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If the outboard motor's serial number plate contains the CE mark in the lower
left–hand corner, the following statement applies:
This outboard motor manufactured by Mercury Marine, Fond du Lac,
Wisconsin, USA or Marine Power Europe Inc. Park Industrial, de
Petit–Rechain, Belgium complies with the requirements of the following
directives and standards, as amended:
Recreational Craft Directive: 94/25/EC; std ISO 8665,
Machinery Directive: 98/37/EC
EMC Directives:
Patrick C. Mackey
President, Mercury Marine, Fond du Lac, USA
European Regulations Contact:
Product Environmental Engineering Department, Mercury Marine,
Fond du Lac, WI USA
90-891950R
ISO 11547
89/336/EC; std. EN50081–1,
SAE J551 (CISPR Pub. 12).
EN 50082–1, IEC 61000 PT4–2,
IEC 61000 PT4–3,
–1
GB
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Table of Contents
Summary of Contents for Marine Mercury
- Page 1 If the outboard motor’s serial number plate contains the CE mark in the lower left–hand corner, the following statement applies: This outboard motor manufactured by Mercury Marine, Fond du Lac, Wisconsin, USA or Marine Power Europe Inc. Park Industrial, de Petit–Rechain, Belgium complies with the requirements of the following...
- Page 2 90-891950R...
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Page 3: Table Of Contents
..........The description and specifications contained herein were in effect at the time this manual was approved for printing. Mercury Marine, whose policy is one of continued improvement, reserves the right to discontinue models at any time, to Features &... -
Page 4: Warranty Information
For products purchased outside the United States and Canada, contact the the “Factory Copy” of the Warranty Registration Card from your distributor in your country, or the Mercury Marine Service Office closest to you. distributor/dealer. If you receive a plastic Warranty Registration Card, you may discard the “Purchaser’s Copy”... -
Page 5: Mercury Marine Two Years Limited Warranty(Europe)
If purchaser cannot deliver the product to such a dealer, written notice must be given to Mercury. We will then arrange for the inspection and any covered repair. Purchaser in that case shall pay for all related transportation charges and/or travel time. -
Page 6: Mercury Marine One Year Limited Warranty(Confederation Of Independent States, Middle- East, Africa)
If purchaser cannot deliver the product to such a dealer, written notice must be given to Mercury. We will then arrange for the inspection and any covered repair. Purchaser in that case shall pay for all related transportation charges and/or travel time. -
Page 7: Year Limited Warranty Against Corrosion
Mercury’s sole and exclusive obligation under this warranty is limited to, at our COUNTRIES DO NOTALLOW FOR THE DISCLAIMERS, LIMITATIONS option, repairing a corroded part, replacing such part or parts with new or Mercury AND EXCLUSIONS IDENTIFIED ABOVE, AS A RESULT, THEYMAY NOT Marine certified re–manufactured parts, or refunding the purchase price of the... -
Page 8: Warranty Coverage And Exclusions
Installation errors, 8. Use of other than Mercury Precision or Quicksilver replacement parts when accidents, normal wear, and a variety of other causes that affect the product are making warranty repairs. -
Page 9: General Information
gob5 GENERAL INFORMATION oba1 BOATER’S RESPONSIBILITIES The operator (driver) is responsible for the correct and safe operation of the boat and safety of its occupants and general public. It is strongly recommended that each obg6 operator (driver) read and understand this entire manual before operating the outboard. LANYARD STOP SWITCH Be sure at least one additional person on board is instructed in the basics of starting The purpose of a lanyard stop switch is to turn off the engine when the operator... -
Page 10: Protecting People In The Water
Mercury Marine dealers. While Boat is Stationary Some accessories not manufactured or sold by Mercury Marine are not designed to be safely used with your outboard or outboard operating system. Acquire and Shift outboard into neutral and shut off the engine before allowing people to swim read the installation, operation, and maintenance manuals for all your selected or be in the water near your boat. -
Page 11: Recording Serial Number
The information is given in good faith and believe in its accuracy, but does not imply never back up to the skier or anyone in the water. any acceptance of legal liability or responsibility by Mercury Marine. Report accidents. Boat operators are required by law to file a Boating Accident... -
Page 12: Lpg Cylinder Storage
5. For compartments situated wholly below deck but above the deepest loaded RECOMMENDATIONS FOR THE SAFE USE waterline, flame arresters should be fitted at the vent outlets unless the ventilation is to a safe area. OF LPG AS A PROPULSION FUEL FOR BOATS, YACHTS AND OTHER CRAFT 6. -
Page 13: Safety Signs And Labels
goc3 RECOMMENDATIONS FOR THE SAFE USE OF LPG AS A PROPULSION FUEL FOR BOATS, YACHTS AND OTHER CRAFT Leakage Of LPG which Has Ignited 1-2 in. Action will depend upon whether the boat is at a landing or off–shore. (25-50mm) At a landing: 1. -
Page 14: Transporting
god4 FUEL & OIL oeb6 GASOLINE RECOMMENDATIONS United States and Canada Use a major brand of automotive unleaded gasoline with a minimum posted octane rating of 87. Mid-grade automotive gasolines that contain fuel injector cleaner are preferred for added internal engine cleanliness. Leaded gasoline is not recommended. -
Page 15: Engine Oil Recommendations
ENGINE OIL RECOMMENDATIONS WARNING We recommend the use of Mercury or Quicksilver SAE 10W–30 multi–viscosity Avoid possible serious injury or death from loss of boat control. Maintain 4–stroke outboard oil for general, all–temperature use. If SAE 25W–40 sufficient steering friction to prevent the outboard from steering into a multi–viscosity oil is preferred, (see chart above) use Mercury MerCruiser 4–cycle... -
Page 16: Tilting Outboard To Full Up Position
(except in freezing temperature) when not in use. Wash down the outboard exterior and flush out the exhaust outlet of the propeller and gear case with fresh water after each use. Each month, spray Mercury Precision or Quicksilver Corrosion Guard on external metal surfaces (do not spray on corrosion control anodes as this will reduce the effectiveness of the anodes). -
Page 17: Engine Break-In Procedure
gof6 OPERATION ofd2 ENGINE BREAK-IN PROCEDURE CAUTION Severe damage to the engine can result by not complying with the follow- ing Engine Break-in Procedure. 1. For the first hour of operation, run the engine at varied throttle settings not exceeding 2000 RPM or at approximately half throttle. 2. -
Page 18: Switch From Fuel To Lpg
OPERATION SWITCH FROM LPG TO FUEL 1. Start the engine with LPG (refer to sections Starting the engine on LPG). STARTING THE ENGINE Fuel – Connect the remote fuel line to the outboard. Make sure connector is snapped into place. 2. -
Page 19: Gear Shifting
OPERATION gof7 Open the LPG Cylinder valve. Connect LPG line. Set the lanyard stop switch to RUN position. Set the gear shift to NEUTRAL position. Set the throttle grip to start position. Cold Engine Start – Do not pull the Fuel choke knob for starting. Prime several times on the specific LPG primer bulb located above the Fuel Choke on the bottom cowl. -
Page 20: Emergency Starting
Record maintenance performed in Maintenance Log at the back of this book. Save all maintenance work orders and receipts. SELECTING REPLACEMENT PARTS FOR YOUR OUTBOARD We recommend using original Mercury Precision or Quicksilver replacement parts and Genuine Lubricants. ofp2 EMERGENCY STARTING... -
Page 21: Inspection And Maintenance Schedule
Every 300 Hours Of Use Or Three Years INSPECTION AND MAINTENANCE SCHEDULE Replace water pump impeller (more often if overheating occurs or reduced water WARNING pressure is noted).* Every 5 Years Any repair carried out on the LPG installation must be carried out by com- Flexible pipe work should be replaced unless proved suitable for further service petent persons adequately trained on LPG systems by a competent person.*... -
Page 22: Corrosion Control Anode
Always stop the engine. DO NOT smoke or PROPELLER REPLACEMENT (CONTINUED) allow open flame or sparks in the area while servicing any part of the LPG Coat the propeller shaft with Quicksilver or Mercury Precision Lubricants system Anti-Corrosion Grease or 2-4-C Marine Lubricant with Teflon. -
Page 23: Spark Plug Inspection And Replacement
Idle engine for five minutes and check for leaks. Stop engine and check oil level on dipstick. Add oil if necessary. goh18 oho59 LUBRICATION POINTS Lubricate Points 1 thru 5 with Quicksilver or Mercury Precision Lubricantes 2-4-C Marine Lubricant with Teflon or Special Lubricant 101. Co-Pilot - Lubricate threads. ohq1 GEAR CASE LUBRICATION Swivel Bracket - Lubricate fittings. -
Page 24: Submerged Outboard
MAINTENANCE STORAGE goh19 oia1 STORAGE PREPARATION The major consideration in preparing your outboard for storage is to protect it from rust, corrosion, and damage caused by freezing of trapped water. The following storage procedures should be followed to prepare your outboard for out-of-season storage or prolonged storage (two months or longer). -
Page 25: Troubleshooting
• Adjust the carburetor throttle valve screw; at the same time make little 3. Spray Quicksilver or Mercury Precision Lubricants Corrosion Guard on adjustments to the reducer idling screw. The adjustment of the throttle valve must not substantially change normal operation of idling with fuel. -
Page 26: Lpg System Adjustment
If you are away from your local dealer and the need arises for service, contact the nearest authorized dealer. Refer to the Yellow Pages of the telephone directory. If, for any reason, you cannot obtain service, contact the nearest Mercury Marine (International) Marine Power Service Office... -
Page 27: Mercury Marine Service Offices
(32) (87) 31 • 19 • 65 Parc Industriel de Petit-Rechain B-4800 Verviers, Belgium Mexico, Central America, South America, Caribbean Mercury Marine - Latin America & Caribbean (305) 385-9585 (305) 385-5507 9010 S.W. 137th Ave., Suite 226 Miami, FL 33186 U.S.A. -
Page 28: Maintenance Log
MAINTENANCE LOG oka1 Record here all maintenance performed on your outboard. Be sure to save all work orders and receipts. Date Maintenance Performed Engine Hours 90-891950R...