1. Manuals
  2. Brands
  3. TE Manuals
  4. Inverter
  5. Energy 2510B
  6. User's operating instruction and installation manual

TE Energy 2510B User's Operating Instruction And Installation Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
GB
GENERATORS
ENERGY 2510B
USER'S OPERATING INSTRUCTION
AND INSTALLATION MANUAL
GB
INDEX
v. 001 – February 2011
Vers. 022
Energy 2510 B
1

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Energy 2510B and is the answer not in the manual?

Questions and answers

Summary of Contents for TE Energy 2510B

  • Page 1 GENERATORS ENERGY 2510B USER'S OPERATING INSTRUCTION AND INSTALLATION MANUAL INDEX v. 001 – February 2011 Vers. 022 Energy 2510 B...

  • Page 2: Table Of Contents

    INDEX 1 FOREWORD ............................. 5 1.1 Purpose and scope of this manual ..................... 5 1.2 Symbols and Definitions ......................5 1.3 General Information ........................5 2 GENERATING SET IDENTIFICATION DATA ................... 6 2.1 Components (Fig. 1) ........................6 2.2 Identification plate (Fig. 2) ......................6 2.3 Overall dimensions ........................
  • Page 3 7.4 Maintenance operations to be carried out by qualified personnel..........22 7.4.1 Engine oil replacement ...................... 22 7.4.2 Air filter maintenance ......................22 7.4.3 Spark plug maintenance ....................23 7.4.4 Voltage adjustment ......................23 8 ROUTINE MAINTENANCE SCHEDULE ..................24 9 PROLONGED INACTIVITY ......................
  • Page 4 Via E. Majorana , 49 48022 Lugo (RA) ITALY "CE" COMPLIANCE STATEMENT Under Machine Directive 89/392/ EEC, attachment II A We hereby represent that the generating set - the data concerning which are specified below - has been designed and built to correspond to the essential safety and health requirements laid down by the European Directive on Machine Safety.

  • Page 5: Foreword

    1 FOREWORD 1.2 Symbols and Definitions Refer carefully this "Graphic safety symbols” have been employed in manual before performing any operation on this booklet to identify different levels of danger the power generator set. or important information. 1.1 Purpose and scope of this manual This means that you must This manual has been drawn up by the pay attention to avoid serious consequences...

  • Page 6: Generating Set Identification Data

    Frequency GENERATING SET IDENTIFICATION Maximum electric power DATA Maximum current Rated voltage 230V AC 2.1 Components (Fig. 1) Current delivered at 12V/DC Weight Sound-proofing casing Bar code Supporting brackets Access door Access door closure Technical features sticker Anti-vibration support Anchoring bracket Electronic control panel Gas pipe and cable outlet block 10 Sliding surface locking screw...

  • Page 7: Technical Specifications

    2.4 Technical specifications ENERGY ENGINE 2510 B Type Single cylinder, 4 stroke petrol, overhead valves, air cooling Yamaha MZ 175 Engine Displacement 66 x 50 Bore x Stroke 1.2 l/h Max Fuel Consumption Lead-free petrol Fuel supply Electronic Ignition system BPR4ES Spark plug Oil sump capacity...

  • Page 8: Handling

    The ENERGY 2510 B generating sets are provided with anchoring brackets with extra 3.3 Handling vibration dampers (Fig. 4, Ref. 1) and a fuel filter generating sets, complete with their to be fitted along the generator feeding pipe. The packaging, can be handled using common lifting brackets allow for hanging and floor assembly.

  • Page 9: Floor Fastening

    The brackets of the generator must be moved in order to fasten the Energy 2510B on the bearing surface. On both sides, remove the hole plugs (fig. 8 ref.

  • Page 10: Wiring Connection Instructions

    The generator can now be located on the previously drilled surface (fig.7) using the suitable vibration-damping cylinders (fig. 10 ref. 1) and spacers (fig. 10 rif.2) 4.4 Battery connection To start up the generating set, connection to the battery of the vehicle must be provided using a sheathed power cable up to current standards, with the cross-section shown in Table 1.

  • Page 11: Electric Load Connection

    Always fit a 100 A fuse Use the special cable outlet (Fig.11 Ref.1) to onto the positive cable connecting the prevent water seeping into the generating set. generating set to the positive pole of the Although the generating set is equipped with a battery.

  • Page 12: Auxiliary Electric Cable Connection

    4.6 Auxiliary electric cable connection All 3 auxiliary cables to connect are equipped with a polarized connector. One cable is necessary for generator operation, while the other 2 are optional cables. • Cable from the generating set to the control panel (mandatory).

  • Page 13: Optional) Tank Installation Instructions

    As is shown in the figure, fuel coming from a tank K fitting is taken in by suction by the pump G via the generating set; in any case, the installation a hose H and then fed to the joint C via the hose height difference should never exceed 20 cm (Fig.

  • Page 14: Fuel Reserve

    For tank anchoring to the vehicle, special The generating set will not threaded inserts (Fig.18 Ref. 5 ) and (Fig.16 Ref. autonomously recharge the battery used for 7) should be used according to requirements. starting-up unless this is connected to a battery charger.

  • Page 15: Connecting An Additional Silencer

    To connect the silencer to the generating set, first 4.12 Connecting an additional silencer of all remove the door (Fig.22 Ref.2) by using the special key (Fig.22 Ref.1) and the muffler guard To further reduce the generating set operating (Fig.22 Ref.3). noise, an (optional) additional silencer can be installed externally.
  • Page 16 Fix the flexible hose (Fig.26 Ref.2) to the silencer terminal on the inlet side (Fig.26 Ref.1) by using the other supplied clamp (Fig.26 Ref.3). 1), drill a small hole in the muffler terminal - large enough to accept a self-tapping screw to lock the muffler terminal (Fig.25 Ref.

  • Page 17: Connecting An External Network Relay

    bracket welded on the silencer, fix it at a position where it is not likely to hinder electric cables or fuel pipes. Do not use silencers not supplied by TELAIR Silencers that have not been specially sized may damage the motor. 4.13 Connecting an External Network Relay An (optional) relay or change-over switch code 05423 (Fig.28) should be fitted to the vehicle...

  • Page 18: Machine Safety

    Fuel is fed to the internal combustion engine via 7 Engine oil change indicator a pump fitted to the generating set as part of the 8 Fuel warning light standard supply. 9 Display time changeover switch 10 Reset 5.1 Machine safety Set the startup switch (Fig.30 Ref.1) to its “ON”...

  • Page 19: Turning The Generating Sets Off

    During the running-in period, do not subject the new engine to loads exceeding 70% of the rated load, at least for the first 50 running hours. 6.5 Control and alarm functions (Fig. 30) 2 Display: when the generating set has started up, the total running hours will be displayed.

  • Page 20: Automatic Version (Optional)

    down, turn the panel on and release the push- button when the unit has started up Alarm: the red ‘service’ light is lit. Cause: 100 hours have elapsed since the latest engine oil change and engine oil should be changed. How to reset the alarm: turn on the panel and wait for the generating set to start.

  • Page 21: Maintenance Instructions

    the electronic control panel will turn off the To perform this kind of service, it will be generating set. necessary to open the generating set door. The following precautions must therefore be taken: 1 The generating set must not be in operation, and all its parts must be cold Setting the switch to the 2 Let the generating set cool off.

  • Page 22: Maintenance Operations To Be Carried Out By Qualified Personnel

    Undo the special cap on the soil sump (Fig.34 engine level Ref.1) which can be reached through a special checking operations must be performed with hole under the sound-proofing case (Fig.35 Ref. the generating set in a perfectly horizontal 2) and allow all the contained oil to be drained to position.

  • Page 23: Spark Plug Maintenance

    Never spark plugs with different A clogged air filter will temperature degree from those listed above. reduce air flow to the carburettor. To prevent • Take the cap off the spark plug (Fig.36 Ref.2) carburettor malfunction, check the air filter and using the special wrench take out the regularly.

  • Page 24: Routine Maintenance Schedule

    Check the voltage of the generating set using a voltmeter via a 230 V vehicle socket. The voltage must be between 230 V and 245 V without any connected user. If different values are measured, it will be necessary to set the right values by working on the engine rpm adjustment screw (Fig.38 Ref.1).

  • Page 25: Prolonged Inactivity

    9 PROLONGED INACTIVITY When the generator remains idle for at least three weeks, old unleaded petrol sediments could build up inside the carburettor. These sediments can seriously damage the engine and it is therefore COMPULSORY that the carburettor be completely emptied prior to a long period of non-use: do this by turning off the fuel tap and running the generator set until it stops.

  • Page 26: General Warranty Terms

    GENERAL WARRANTY TERMS TELAIR guarantees its products against any construction material and/or manufacturing faults and defects. The right to warranty cover for new engines is valid for a period of 24 months from the time of handing over to the end user, or for a maximum of 1000 operating hours, whichever limit is reached first.

  • Page 27: Wiring Diagram Energy 2510 B

    WIRING DIAGRAM ENERGY 2510 B Vers. 001 Energy 2510 B...
  • Page 28 Vers. 001 Energy 2510 B...

  • Page 29: Drawing For Spare Parts List Energy 2510 B

    DRAWING FOR SPARE PARTS LIST ENERGY 2510 B Vers. 001 Energy 2510 B...
  • Page 30 Vers. 001 Energy 2510 B...
  • Page 31 Vers. 001 Energy 2510 B...
  • Page 32 Pos. Code Q.tà Descrizione - Description Désignation - Bezeichnung Beschrijving - Descripcion Sportello Tôle de fermeture de porte Afdekplaat deurtje 04697 N. 1 Door closing plate Türblech Chapa cierre puerta Image adhésive de porte du bo- Zelfklevend beeld van geval- Adesivo Sportello îtier deur...
  • Page 33 Pos. Code Q.tà Descrizione - Description Désignation - Bezeichnung Beschrijving - Descripcion Piastrina di scarico Plaquette d’échappement Uitlaatplaatje 16 01833 N. 1 Exhaust plate Auslassplatte Chapa de descarga Chiusura convogliamento mar- Fermeture du convoyeur pot Afdekking geleider knaldemper mitta d’échappement 17 01827 N.
  • Page 34 Q.tà Descrizione - Description Désignation - Bezeichnung Beschrijving - Descripcion Vite M8x16 TE Vis M8 x 16 TE Schroef M8 x 16 TE 30 00578 N. 4 Screw M8 x 16 TE Schraube M8 x 16 TE Tornillo M8 x 16 TE...
  • Page 35 Pos. Code Q.tà Descrizione - Description Désignation - Bezeichnung Beschrijving - Descripcion Cavo 15 mt da generatore a Câble 15 m du générateur au 15 m kabel van generator naar Pannello di controllo Panneau de contrôle bedieningspaneel 44 03799 15 m cable from generating set 15 m Kabel vom Generator Cable 15 m.
  • Page 36 Pos. Code Q.tà Descrizione - Description Désignation - Bezeichnung Beschrijving - Descripcion Kit Guida corda avviamento a Kit Guide câble de démarrage Geleiderset trekstartkoord strappo par lanceur 57 04160 N. 1 Rope guide kit for recoil starting Kit Führung für Kit Guía cuerda de arranque de system Seilzugstarter-Seil...
  • Page 37 Pos. Code Q.tà Descrizione - Description Désignation - Bezeichnung Beschrijving - Descripcion Raccordo olio mot. YAMAHA Raccord huile moteur YAMAHA Oliekoppeling YAMAHA motor 72 00980 N. 1 Ölanschluss für YAMAHA- YAMAHA motor oil fitting Empalme aceite mot. YAMAHA Motor Guarniz. 14X20X1.5 ALLUMI- Afdichting 14X20X1.5 ALUMI- Joint 14X20X1.5 ALUMINIUM NIUM...
  • Page 38 Pos. Code Q.tà Descrizione - Description Désignation - Bezeichnung Beschrijving - Descripcion Raccordo tappo olio motore Raccord bouchon huile mot. Koppeling oliedop YAMAHA YAMAHA YAMAHA motor 86 00981 N. 1 Anschluss der Ölschraube des Unión tapón aceite mot. YA- YAMAHA motor oil cap union YAMAHA-Motors MAHA Guarnizione 20X26X1.5 AL-...
  • Page 39 Notes ........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................Vers. 001 Energy 2510 B...

Table of Contents