Summary of Contents for Alcoa SFBTT20-IT SFBTT20-IT
- Page 1 NSTRUCTION ANUAL ® BOBTAIL NSTALLATION YSTEM SFBTT20-IT SFBTT20-IT 12-05-2013 HK1121...
- Page 2 SFBTT20-IT BOBTAIL® Hydraulic Tool Alcoa Fastening Systems (HK1121)
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Page 3: Table Of Contents
SFBTT20-IT BOBTAIL® Hydraulic Tool Alcoa Fastening Systems (HK1121) ONTENTS ONTENTS ..........4 AFETY . -
Page 4: Safety
SFBTT20-IT BOBTAIL® Hydraulic Tool Alcoa Fastening Systems (HK1121) AFETY NSTRUCTIONS AFETY NSTRUCTIONS GLOSSARY OF TERMS AND SYMBOLS: III. OPERATING HAZARDS: 1. Use of tool can expose the operator’s hands to hazards including: crushing, Product complies with requirements set forth by the rele- impacts, cuts, abrasions and heat. -
Page 5: Principle Of Operation
SFBTT20-IT BOBTAIL® Hydraulic Tool Alcoa Fastening Systems (HK1121) RINCIPLE PERATION RINCIPLE PERATION The operator pushes the Tool's Nose over the end of The Piston moves back to start the swaging process. the fastener until the Tool's Puller bottoms on the fas- After the fastener is fully swaged, the operator must tener. -
Page 6: Reparation For Use
SFBTT20-IT BOBTAIL® Hydraulic Tool Alcoa Fastening Systems (HK1121) REPARATION REPARATION WARNINGS: Read full manual before using tool. CAUTION: Hose couplers must be completely A half-hour training session with qualified screwed together to insure that ball checks personnel is recommended before using in both nipple and body are completely open. -
Page 7: Tool To Powerig Set - Up
SFBTT20-IT BOBTAIL® Hydraulic Tool Alcoa Fastening Systems (HK1121) OWERIG ETUP OWERIG ETUP pressure) and Relief Valve (RETURN pressure). WARNING: To prevent tripping hazard, sus- pend tools and route hoses off of floors. 5. Connect Cord Assy from the Controller to the Powerig labeled TOOL 1. - Page 8 SFBTT20-IT BOBTAIL® Hydraulic Tool Alcoa Fastening Systems (HK1121) ETUP ( ETUP CONTINUED 11. Set Pull and Return pressures on Powerig Test using Huck Gage P/N: T-124833CE and Load Fastener Table 1. Cell 12. Using a load cell (see PHOTO-A) or a skid- more, and a test fastener in the tool, energize the Powerig using a trigger switch.
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Page 9: Controller
SFBTT20-IT BOBTAIL® Hydraulic Tool Alcoa Fastening Systems (HK1121) 128441-3 C 128441-3 C ONTROLLER ONTROLLER HIPPED Arrow Buttons Controller Pressure: Digital Command 4200 psi. Display Buttons Hold Timer: ESC - MENU - ENT 500 (.50 seconds). UL & Serial No. Sticker... -
Page 10: Perating Nstructions
SFBTT20-IT BOBTAIL® Hydraulic Tool Alcoa Fastening Systems (HK1121) PERATING NSTRUCTIONS PERATING NSTRUCTIONS 1. Push the tool’s nose over the end of the fastener until it WARNING: To avoid pinch point, never place hand bottoms out. between nose assembly and work piece. -
Page 11: Maintenance
SFBTT20-IT BOBTAIL® Hydraulic Tool Alcoa Fastening Systems (HK1121) AINTENANCE AINTENANCE CAUTIONS: REVENTIVE AINTENANCE - Consult MSDS before servicing tool. System Inspection - Keep dirt and other material out of Operating efficiency of the tool is directly related to the hydraulic system. -
Page 12: Tool Assembly Parts List
SFBTT20-IT BOBTAIL® Hydraulic Tool Alcoa Fastening Systems (HK1121) SSEMBLY ARTS IST (Figures 5 and 6) SSEMBLY ARTS SFBTT20-IT Item Description Qty. Handle Assembly 129201 Trigger Switch Assy 120361 Trigger Switch 128743 O-Ring 500779 Handle 129017 Button Head Screw 502489 Clamp Guide... - Page 13 SFBTT20-IT BOBTAIL® Hydraulic Tool Alcoa Fastening Systems (HK1121) Figure 5...
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Page 14: Switch Housing Assembly Drawing
SFBTT20-IT BOBTAIL® Hydraulic Tool Alcoa Fastening Systems (HK1121) Figure 6... -
Page 15: Wiring
SFBTT20-IT BOBTAIL® Hydraulic Tool Alcoa Fastening Systems (HK1121) 129202 129202 IRING IAGRAM IRING IAGRAM Figure 7... -
Page 16: Ydraulic Ouplings
SFBTT20-IT BOBTAIL® Hydraulic Tool Alcoa Fastening Systems (HK1121) YDRAULIC OUPLINGS YDRAULIC OUPLINGS PTIONAL QUIPMENT PTIONAL QUIPMENT To maintain CE conformity, only CE compatible equipment should be used with these tools. Installation tools and nose assemblies are the only CE components unless otherwise noted. Controls and other hardware shown in the manual are for domestic use only. - Page 17 SFBTT20-IT BOBTAIL® Hydraulic Tool Alcoa Fastening Systems (HK1121) IMITED ARRANTIES IMITED ARRANTIES MANUFACTURED BY THIRD PARTIES. HUCK OOLING ARRANTY EXPRESSLY DISCLAIMS ANY WARRANTY Huck warrants that tooling and other items (excluding EXPRESSED OR IMPLIED, AS TO THE CONDI- fasteners, and hereinafter referred as "other items")
- Page 18 One Great Connection A Global Organization Industrial and Aerospace centers, where they Alcoa Fastening Systems (AFS) maintains provide a ready source of AFS fasteners, company offices throughout the United States installation tools, tool parts, and application and Canada, with subsidiary offices in many assistance.
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