powersports (hereinafter “Geason Powersports”) warrants that each new 2011 and later Geason Powersports off-road vehicle: is designed, built and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency, and the California Air Resources Board;...
  • Page 52 Geason Enterprises, LLC dba Geason Powersports Limited Warranty on Emission Control System Powersports vehicle for any purpose. Some states do not allow the exclusion or limitation of any incidental or consequential damages, so the above limitations may not apply to you. No express emission control system warranty is given by Geason Powersports, except as specifically set forth herein.
  • Page 53 NOTES...
  • Page 54 PO BOX 336 TEMPE AZ. 85280 PHONE: Toll Free 888-748-5884 FAX: 888-678-6795 www.metalmotor.com...

This manual is also suitable for:

150kt

Table of Contents