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Spartan Tool 740 Water Jet Owner's Manual

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SP ART
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Record the VIN Number of your
Model 740
and give the number to the factory
when ordering parts.
Serial Number ..............................................
74016000 (Rev. -) 8-18-11
ART
ART
ART AN
ART
740 Water Jet
Owner's Manual
Spartan Tool L.L.C.
800.435.3866
www.spartantool.com
AN
AN
AN
AN
© 2011 Spartan Tool LLC

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Summary of Contents for Spartan Tool 740 Water Jet

  • Page 1 740 Water Jet Owner’s Manual Record the VIN Number of your Model 740 and give the number to the factory when ordering parts. Serial Number ..........Spartan Tool L.L.C. 800.435.3866 www.spartantool.com 74016000 (Rev. -) 8-18-11 © 2011 Spartan Tool LLC...

  • Page 2: Warning

    Warning — Read the safety and operating instructions before using any Spartan Tool product. Drain and sewer cleaning can be dangerous if proper procedures are not followed and appropriate safety gear is not utilized. Read the engine owner’s manual for instruction and safety precautions on engine operation.

  • Page 3: Table Of Contents

    Table of Contents ..........3 Wiring Diagrams ........31-33 OPERATING SECTION Final Assembly - 74000000 ....... 34-42 Model 740 Water Jet Specifications ....4 Pump Assembly - 74015000 ......43 Portable Reel Assembly - 72727700 ..44-45 Model 740 Water Jet Features ......5 Jet Applications Areas ........

  • Page 4: Model 740 Water Jet Specifications

    Model 740 Water Jet Specifications General Pipe Sizes Up to 12” in Diameter — Max Water Delivery 12 GPM — Max Pressure Delivery 4000 PSI — Trailer Gross Trailer Weight (GTW) 2651 lbs. — Trailer Weight (Empty) 1320 lbs. —...

  • Page 5: Model 740 Water Jet Features

    Model 740 Water Jet Features Features — Equipped with 3/8” x 300’ high pressure jetting hose — Open and Closed nozzles for 3/8 inch hose — Easily accessible pump inlet filter assembly — Axles are torsion design with fully independent wheel suspension —...

  • Page 6: Jet Applications Areas

    Jet Applications Areas There are a wide variety of uses for the Spartan Model 740 Water Jet. Here are just a few: — Apartments/Hotels Mains and garage drains, remove all grease and debris from main lines under the buildings. — Factories Food processing plants and foundries have frequent drain and sewer blockages.

  • Page 7: Uncrating And Prep

    Uncrating and Prep If you received your machine crated, position crate so that your truck can be backed up to “front” side. Now remove end of crate marked “front”. Remove hitch assembly from under machine. Connect and tape wire plugs and attach hitch to frame with bowmalloy bolts provided. These bolts must be torqued to 74 ft.-lbs.

  • Page 8: Towing Instructions

    Towing Instructions Before hitching and towing on public roads, check that the tow vehicle uses a 2” ball on a hitch rated class II minimum, make sure keeper engages ball to secure hitch. Adjust if necessary. Because of the inherent water tank sloshing when towing, pull your jet empty at all times. The following 2 rules may limit your vehicles towing capacity and the tank fill level when towed.

  • Page 9: Pump And Pressure System

    Pump and Pressure System The pump and relief valve are the heart of your jet. They have been specially designed for use with water temperatures up to 140°F for pipe jetting, but can provide useful water flow for many other cleaning jobs using the optional wash down gun and special attachments.

  • Page 10: High Pressure Water Jetting

    High Pressure Water Jetting High pressure water jetting is the utilization of high pressure water combined with sufficient water flow to remove debris in drain/sewer pipes. High pressure water alone cannot do the job. You need proper flow to wash the debris downsstream where it can be collected and removed.

  • Page 11: Water Tank Filling

    Water Tank Filling Fill the water tank from a clean water source. Always flush rust out of hydrants before connecting fill hose to top fill valve. Your water supply hose may remain connected for further filling by controlling water flow at fill valve. Important Note: (If the next 4 items are not followed, cavitation of the pump could occur and reduce operating efficiency and severely damage the pump.) —...
  • Page 12 Operator Controls (cont.) Oil Filter Throttle Choke Ignition Switch Low Oil Pressure warning light Water Supply Valve Inlet Water Filter Drain Valve Page 12...

  • Page 13: Low Water Switch Location

    Low Water Switch Location Low Water Switch Engine Operating Procedure Start Up — Check water tank level. This water jet is equipped with a Low Water Shut-Off switch that will prevent the engine from starting at low water levels. — Check fuel level. Note: Also Check engine and pump oil levels per manufacturer specifications (attached).

  • Page 14: Setting Up For Operation

    Setting up for Operation Always locate the jet in the driest and safest place possible. Avoid high traffic areas and use flashers and safety cones. Position the jet so that hose can be pulled directly off of the reel for use. Remember that jetting is most effective when you jet against the water flow.

  • Page 15: Power Rewind Operating Instructions

    Power Rewind Operating Instructions To Rewind Hose on Reel — Release reel lock. — Move rewind engagement handle to “engage” position. — Turn power switch “on”. — Use panel mounted push button or air foot switch to energize rewind motor. Note: Turn power switch “OFF”...

  • Page 16: Fuel And Oil Recomendations

    Fuel and Oil Recomendations Page 16...

  • Page 17: Lubrication & Maintenance

    Lubrication & Maintenance Engine Page 17...

  • Page 18: General Maintenance

    Lubrication & Maintenance (cont.) General Maintenance • Check entire unit daily for water, fuel, and oil leaks. • Inspect machine daily for loose or lost nuts, bolts, etc. a. Clean inlet filter daily. b. Check battery electrolyte level every week or 10 hours. Fill with distilled water if needed.
  • Page 19 Lubrication & Maintenance (cont.) Pump Pump Oil Fill Change pump oil after first 50 hours of operation, then at regular intervals of 500 hours or less depending on operating conditions. Use SAE 90 Gear Oil. High Pressure Reel Assembly Oil rewind final drive chain every Oil rewind drive...

  • Page 20: Air Cleaner

    Air Cleaner Page 20...

  • Page 21: Air Cleaner

    Air Cleaner (continued) Page 21...

  • Page 22: Operating Instructions

    Operating Instructions Operation: Release the reel lock and disengage rewind engagement handle so reel can free spin. Select and install nozzle, hose guards(s) and roller guides. Always insert sewer hose several feet into pipe opening before actuating hose reel valve. Never stand in front of pipe opening when nozzle is near pipe opening.

  • Page 23: Pipe Jetting Procedure

    Operating Instructions (cont.) Operating Hints: The following techniques can be tried if the going gets slow. — Grab the hose into an “S” shape and twist the hose to help it get around corners and off of pipe edges. (See Fig. 7 page 24.) —...

  • Page 24: When Obstruction Are Encountered

    When Obstruction Are Encountered Fig. 7 Fig. 8 When obstruction or corners are encountered it may be necessary to manually rotate the — hose (See Fig. 7) to enable feed through that area. The rotation will cause the jetting nozzle to jump over or around those areas.

  • Page 25: Wash Down Kit - 73817300

    Wash Down Kit - 73817300 (Optional) Note: To use wash-down gun do the following: 1 Turn reel supply valve “off” (down). 2 Connect wash-down gun hose to end of 250 ft hose. 3 Start unit and operate wash-down gun with reel supply valve “on” (up). The wash down gun is used to control the spray lance and the 1/4”...

  • Page 26: Venturi Pump - 77763700 (Optional)

    Venturi Pump Attachment- 77763700 (Optional) How the Venturi Effect works. The venturi effect uses the venturi pumping attachment and your Spartan Jetter to create Jetter HP In. a vacuum effect to drain standing water. In Fig. 9, the black circles represent water Discharge from the jetter and the white circles represent the water to be pumped.

  • Page 27: Pump System Malfunction Chart

    740 Pump System Malfunction Chart Use SAE 90 Gear Oil Page 27...

  • Page 28: Engine Troubleshooting

    Engine Troubleshooting When troubles occur, be sure to check the simple causes which, at first, may seem too obvious to be considered. For example, a starting problem could be caused by an empty fuel tank. Engine Will Not Crank Engine Cranks But Will Not Start 1.

  • Page 29: General Troubleshooting

    General Troubleshooting Symptom Possible Causes Corrective Action Engine will not Run No Fuel Fill Fuel Tank Confirm electric fuel pump is working Low water level Fill water tank Check low water switch Battery is discharged charge or jump battery Low pressure or flow Clogged inlet filter Clean inlet filter element Jetter nozzle is worn...

  • Page 30: How To Use Parts & Accessories Section

    How To Use Parts & Accessories Section Spartan Tool will supply all parts or accessories you require as quickly as possible. In order to do so, we must have information from you, including machine serial number and part numbers. Please record the VIN number of your machine in the space provided below: Spartan Model 740 VIN No.

  • Page 31: Electrical Components

    Electrical Components Part Number Description 44036500 Receptacle: Vehicle - (mounts on vehicle) 44055000 Plug: Trailer Lights - (inserted into above receptacle) 77731600 Connector Plug Set Other wiring supplies are easily obtained at local parts stores and therefore, are not listed. Wiring Diagram Trailer Lights Page 31...

  • Page 32: Wiring Diagram

    Wiring Diagram Kohler Engine wires Page 32...
  • Page 33 Wiring Diagram 740 Jetter Page 33...

  • Page 34: Final Assembly - 74000000

    740 Final Assembly - 74000000 Page 34...
  • Page 35 740 Final Assembly (cont.) Page 35...
  • Page 36 740 Final Assembly (cont.) Page 36...
  • Page 37 740 Final Assembly (cont.) DETAIL B Page 37...
  • Page 38 740 Final Assembly (cont.) DETAIL C SCALE 1 / 6 Page 38...
  • Page 39 740 Final Assembly (cont.) Page 39...
  • Page 40 740 Final Assembly (cont.) Item # Qty Part # Description 00113901 SCREW, HX HD 1/4-20 X 1 ZN 00162400 WASHER, FLAT,3/16 USS 00165400 WASHER, LOCK SPLIT 1/4 02825100 WASHER, FLAT, 1/4 03312001 NUT, HEX KEP 8-32 04652700 CLAMP, STEPLESS EAR 1/2 44225800 AIR BULB AND HOSE ASSEMBLY 44250100 NOZZLE, REVOLVING 521400-41 U-BOLT 1 X 1-3/4-1/4-20 ZINC...
  • Page 41 740 Final Assembly (cont.) Item # Qty Part # Description 74012000 FRAME, 740 TRAILER 74012100 WELDMENT, PORTABLE REEL SUPPORT 74012200 WELDMENT, REEL SUPPORT REAR 74012300 WELDMENT, PORTABLE REEL LATCH 74012400 WELDMENT, GAS TANK TRAY 74012500 STRAP, 12 GAL GAS TANK 74012600 WELDMENT, VALVE SUPPORT 74013000 ASSY, HYDRANT FILL 74014000 ASSY, WATER TANK 740...
  • Page 42 740 Final Assembly (cont.) Item # Qty Part # Description 77736900 CLAMP, HOSE 1-9/16 77739800 DECAL, CAUTION (READ MANUAL) 77739900 DECAL, WARNING (INSERT HOSE) 77749400 TUBING, HEAT SHRINK 77755000 WASHER, ROBO 3/8 77766300 DECAL, DANGER "NO SMOKING" 77773904 FOOT PEDAL KIT 727 77785200 MOUNT, MOTOR 77785900 HOSE, PUSH LOK 3/4 79811500 VALVE, BALL 1-1/4 MPT POLYP...

  • Page 43: Pump Assembly - 74015000

    740 Pump Assembly 74015000 Part # Description Item 77724300 ELBOW, 90 DEG STREET 1/4 STEEL 79802500 PUMP, GIANT MODEL LP301A 79803700 UNLOADER, GIANT MODEL 22973C 79803800 VALVE, DUMP GIANT MODEL 22568 79812300 BUSHING, REDUCER 1" MBSPP X 3/4" NPTF 79812400 ELBOW, 90 MALE 3/4 STEEL 79812500 BARB, HOSE ELBOW 90 3/4 MPT X 3/4P 79816200 ELBOW, 90 DEG STREET 3/4 STEEL 79821500 ADAPTER, 3/4"...

  • Page 44: Portable Reel Assembly 72727700

    Portable Reel Assembly 72727700 APPLY TO UNDERSIDE Page 44...

  • Page 45: Portable Reel Assembly - 72727700

    Portable Reel Assembly 72727700 Part # Description Item 01950800 NUT,1/4-20 HEX KEP 03366300 WASHER, FLAT 3/8 SAE 522132-00 NUT, NYLON LOCKING 3/8-16 5PP20200 BUMPER, FRAME 1" DIA X 3/4" HIGH 71108100 DECAL, SPARTAN LABEL 711 72702000 COUPLER, 3/8 QUICK MALE 72706400 DECAL, UNTRAINED PERSONNEL 72707800 DECAL, WARNING HP WATER JET 72709400 VALVE, BALL 3/8"...

  • Page 46: Reel Assembly - 75805500

    Assy, Reel High Pressure 758 75805500 Page 46...
  • Page 47 Assy, Reel High Pressure 740 75805500 Part # Description Item Qty Part # Description Item Qty 75807200 Knob, Rewind Engagement 00115300 Screw Cap Hex Hd 5/16-18 x 1-1/4 75807900 Cover, Top 00162400 Washer, Flat 3/16 75809200 Spring, Handle Engagement 00162700 Washer, Flat 3/8 75809400 Assembly, Shaft Rewind 00165800 Washer Lock Split 3/8 75810200 Pin, Spring 3/16 x 1...

  • Page 48: Chain Guard Assembly - 75812300

    Assembly, Chain Guard 75812300 Part # Description Item 75807100 Guard, Modified Chain 75812200 Plate, Chain Guard 44039500 Rivet, Pop 1/8 Dia. Assy, High Pressure Pipe 73807300 ITEM QTY PART # DESCRIPTION 73809000 PIPE, HIGH PRESSURE 22" 73825200 HOSE, 75" LG 72714600 ELBOW , 90 DEG FEMALE 1/2 STEEL Page 48...

  • Page 49: Shaft Rewind Assembly - 75809400

    Assembly, Shaft Rewind 75809400 ITEM # QTY PART # DESCRIPTION 75801200 SHAFT, REWIND 75801700 BUSHING, SHAFT ENGAGEMENT 75806800 SPROCKET #H3525 25 TEETH 75807600 BLOCK, PILLOW 3/4 75807700 BLOCK, PILLOW 5/8 75808800 ASSEMBLY, SPROCKET 5/8 75809100 BUSHING, BRASS 5/6" ID X 1" OD 75809300 SPRING, REWIND 75811800 PIN, SPRING 1/4"...

  • Page 50: Power Pak - 74011000

    740 Power Pak - 74011000 ENGINE NOT SHOWN Item # Qty Part # Description 00113700 SCREW,HX HD CAP 1/4-20 X 3/4 00117000 SCREW, HEX HD 3/8-16 X 2 10 00162700 WASHER, FLAT 3/8" 00165400 WASHER, LOCK SPLIT 1/4 00165800 WASHER, LOCK SPLIT 3/8 00778000 NUT, HEX 1/2-13 16 02825100 WASHER, FLAT, 1/4 04037900 NUT, HVY S/F 1/4-20...

  • Page 51: Power Pak - 74011000

    740 Power Pak - 74011000 VIEW WITH UPPER BELT GUARD REMOVED Item # Qty Part # Description 74011200 SPROCKET, DRIVER 74011210 BUSHING, DRIVE P2 1-1/8 74011300 SPROCKET, DRIVEN 74011310 BUSHING, QD-SK 35MM BORE W/ 10MM KEYWAY 74011400 BELT, DRIVE 74011700 WELDMENT, PUMP MOUNTING 74011800 WELDMENT, POWER PACK SUPPORT 74012800 WELDMENT, LOWER BELT GUARD 74012900 WELDMENT, BELT GUARD...

  • Page 52: Control Panel - 75808300

    740 Control Panel - 75808300 Item # Qty Part # Description 75806200 Plate, Rewind Control 75815500 Circuit Breaker 40 Amp 75815600 Push Button 44002600 Pressure Switch 1 532000-01 Switch, On-Off 44110500 Rubber Boot 75809700 Wire Assy, Solenoid / Breaker 75809800 Wire Assy, Breaker / Toggle 75809900 Wire Assy, Toggle Switch 75810000 Wire Assy, Solenoid / Breaker 73817800 Decal, "ON"...

  • Page 53: Hitch Tube Assembly - 73806800

    Hitch Tube Assembly - 73806800 Page 53...
  • Page 54 Hitch Tube Assembly (cont.) Item Part No Description 73808700 Weldment, Hitch Tube 73852800 Assy., Jack 79960000 Chain, Safety 10.5' 77731500 Wire, Trailer Primary Jacketed 77731600 Connector, Plug Set 77764200 Grip, Cord 44036500 Trailer Connector, Vehicle End 44055000 Trailer Connector, Trailer End 73826900 Washer, 1/2"...

  • Page 55: Water Tank Assembly - 74014000

    740 Water Tank Assembly - 74014000 ARROW ON HEX NEEDS TO BE POINTING TOWARDS TOP OF WATER TANK (PERPENDICULAR TO BOTTOM OF WATER TANK) Part # Description Item Qty 73801800 Water Tank w/ holes 73827600 Bushing, Reducer 1 1/4 x 1/2 75823200 Switch, Liquid Level (Compac) 73827800 Bulkhead Fitting 79812000 Barb, Hose 1 1/4...

  • Page 56: Axle 73804300

    Axle 73804300 ITEM QTY PART # DESCRIPTION 75800700 PLUG, EZ LUBE 73819400 PROTECTOR, BEARING 73819500 BRA, BEARING PROTECTOR Assy, Tire & Wheel 73803700 ITEM QTY PART # DESCRIPTION 73803500 TIRE, 13" RADIAL-REPAIR PART 73803600 W HEEL, 13 X 4-1/2- REPAIR PART Page 56...

  • Page 57: Pump Parts List-79802500

    Pump Parts List 79802500 Part # Description Item Qty Part # Description Item Qty 1 79832000 CRANKCASE 31A 3 79835300 OIL SEAL 1 79832100 OIL FILLER PLUG ASSY 3 79835400 RETAINER, OIL SEAL 1 79832200 CRANKCASE COVER 32A 3 79835500 O-RING 1 79832300 O-RING, CRANKCASE COVER 3 79835600 SEAL 1 79832400 OIL SIGHT GLASS w/GASKET...

  • Page 58: Pump Exploded View-79802500

    Pump - Exploded View 79802500 Valve Kit Plunger Packing Kit 79838600 79838500 Item Qty Part Number Description Item Qty Part Number Description 3 79835800 Leakage Seal 79837300 Valve Seat 3 79836000 O-Ring, Seal Case 79837400 Valve Plate 38A 3 79836100 Support Ring 79837500 Valve Spring...

  • Page 59: Unloader - 79803700

    Unloader Giant 22973C 79803700 Page 59...
  • Page 60 Unloader Giant 22973C 79803700 Item Qty Part Number Description 79803701 VALVE BODY (GIANT 12232) 79803702 GUIDE PLUG (GIANT 12240) 79803703 O-RING (GIANT 12057) 79803704 GUIDE RING (GIANT 12241) 79803705 PISTON RING (GIANT 12242) 79803706 O-RING, VALVE STEM (GIANT 12204) 79803707 BACKUP RING, VALVE STEM (GIANT 12205) 79803708 BALL (GIANT 12207)

  • Page 61: Frame Weldment - 74012000

    Weldment, Frame 74012000 PART ITEM NUMBER DESCRIPTION 73806000 Weldment, Door (L.H.) 73806100 Weldment, Door (R.H.) Page 61...

  • Page 62: Hand Crank Assembly - 79827300

    Assy, Hand Crank 79827300 Item Qty Part Number Description 79827400 Weldment, Hand Crank 79827800 Plastic Handle w/Bolt & Nut 77763500 Decal, Crank Assembly, 3/8” Anti-Turn Around 75866500 Item Qty Part Number Description 75866510 Nipple, 3/8" x 9" Long 73818400 Coupler, Female 3/8 Hose Page 62...

  • Page 63: Air Bulb & Hose Assy - 44225800

    Air Bulb & Hose Assemby 44225800 PART ITEM NUMBER DESCRIPTION 04576900 Pressure Transmitter 04577100 Air Hose, 8' 04652700 Hose Clamp 740 Decal Package - 74017000 Item # Qty Part # Description 72706400 Decal, Untrained Personnel 77763500 Decal, Crank 77740300 Decal, Clamp 77749500 Decal, Hitch Coupler 77766300 Label, Danger "No Smoking"...

  • Page 64: Wash Down Package - 73817300

    Wash Down Accessory Package 73817300 (Optional) Part # Description Item 73816500 ADAPTER, SW IVEL 3/8 M X 3/8 F 77719500 HOSE, 1/4" X 75' 77721400 COUPLER, QUICK GUN MALE 77799800 HANDGUN LANCE VNOZZLE ASSEMBLY 77815800 NOZZLE, 1/4" DOMED (6) HandGun Lance Assembly 77799800 (Optional) Part # Description...

  • Page 65: Accessories

    740 Optional Accessories P a rt # D e sc ri p ti o n 7 5 8 0 0 9 0 0 N o z z le , O p e n 7 5 8 0 0 8 0 0 N o z z le , C lo s e d 7 7 7 2 4 0 0 0 R e d u c e r 1 / 2 x 3 / 8...

  • Page 66: Tire Safety Information

    Tire Safety Information This portion of the User’s Manual contains tire safety information as required by 49 CFR 575.6. The National Traffic Safety Administration (NHTSA) has published a brochure (DOT HS 809 361) that discusses all aspects of Tire Safety, as required by CFR 575.6. It can be obtained and downloaded from NHTSA, free of charge, from the following web site: http://www.nhtsa.dot.gov/cars/rules/TireSafety/ridesonit/tires_index.html Tire Safety Terminology Glossary...
  • Page 67 If they appear even with the outside of the tread, the tire should be replaced. Replacement tires should be the same size as the original tires. To prevent error and maintain safety, it is recommended that all replacement parts be purchased through Spartan Tool LLC. Page 67...
  • Page 68 Tire Safety Information Tire Balance and Wheel Alignment Tires must be properly balanced to avoid vibrations and shaking of the trailer. A wheel alignment adjusts the angles of the wheels to position them correctly relative to the trailer’s frame. Such adjustments can maximize the life of the tires, but should be performed by a qualified technician.

  • Page 69: Safety Information

    If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Spartan Tool LLC. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

  • Page 70: Warranty

    Spartan Tool will direct where to take or send the equipment for service. If the defect is covered by the warranty, Spartan Tool will repair or replace, at its option, the defective equipment, without charge for labor or materials. (Freight and insurance are the purchaser’s responsibility.)

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