Table of Contents
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May 2013
167-000369EN-B
EL-50332
EV/HEV Battery Service Tool
Hazardous voltage.
An improper connection can result in
serious injury or death.
To avoid electrical shock or burn, never alter
the EV/HEV Battery Service Tool's original AC
cord and plug. Disconnect plug from outlet
when EV/HEV Battery Service Tool is idle.
INSTRUCTION MANUAL
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Table of Contents
Summary of Contents for Midtronics EL-50332
- Page 1 May 2013 167-000369EN-B EL-50332 EV/HEV Battery Service Tool Hazardous voltage. An improper connection can result in serious injury or death. To avoid electrical shock or burn, never alter the EV/HEV Battery Service Tool’s original AC cord and plug. Disconnect plug from outlet when EV/HEV Battery Service Tool is idle.
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Page 3: Table Of Contents
EL-50332 EV/HEV Battery Service Tool Contents General Safety Guidelines Chapter 5: Tool Info Maintenance Totals Personal Precautions Life Time Totals Grounding & Power Cord Connections Version Grounding Chapter 6: Utility Menu EV/HEV Battery Service Tool Location Clock DC Connection Precautions Mode Chapter 1: Introduction &... - Page 4 This page intentionally left blank.
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Page 5: General Safety Guidelines
Similarly, other power ground lines including those to ceived a sharp blow, been dropped or otherwise damaged application and maintenance equipment must be ground- in any way; contact Bosch to return the unit to Midtronics, ed properly for both personnel and equipment safety. Inc. -
Page 6: Personal Precautions
EL-50332 EV/HEV Battery Service Tool General Safety Guidelines 3. Grounding & Power Cord Connections 1.7 Connect and disconnect the battery leads only when the AC supply cord and auxiliary 12 VDC power cord are dis- 3.1 The EV/HEV Battery Service Tool must be grounded to re- connected. -
Page 7: Grounding
6. DC Connection Precautions 6.1 All switches should be set in the OFF position and AC cord IMPORTANT: The EL-50332 GM EV/HEV Battery Ser- should be DISCONNECTED from electrical outlet before you vice Tool is designed for indoor use only!. -
Page 8: Chapter 1: Introduction & Overview
Chapter 1: Introduction & Overview Safety Reminder Conventions Used in This Manual To help you learn how to use your EL-50332, the manual uses For safe, efficient, and accurate charging and discharging, review the safety and operating instructions in this manual these symbols and typographical conventions: before using the EV/HEV Batter Service Tool. -
Page 9: Front View
EL-50332 EV/HEV Battery Service Tool Chapter 1: Introduction & Overview Front View Connection Panel Lifting Handles Emergency STOP Button Keyboard & Display Right End Panel External 12V Auxiliary Power ... -
Page 10: Accessories
Universal Fuse Box EL-50332-105 Sheathed High Voltage Banana Jack Cable EL-50332-145 High Voltage Interface Cable (Orange) EL-50332-120 For connecting the EL-50332 to the Universal Fuse Box. High Voltage Alligator Clamps EL-50332-170 Black VIM Low Voltage Cable (Black) EL-50332-125 For connecting the EL-50332 to the Vehicle Interface Module (VIM). -
Page 11: Display And Keypad
EL-50332 EV/HEV Battery Service Tool Chapter 1: Introduction & Overview Display and Keypad POWER Key Press the POWER key to turn the control module ON The display and keypad work together to help you quickly and OFF. find and use the right tools at the right time. The... -
Page 12: Data Entry Methods
EL-50332 EV/HEV Battery Service Tool Chapter 1: Introduction & Overview Scrolling Lists Refer to the following table for the characters associated with each alphanumeric key. Scrolling lists contain items that extend above and Character below the screen. The first number above the ... -
Page 13: Tool Info Menu
BUZZER Changing User Preferences Connecting to AC Power Before using your EL-50332, you may want to change some of the default settings. Setting preferences are located in Plug the EL-50332 GM into a dedicated, grounded nominal 15-amp Chapter 5: Utility Menu. -
Page 14: Chapter 2: Section Balance
Press EXIT to return to the Main Menu. Press NEXT to begin the section balance operation. The EL-50332 can now be disconnected from the battery pack. Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527... -
Page 15: Chapter 3: Pack Info
VIM as directed in your GM documentation. NOTE: For eAssist, connect the black interface ca- ble from the EL-50332 to the K59 X2 and X3 con- nectors on the battery pack. Hazardous voltage. An improper connection can result in electric shock Press NEXT to continue. -
Page 16: Chapter 4: Depower
Before de-powering a battery pack or section, make sure all HV Connection 1 or 2 will close high voltage of the external components connected to the EL-50332 are in contactors and bypass vehicle safety systems. good working order. -
Page 17: Depower Results
USB jump drive and displayed on the Battery 7. For a VOLTec pack: Connect the orange high voltage cable Service Tool screen. from the EL-50332 as directed in your GM documentation and press NEXT to continue. Once the de-powering session is complete, the results are displayed on the EL-50332 using multiple screens. -
Page 18: Chapter 5: Tool Info
Chapter 5: Tool Info Chapter 5: Tool Info The Tool Info Menu has two (2) utilities to help you track the usage and history of your EL-50332. Totals The TOTALS function counts the number of charges or de-powerings and tracks the results. -
Page 19: Chapter 6: Utility Menu
EL-50332 EV/HEV Battery Service Tool Chapter 6: Utility Menu Chapter 6: Utility Menu Format The Utility Menu has several functions that you can use to customize the EV/HEV Battery Service Tool user Use or to select the FORMAT and press NEXT to continue. -
Page 20: Users
EL-50332 EV/HEV Battery Service Tool Chapter 6: Utility Menu Users Deleting A User ID NOTE: You cannot delete the default USER ID place- The USERS utility allows you to create and edit a USER holders (i.e., USER03). ID with 1 to 7 alphanumeric characters and link it to a test counter. -
Page 21: Display
You can override the se- lection when the EL-50332 displays the language op- The contrast level is 0 (lightest) to 10 (darkest). To change it: tion after you turn it on or print results. -
Page 22: Clear Test Totals
When software updates become available, use this battery test decision. The EV/HEV Battery Service Tool verifies utility to update the EL-50332 using a USB-style jump that you want the counter reset to 0 before it continues. drive inserted into the USB-A port. -
Page 23: Chapter 7: Error Messages
Hardware Error This error can be generated by damaged or improperly connected cables. To clear the error, turn off the EL-50332, re- seat the cable connections, and power the EL-50332 back up. If the error message reappears contact Bosch for service. - Page 24 PATENTS This product is made by Midtronics, Inc., and is protected by one or more U.S. and foreign patents. For speci c patent information, contact Midtronics, Inc. at +1 630 323-2800. LIMITED WARRANTY Midtronics products are warranted to be free of defects in materials and workmanship for a period of one (1) year from date of purchase.