TAIKO Service Manual Preface Thank you for purchasing JCM’s TAIKO Bill Acceptor. Please be sure to read the follow- ing and any related documents thoroughly to understand the correct operation and features of this unit. Note 1. It is forbidden to copy the contents of this manual, in whole or in part, except for the user’s personal use, without the express permission of Japan Cash Machine Co., Ltd.
Page 3
Do not pull on the power harness with undue force, as that may cause the harness to break. Operation Be sure to turn off the power to the TAIKO unit when opening the upper and lower covers. Failure to do so may result in your fingers becoming caught in the moving roller.
X4: SERIAL(ID-003)/MDB/PULSE/ccTalk 01 : ID-001 (parallel) Example: PUB-7 EUR-1020-X4 Indicates the TAIKO model Bill Acceptor with Optical/Transparency Reflection Type, Type 1 faceplate, Euro software, no optional unit, interface pin assignment (ccTalk-compatible) type board, standard operation code, and an Serial(ID-003)/ MDB/Pulse/ccTalk interface.
TAIKO Service Manual Package Contents The following items are contained within the TAIKO Package. TAIKO unit Installation Guide ID-001 I/F Harness (3280-05-100) * Bandled Item for Parallel Interface TAIKO Integration Specification Guide - This unit has been carefully packed, with special attention taken in regard to quality.
TAIKO Service Manual CE Marking Note DECLARATION CONFORMITY MANUFACTURER Name JAPAN CASH MACHINE CO., LTD. Address 3-15, 2-chome, Nishiwaki, Hirano-ku, Osaka, 547-0035 Japan Phone +81-6-6703-8405 +81-6-6704-7843 DETAILS OF PRODUCT BILL ACCEPTOR MODEL TYPES PUB-7, PUB-11 THIS PRODUCT CONFORMS TO THE ESSENTIAL REQURIEMENTS OF...
TAIKO Service Manual RoHS Compliance The TAIKO (PUB-7/PUB-11) is a RoHS Compliant products. The following six kind of hazardous substances restricted by RoHS are NOT contained in the TAIKO unit. nRestricted Hazardous Substances - Plumbum - Mercury - Cadmium - Chromium Hexavalent...
Page 9
TAIKO Service Manual 2-4. External Dimensions ..................2-11 2-4-1. When installing the Type 1/ Type 2/ Type 3 faceplate with TAIKO unit ....2-11 2-4-2. When installing the Type 5 faceplate with TAIKO unit ..........2-12 2-5. DIP Switch Setting ..................... 2-13 2-5-1.
Page 10
7-1-1. Entire Unit & Option Exploded View ................7-2 7-1-2. Entire Unit & Option Parts List ..................7-3 7-2. TAIKO (PUB-7/PUB-11) Unit ................7-4 7-2-1. TAIKO (PUB-7/PUB-11) Unit Exploded View .............. 7-4 7-2-2. TAIKO (PUB-7/PUB-11) Unit Parts List ............... 7-5 7-3. Bezal Unit ......................7-7 7-3-1.
Chapter Introduction 1-1. Main Features 1-2. Prior to Use 1-3. Component Names 1-4. System Configuration 1-5. Operation Flowchart Issue: 06/2008 4045-SME-001D...
TAIKO Service Manual 1-1. Main Features In this section, TAIKO unit’s main features are explained. Easy Installation Installation/removal of TAIKO unit is very easy in the clip-on style. Anyone can install the TAIKO unit easily. Data Scanning Frequency Data Scanning frequency can be selected with DIP Switch.
Creat the panel cut out on the door to install the TAIKO unit. See => 3-1. Installation / Operation 3. Setting Set the DIP switch depending on the connected machine or the features of TAIKO unit you want to use. See => 2-5. DIP Switch Settings 4.
TAIKO Service Manual 1-3. Component Names Bottom Rear Front Right Left A. Faceplate B. LED lamp C. Upper lid D. Lower lid E. Lower lid lock button F. Bill insertion slot G. Bill ejection slot H. Interface connector I. Maintenance connector J.
TAIKO Service Manual 1-4. System Configuration The following diagram represents the standard items can be connected to the TAIKO unit. TAIKO Unit Palm’ s Tungsten C TAIKO Harness B (EDP# 116488, Part# 3280-03-11) PC (Windows 98SE/2000/XP) TAIKO Harness A (EDP# 127527, Part# 3280-05-54)
Page 17
TAIKO Service Manual Carry Out Bill Reject Bill (Carry Out to Cashbox) Completed? Completed Retry Rejection Retry Carrying Out Completed? Completed? Output VEND Signal Completed Stop Stop LED Red Blink *1 LED Red Blink *1 Turn the pouwer OFF and clear the jammed bill. Then turn on the power again.
TAIKO Service Manual 2-1. Specifications 2-1-1. Basic Technical Specifications Length: 120 mm to 160 mm Acceptable Bankenote Width: 62 mm to 82 mm Insertion Direction *1 4-way Accepting Rate *1 95% or higher PUB-7: Optical/Transparency/Reflection Validation Method PUB-11: Optical/Transparency/Reflection/MAG Anti-Fishing Mechanism...
Page 21
Allow 100 mm above the unit to open the lid for removal of the unit from the faceplate. The cashbox must be 100 mm or more in depth from the bottom of the TAIKO unit, 200 mm or more in depth from the rear of the unit and 100 mm or more in width.
TAIKO Service Manual 2-2. Connector - When a relay board has connected to the TAIKO unit, it was fixed inside so do not remove from the TAIKO unit. 2-2-1. Interface Connector X4: ID-003 (serial)/ MDB/ Pulse/ ccTalk Specification The following diagram is the interface connector as viewed from the acceptor side or from a relay board.
TAIKO Service Manual ID-003 (serial)/ MDB Communication Pin No. Signal Name I/O *1 Function Not Connected Not Connected RXD- Data Send Line RXD+ (Active when the current is applied) T XD- Data Receive Line T XD+ (Active when the current is applied)
TAIKO Service Manual 2-2-2-1. Interface Connector Pin Assignments 01: ID-001 (parallel) Specification Signal Pin No. I/O *1 Function Name 12V DC Power Supply 12V DC Power Supply Power Supply GND Not Connected ACK signal receive line REJ signal receive line...
TAIKO Service Manual 2-4. External Dimensions 2-4-1. When installing the Type1/Type2/Type3 faceplate with TAIKO unit Unit:mm 2 to 6mm (Panel Thickness) 47.2 (Max. Banknote Width 82) Front Right Side Rear 4-M4 * The length of A differs depending on the faceplate type.
TAIKO Service Manual 2-5. DIP Switch Settings The communication method and various functions of the TAIKO unit can be set with the DIP switches on the left side of the unit. Left Side 2-5-1. Basic Settings X4: ID-003 (serial)/ MDB/ Pulse/ ccTalk Specification...
TAIKO Service Manual 2-5-2. Basic Settings 01: ID-001 (parallel) Specification For details about the Test Mode, refer to 5-3. Test Mode. The acceptance rate will be improved but operation time will be increased if a banknote is rejected. Fishing prevention will be improved but operation time will be increased.
Page 33
To perform the inhibit setting, set DIP switch Nos.1, 6 and 7 to ON and then turn on the power to the TAIKO unit. After the LED flashes white, set DIP switch No.1 to OFF to enter the setting mode. Insert the denomination of banknote that you want inhibit into the insertion slot. The setting is registered if the LED remains lit orange and the banknote is returned.
Page 34
TAIKO Service Manual LED Pattern Setting Mode The LED pattern can be changed according to your perference. Select between pattern 1 and pattern 2. The default setting is pattern 1. Define Pattern 1 t Define Pattern 2 Here on top you see two examples for DIP Switch settings.
Page 35
Set DIP switch No. 1 to 6 to ON ( Set DIP switch No. 7 and 8 to OFF) and the supply the power to the TAIKO unit. Set DIP switch No. 1 to OFF to initialize the encryption code.
Panel Thickness 2 mm to 6 mm 2. Hold in the upper lid open/close buttons on both sides of the TAIKO unit and open the upper lid in the direction of the arrow. 3. Grasp the TAIKO unit with your hand under the upper lid.
Page 38
TAIKO Service Manual 4. Press down slightly on the faceplate and raise up on the TAIKO unit. Slide the TAIKO unit up and back to detach it from the faceplate. back and up to detach it from the faceplate. 5. Remove the faceplate brackets (2) and the hexagonal nuts (2) from the faceplate, then insert the faceplate into the cutout from the front side of the door.
Page 39
TAIKO unit with your hand under the upper cover. 8. Insert the faceplate installation guide pin into the faceplate guide, and slide the TAIKO unit all the way into the guide and then push down, as indicated by the arrows.
3-2. Wiring This section describes the procedures for connecting the power harness to the TIKO unit. Follow the steps given below when connecting the power harness to the TAIKO unit. - When installing the TAIKO unit or connecting the wiring har- ness, make sure that the power harness is unplugged from the power terminal.
Page 42
When a banknote becomes jammed inside the TAIKO unit, follow the instructions below to remove the jammed banknote. - Be sure to turn off the power to the TAIKO unit when opening the upper and lower covers. Failure to do so may result in your fingers becoming caught in the moving roller.
- When TAIKO unit is connected with host machine, JCM power supply unit and the TAIKO harness A are not required. - The TAIKO harness A is only for TAIKO units with a blue JCM logo label. If the logo is black, the harness may differ. For details, please contact JCM.
TAIKO Service Manual 4-1-2. Connecting Procedure 1. Set the DIP switch Nos.1, 7 and 8. DIP switch is located on the right side of TAIKO unit. 2. Connect TAIKO unit, PC and JCM Power Supply unit (VM-30) as shown below.
TAIKO Service Manual 4-1-4. Writing Serial No. When replacing CPU board, follow the steps below and write Serial No.. Double click SerialNo.exe and then the following window will appear. 2. Click [Read Serial Number] button and then 6-digit of current serial number will be displayed in the box next to the button.
TAIKO harness A are not required. 4-2-2. Adjustment Procedure 1. Confirm the power is not supplied to the TAIKO unit and remove the TAIKO unit from the faceplate. For details about removing the faceplate, refer to the 3-1. Installing/ Removing.
Page 49
TAIKO Service Manual 4. Turn on the power to the TAIKO unit. Confirm that TAIKO’s white LED lamp is flashing. 5. Set the DIP switch No.1 OFF and confirm that TAIKO’s green LED lamp lights. 6. Insert the reference paper (KS-070) to the TAIKO unit. Then the roller start rotating and then continue to insert the reference paper all the way in.
- JCM power supply unit (Part#: VM-30, EDP#: 116125) - TAIKO harness A (Part#: 3280-05-54, EDP#: 127527) - When TAIKO unit is connected with host machine, JCM power supply unit and the TAIKO harness A are not required. 4-3-2. Installing File Converter (PdbConvEN.exe) When downloading a software from palm, the file needs to be convert into prc format.
TAIKO Service Manual 4-3-3. Converting Software Program Follow the steps below, convert the software program into prc format. 1. Double click the PdbConvEn.exe icon to start the PdbConvEn. The following window will appear. 2. Confirm the Download File tab and click the [...] button to select a file you want to convert.
When downloading a software from your palm, follow the instructions below. 1. Set the TAIKO unit’s DIP switch Nos. 1, 7 and 8 ON. 2. Connect your palm with the TAIKO unit as shown below and supply the power to the TAIKO unit.
Page 54
TAIKO Service Manual 3. Confirm the LED lamp of the master TAIKO unit is flashing withe, the LED lamp of the slave TAIKO unit is flashing green. 4. Set the DIP switch of the master TAIKO unit No. 1 OFF to start cloning.
Entrance solenoid error Exit solenoid error Fraud detected 5-2. Trouble Shooting When an error message appears or trouble is occures and the TAIKO unit does not work properly, recover the TAIKO unit following the instruction below. 5-2-1. General Troubles Symptom/Error Message...
Page 57
Chapter 2 Specifications Specifications) Rollers, belts and lenses is Clean the rollers, belts and lenses. soiled with dirt. See=> 5-4. Cleaning Adjust the TAIKO unit. See=> 4-2. Sensor needs to be adjusted. Adjustment After disassembled, the Adjust the TAIKO unit. See=>...
Motor rotates a few times 2. Replacement of CPU board and stop. Set the DIP Switch No.1 ON and DIP Switch setting is wrong. supply the power to the TAIKO unit. Perform the DIP Switch TEST. See=> 5-3-2. DIP Switch Test Details DIP Switch is broken.
Possible Causes Recovery Action Set all DIP Switches OFF and DIP switch setting is wrong. supply the power to the TAIKO unit. Connector is unplugged or is Connect all connector properly. not connected properly. Verify if the connector pin is any Connector pin is broken.
TAIKO Servic e Manual 5-3. Test Mode (Diagnostics) TAIKO has the diagnostics function. TAIKO can be specified the part of the error using the diagnostic funktion. 5-3-1. DIP Switch Setting List Test Items SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8...
5-3-5. Aging Procedure 1. Set the switch No.1, 2 and 4 ON and supply the power to the TAIKO unit. 2. Set the switch No. 1 OFF to start the test. TAIKO unit repeates the following operation. LED lamp lights => Motor rotates foward => Motor rotates reverse 3.
Test the condition of the solenoids. 1. Set the switch Nos.1, 2, 3 and 4 ON and turn ON the power to the TAIKO unit. 2. Set the switch No.1 OFF to start the test. The TAIKO unit repeates the following operation.
5-3-9. Exit Flapper Test Procedure Test the exit flapper. 1. Set the switch Nos.1, 2, 4 and 5 ON and turn ON the power to the TAIKO unit. 2. Set the switch No.1 OFF to start the test. Then the exit flapper repeates open/close operation.
Clean the acceptor parts once a month. Wipe out on the sensor with lint-free cloth or cotton bud. Remove the paper dust or foreign object completely on the rollers. - DO NOT use the organic solvent such as thinner or benzin, when wiping the TAIKO unit. Sensors/Rollers Location Sensor...
TAIKO Service Manual 5-5. Maintenance Tool List When maintenace or adjust TAIKO unit, the following parts need to be parchased. Items EDP# Part# Description This unit is to supply the power to TAIKO Power Supply Unit 116125 VM-30 unit. This harness is to connect with TAIKO unit...
TAIKO Servic e Manual 5-7. Product Support If you happen to experience any problems or errors with your TAIKO unit, or have any inquiries regarding your unit, consult with your nearest JCM contact as shown below. Please be sure to make a note of the problem points andy symptoms, or the content of your inquiry, prior to making contact.
TAIKO Service Manual Chapter Replacement Procedure 6-1. Replacement of Faceplate Guide 6-2. Replacement of CPU Board 6-3. Replacement of MAG Board (PUB-11 Only) 6-4. Replacement of Sensor Board 6-5. Replacement of Encoder Board/ Motor Unit 6-6. Replacement of Solenoid Issue:...
TAIKO Service Manual 6-1. Replacement of Faceplate Guide When replacing the Faceplate Guide, follow the instructions below. 1. Take out two (2) screws from bihind the Faceplate unit. 2. Remove a (1) Faceplate Guide from the Faceplate. 3. Insert a (1) new Faceplate Guide into the Faceplate and then tighten two (2) screws to hold the Faceplate Guide.
TAIKO Service Manual 6-2. Replacement of CPU Board When replacing the CPU Board, follow the instructions below. 1. Insert your fingernail into the gap of left or right side of the Upper Lid. Lift up the Upper Lid Cover with your fingernail and remove it.
TAIKO Service Manual 6-3. Replacement of MAG Board (PUB-11 Only) The MAG board is mounted in the PUB-11 unit. When replacing the MAG Board, follow the instructions below. 1. Take out a connector and two (2) screws from the MAG board.
When replacing the Sensor Board, follow the instructions below. 1. Take out two (2) screws from the both left and right side of the TAIKO unit. 2. Remove a Upper Lid, Side Cover L and R. Unplug two (2) connectors of the both left and right side of the transport unit.
Page 75
TAIKO Service Manual 5. Remove the Feed Roller Assy of the both side of the Center Unit. Take out three (3) washers each from the both side of the Center Unit. 6. Insert the minus driver or equivalent into the encircled area as shown below. Lift up the Center Guide A and remove it from the Center Guide B.
Page 76
TAIKO Service Manual 7. Take out a (1) screw and a (1) prism from the Center Guide A. 8. Take out two (2) screws on the Sensor Board. Slide aside the Sensor Board and re- move it from the Center Guide A.
TAIKO Service Manual 6-5. Replacement of Encoder Board/Motor Unit When replacing the Encoder Board and Motor Unit, follow the instructions below. 1. Take out a (1) screw from the Center Guide B (Refer replacement procedure 6. of 6-4. Replacement of Sensor Board. Remove the motor Unit.
TAIKO Service Manual 6-6. Replacement of Solenoid When replacing the Entrance and Exit Solenoid, follow the instructions below. 1. Take out two (2) screws from the Lower Guide and then remove the Guide Assy. 2. Put the Lower Guide upside down and open the Lower lid pressing the Lower Lid Open/Close Button.
TAIKO Service Manual Chapter Exploded View/ Parts List 7-1. Entire Unit & Option 7-2. TAIKO (PUB-7/PUB-11) Unit 7-3. Bezel Unit Issue: 05/2008 4045-SME-007H...
Page 82
TAIKO Service Manual 7-1-2. Enter Unit & Option Parts List N o. ED P N o. P art N o. D escrip t ion R emark P U B -7 U nit P U B -11 U nit 121872 P U B -7 F acep lat e for EU R (68mm)
TAIKO Service Manual 7-3-2. Bezel Unit Parts List EDP No. Part No. Description Qty. Remarks 110884 4045RE0135A Faceplate PUB-7 Faceplate Guide for EUR 110897 4045RE0136B Type 1 (68mm) PUB-7 Faceplate Guide for 118069 4045RE0158B Type 2 GBR/SCO (76mm) 121519 4045RE0161B...