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Trueheat Range Series Installation And Operation Manual

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INSTALLATION AND OPERATION
WARNINGS
IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE CAN
CAUSE INJURY OR DEATH. THE INSTRUCTION
MANUAL MUST BE READ CAREFULLY BEFORE
INSTALLING, OPERATING OR SERVICING THIS
EQUIPMENT
TO BE INSTALLED ONLY BY AN AUTHORISED PERSON
IN ACCORDANCE WITH AS 5601, LOCAL AUTHORITY,
GAS, ELECTRICITY, ANY APPLICABLE STATUTORY
REGULATIONS AND MANUFACTURER
REQUIREMENTS.
Range Manual
MANUAL
RANGE SERIES
Page 1
Revision: 13 Sep 07
OPERATOR MANUAL 130907.doc

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Summary of Contents for Trueheat Trueheat Range Series

  • Page 1 INSTALLATION AND OPERATION MANUAL RANGE SERIES WARNINGS IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR DEATH. THE INSTRUCTION MANUAL MUST BE READ CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT TO BE INSTALLED ONLY BY AN AUTHORISED PERSON IN ACCORDANCE WITH AS 5601, LOCAL AUTHORITY, GAS, ELECTRICITY, ANY APPLICABLE STATUTORY REGULATIONS AND MANUFACTURER...
  • Page 2 THIS EQUIPMENT IS DESIGNED FOR COMMERCIAL CATERING PURPOSES AND WILL GENERATE SIGNIFICANT HEAT. HOT SURFACES WILL CAUSE BURNS. A HAZARD AND RISK ASSESSMENT MUST BE UNDERTAKEN BY OWNERS AND ALL OPERATORS MADE AWARE OF THESE. DO NOT STORE OR USE FLAMMABLE LIQUIDS NEAR THIS APPLIANCE.
  • Page 3 Comcater thanks you for choosing this product and welcomes you to the ever-growing Comcater customer circle. This product has been specifically designed by Comcater to meet a wide rage of applications and represents the best quality and highest value equipment.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION----------------------------------------------------------------------------------------------6 GENERAL ------------------------------------------------------------------------------------------------6 WARRANTY ---------------------------------------------------------------------------------------------6 GENERAL INFORMATION --------------------------------------------------------------------------------7 INSPECTION --------------------------------------------------------------------------------------------7 OPERATOR MANUAL---------------------------------------------------------------------------------7 INSTALLATION------------------------------------------------------------------------------------------7 GAS CONNECTION -----------------------------------------------------------------------------------7 GAS PRESSURE ---------------------------------------------------------------------------------------7 COMMISSIONING -------------------------------------------------------------------------------------7 SPECIFICATIONS--------------------------------------------------------------------------------------------8 INSTALLATION------------------------------------------------------------------------------------------8 GAS INPUT INFORMATION----------------------------------------------------------------------- 10 GAS SUPPLY PRESSURE ------------------------------------------------------------------------ 10 NOMINAL GAS CONSUMPTION ---------------------------------------------------------------- 10 TEST POINT PRESSURE-------------------------------------------------------------------------- 10 VENTILATION &...

  • Page 5: Range Manual Page

    TABLE OF CONTENTS (continued) SERVICE ........................21 RECOMMENDED SERVICE ................... 21 SERVICE INFORMATION ..................21 OPEN AND GRILL BURNER ADJUSTMENTS............22 OVEN CONTROL SETTINGS AND ADJUSTMENTS ..........23 CONVERSION INSTRUCTIONS ................25 SPARE PARTS ......................26 TROUBLE SHOOTING....................27 ALL BURNERS ......................27 OVEN........................

  • Page 6: Introduction

    • Failure as a result of tampering with, removal of, or changing any preset control or safety device • Service ‘After hours’ • Conditions as defined in Comcater terms and condition of sale For all warranty work, authorized service and genuine and authorized spare parts, please contact Comcater Service 03 8369 4600.

  • Page 7: General Information

    GENERAL INFORMATION Inspection. Please inspect the unit on receipt. If the unit is damaged, contact the carrier immediately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty.

  • Page 8: Specifications

    SPECIFICATIONS INSTALLATION THIS EQUIPMENT MUST BE INSTALLED BY AN AUTHORIZED PERSON IN ACCORDANCE WITH AS 5601, LOCAL AUTHORITY, GAS, ELECTRICITY, ANY APPLICABLE STATUTORY REGULATIONS AND MANUFACTURER REQUIREMENTS. NOTE: INSTALLATION IS THE RESPONSIBILITY OF THE OWNER 3/4” BSP Female. Gas Inlet Connection: For Range units, the gas connection point is Gas Connection Point: located at the rear of the unit (600 mm above the...
  • Page 9 For ranges with ovens, the data plate is located Data Plate: behind the oven control panel. For Top only units, the data plate is located at the rear of the unit. To access the data plate on a Range unit: Data Plate Access: •...

  • Page 10: Gas Input Information

    MINIMUM clearance from combustible Installation Clearances: surfaces is 150 mm (Sides and Rear). Adequate clearance must also be provided for service. Refer also to ‘Clearances Oven Base’ above. Levelling: To adjust the legs to level the unit to the floor and/or to slightly adjust the height of the unit, raise the front of the unit and adjust the legs (ensure safe work practices).

  • Page 11: Ventilation & Air Supply

    The oven burner pressure test point is located on the EUROSIT 630 thermostat. To access and make adjustments – refer to the SERVICE section of this manual. The test point pressure is shown in the Nominal Gas Consumption Table above and set to the specified pressure AFTER the gas manifold pressure has been set.

  • Page 12: Model Options

    MODEL OPTIONS RANGE OPTIONS COMPLETE WITH OVEN Open Width of Grill Model Oven Burners Grill (mm) Position R90-6 R90-4-30GL Left R90-4-30GR Right R90-2-60GL Left R90-2-60GR Right R90-0-90G R60-4 To be developed R60-0-60G To be developed RANGE OPTIONS TOP ONLY Open Width of Grill Model...

  • Page 13: Operating Instructions

    OPERATING INSTRUCTIONS LIGHTING INSTRUCTIONS DO NOT OPERATE THE UNIT UNLESS IT HAS BEEN INSTALLED AND COMMISSIONED BY AN AUTHORIZED PERSON. BEFORE TURNING ON THE MAIN GAS SUPPLY, CHECK AND ENSURE THAT ALL THE VALVES ARE IN THE “OFF” POSITION. THIS EQUIPMENT IS DESIGNED FOR COMMERCIAL CATERING PURPOSES AND WILL GENERATE SIGNIFICANT HEAT.

  • Page 14: Open Top Burners

    OPEN TOP BURNERS Open/Grill Burner Control Pilot Flame Ignition Starting from the OFF● position, press the control knob and rotate to the PILOT ★ position. Press the knob and ignite the pilot flame with a taper - keep the knob fully depressed for 15 seconds after the pilot lights.

  • Page 15: Grill Burner(S)

    NOTE: If the pilot flame were accidentally extinguished, the flame failure safety device would operate and cut the gas flow to the main burner. It would then be necessary to re light the pilot by following the above procedure. GRILL BURNER(S) NOTE: Ensure the gas supply to the equipment is turned ON Pilot Flame Ignition Starting from the OFF ●...

  • Page 16: Oven Burner

    OVEN BURNER OFF ● PILOT ★ Oven Burner Control Pilot Flame Ignition WARNING: OPEN THE OVEN DOOR WHEN LIGHTING THE OVEN PILOT. ENSURE THE PILOT IS ESTABLISHED BEFORE CLOSING THE OVEN DOOR. THE PILOT FLAME CAN BE SEEN THROUGH THE VIEWING HOLE. Starting from the OFF position ●, press and turn the knob to the PILOT position ★.
  • Page 17 Shut Down/Pilot OFF Slightly depress the control knob and rotate to the OFF ● position. NOTE: If the pilot flame were accidentally extinguished, the flame failure safety device would operate and cut the gas flow to the main burner. It would then be necessary to re light the pilot by following the above procedure.

  • Page 18: Operator Maintenance

    OPERATOR MAINTENANCE OPERATOR MAINTENANCE USE ONLY SUITABLE CHEMICALS AND OBSERVE ALL MANUFACTURER SAFETY REQUIREMENTS FOR SAFE HANDLING AND USE. SEASONING THE GRILL NOTE: The grill surface has protective coating applied at manufacture. Remove this by washing with hot water and a mild detergent until clean. Season the grill by applying a thin coat of cooking oil with a cloth to the entire grill surface.

  • Page 19: Cleaning Stainless Steel

    still warm (not hot). After cleaning, ensure any detergent/chemical is thoroughly removed. The grill surface should be covered with a thin film of cooking oil to prevent rusting. Note: The grill plate is made of steel and can be easily scored or dented by careless use of scrapers and spatulas.

  • Page 20: Enamelled Trivets

    If any ports remain clogged, remove the burner cap and complete burner and clean thoroughly with a suitable detergent and hot water. Dry thoroughly, ensure the air shutter is fully open, reinstall (ensure the injector is located in the burner venturi), ignite and check the flame pattern. Note: The burner flame should be uniformly blue.

  • Page 21: Service

    SERVICE FOR YOUR SAFETY, ALL SERVICE WORK MUST BE CARRIED OUT BY AN AUTHORISED PERSON AND USE ONLY ORIGINAL SUPPLIED AND SPECIFIED PARTS. TEST ALL FITTINGS, PIPES AND PIPE CONNECTIONS FOR LEAKS IN ACCORDANCE WITH APPROVED GAS LEAK TEST PROCESSES AND METHODS. DO NOT USE A FLAME.

  • Page 22: Open And Grill Burner Adjustments

    If the flame is yellow and wavy, the cause needs to be established. WARNING: If you are not competent in performing any service task or require assistance, please contact Comcater Service 03 8369 4600. Range Manual Page 22 Revision: 13 Sep 07 OPERATOR MANUAL 130907.doc...

  • Page 23: Oven Control Settings And Adjustments

    OVEN CONTROL SETTINGS AND ADJUSTMENTS Test Point Pressure The oven burner pressure test point is located on the EUROSIT 630 thermostat. The test point pressure is shown in the Nominal Gas Consumption Table and is set to the specified pressure AFTER the gas manifold pressure has been set.
  • Page 24 Maximum Flow Turn the knob to position 7. Turn the setting screw (2) fully in. Turn the setting screw anticlockwise to increase gas flow. CAUTION: The setting screw should not be unscrewed more than 2 turns from the fully in position. Minimum Flow Starting from position 7, turn the knob slowly clockwise to the minimum flow position (just before the cut-off click).

  • Page 25: Conversion Instructions

    CONVERSION INSTRUCTIONS TO BE COMPLETED BY AN AUTHORISED PERSON ENSURE GAS IS ISOLATED WHILST PERFORMING CONVERSION WORK. PERFORM A LEAK TEST BEFORE IGNITING AND CALIBRATING BURNER AND PILOT ADJUSTMENTS. TO PROPANE GAS Regulator Change regulator to PROPANE gas configuration and adjust as necessary Open Burner/Grill Burner Access and change the injectors to PROPANE Gas injectors (refer Nominal Gas Consumption Table)

  • Page 26: Spare Parts

    AMEND DATA PLATE AND APPLY ‘NATURAL GAS’ LABEL SPARE PARTS A list of major spare part items is shown at the end of this manual. These parts and all other parts used in the Comcater range are available from Comcater. Range Manual...

  • Page 27: Trouble Shooting

    TROUBLE SHOOTING ALL SERVICE WORK TO BE COMPLETED BY AN AUTHORISED PERSON. ALL BURNERS CONDITION CHECK Pilot will not light. Gas supply is on and gas pressure is correct Blocked pilots Pilot adjusting screw Pilot repeatedly goes out. Pilot flame size and position Thermocouple Flame safety device Yellow Burner Flame.

  • Page 28: Oven

    OVEN Incorrect oven temperature Oven thermostat and control dial position Burner shuts off at set Thermostat/by-pass temperature Range Manual Page 28 Revision: 13 Sep 07 OPERATOR MANUAL 130907.doc...

  • Page 29: Range Options

    RANGE OPTIONS - TOP ONLY MODEL T90-6 MODEL T90-0-90G MODEL T90-4-30GL MODEL T90-4-30GR MODEL T90-2-60GL MODEL T90-2-60GR MODEL T60-4 MODEL T60-0-60G File Name: Range Option 1(130907) Range Manual Page 29 Revision: 13 Sep 07 OPERATOR MANUAL 130907.doc...
  • Page 30 RANGES COMPLETE WITH OVEN MODEL R90-6 MODEL R90-0-90G MODEL R90-4-30GL MODELR90-4-30GR MODELR90-2-60GL MODEL R90-2-60GR File Name: Range Option 2 (130907) Range Manual Page 30 Revision: 13 Sep 07 OPERATOR MANUAL 130907.doc...

  • Page 31: Major Parts Identification

    MAJOR PARTS IDENTIFICATION IDENTIFICATION PART NUMBER ITEM NAME CCE KB-F60P Flame Failure Gas Valve F60P CCE KB-99301/270 Knob Black – Suit F60P (Open Top and Grill Burners) CCE KB-99301/DF Decal Knob - Front CCE KB-99301/DR Decal Knob - Rear CCE KB-99301/DG Decal Knob - Grill CCE KB-99301/EP Escutcheon –...
  • Page 32 CCE KB-6402 Manifold Plug 1/4" BSP CCE KB-WRB/E Rear Burner Complete (Enamelled Cap) CCE KB-WFB/E Front Burner Complete (Enamelled Cap) CCE KB-WTB/E Trivet (Enamelled) CCE KB-WPS Pot Stand (Stainless Steel) CCE KB-WOB Oven Burner CCE KB-WGB Grill Burner CCE KB-WMB Manifold Bush ¼”...
  • Page 33 Manifold Tee ¼” BSP Male Complete With Pressure CCE KB-WMT/TP Test Point CCE KB-WIH/L Injector Holder Left Hand Aluminium CCE KB-WIH/R Injector Holder Right Hand Aluminium CCE KG-AT63503C Aluminium Tube 1/4" (6.35mm) 3 Metres CCE KG-200090 Thermocouple 900XM9XUnif/Sleeve CCE KG-200021 Thermocouple 1500XM9XUnif/Sleeve CCE KG-200255 Thermocouple 320XM9XUnif/Sleeve...
  • Page 34 CCE Q26004 Oven Shelf CCE Q26100 Oven Rack Guide (Left Hand) CCE Q26101 Oven Rack Guide (Right Hand) CCE B21001 Oven Handle Bracket CCE KG-073964 Piezzo Igniter and Nut – Red Button CCE KG - HT1500 Lead Ignition H/T 1500 mm (OVEN) CCE KG - HT250 Lead Ignition H/T 250 mm (GRILL) CCE KB-RV48LM-66...

  • Page 35: Exploded Views And Bill Of Materials

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  • Page 46: Drawings

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  • Page 60 N o t e s _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ Range Manual Page 60 Revision: 13 Sep 07 OPERATOR MANUAL 130907.doc...

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