1. Manuals
  2. Brands
  3. Jenaer Manuals
  4. Servo Drives
  5. ECOVARIO 114 D
  6. Installation and operating instructions manual

Jenaer ECOVARIO 114 D Installation And Operating Instructions Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

PROCESS FIELD BUS
Installation and Operating Instructions
ECOVARIO®114 D

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ECOVARIO 114 D and is the answer not in the manual?

Questions and answers

Summary of Contents for Jenaer ECOVARIO 114 D

  • Page 1 PROCESS FIELD BUS Installation and Operating Instructions ECOVARIO®114 D...
  • Page 3 Necessary corrections will be carried out in the next edition. ECOSTEP®, ECOVARIO® und ECOLIN® are registered trademarks of Jenaer Antriebstechnik GmbH, Jena. BISS® is a registered trademark of iC-Haus GmbH, Bodenheim.
  • Page 4 Installation and Operating Instructions ECOVARIO®114 D Subject to change without notice!

  • Page 5: Table Of Contents

    Installation and Operating Instructions ECOVARIO®114 D Inhalt About ............................. 7 Safety instructions ......................... 7 Symbols ................................. 7 General notes ..............................8 Dangerous voltages ............................8 Danger by hot surfaces ..........................8 Danger by unintentional mechanical movements ................... 8 Prescribed use ............................... 9 Legal notes ............................
  • Page 6 Installation and Operating Instructions ECOVARIO®114 D Serial interfaces ............................36 6.6.1 X13: RS485/RS232 interface (at ECOVARIO®114 D with 2 capture inputs)........36 X21: CAN interface ............................40 Optional interfaces ............................41 6.8.2 X22: Designs with PROFIBUS DP-V0 interface ..................42 6.8.3 X22: Designs with Ethernet interface ......................

  • Page 7: About

    Installation and Operating Instructions ECOVARIO®114 D About ese original instructions describe the servo ampli er range ECOVARIO® 114 D. ey concern to all per- sons who project, install and commission ECOVARIO® 114 D drives. Further information:  So ware commissioning: „ECO Studio Operation Manual ECOVARIO®, ECOSTEP®, ECOMPACT®“ ...

  • Page 8: General Notes

    Responsible for the translation is the importer of the product. In case of modi cations or retro ts with components of manufacturers other than Jenaer An- triebstechnik, please contact us to clarify that those components are suitable to be assembled with our devices.

  • Page 9: Prescribed Use

    Installation and Operating Instructions ECOVARIO®114 D Prescribed use e servo ampli ers ECOVARIO® 114 D are components which are built into electrical equipment or ma- chines and can only be used as integral components of such equipment. e leakage current of ECOVARIO® 114 D is higher than 3.5 mA.

  • Page 10: Liability

    Every user has to check the suitability for every special case. Jenaer Antriebstechnik GmbH is not responsible for suitability. Especially Jenaer Antriebstech- nik is not responsible for the following damage causes: ...

  • Page 11: Ce Conformity

    EC machine directive 2006/42/EC. Jenaer Antriebstechnik GmbH • Buchaer Straße 1 • 07745 Jena Tel.: +49 (0) 3641/63376-0 • Fax: +49 (0) 3641/63376-99 Internet: www.jat-gmbh.de...

  • Page 12: Technical Data

    Installation and Operating Instructions ECOVARIO®114 D Technical Data Rated data of the power stage Table 4.2: Rated data of the power supply, DC supply Symb. Rated data Unit ECOVARIO® 114 D x-x x-xxx xxx MAC2 – 2-phase AC servo motor MAC2 MAC3 MAC3 –...
  • Page 13 Installation and Operating Instructions ECOVARIO®114 D Table 4.4: General technical data, external fuses 70 V DC supply max. 16 A (slow) Note: When the device is used in an UL environment the overcurrent protection equipment has to comply to UL Class RK5 or UL489! 24 V DC supply max.

  • Page 14: Order Key

    Installation and Operating Instructions ECOVARIO®114 D Order key Table 4.7: Order key ECOVARIO®114 D ECOVARIO® No. of parameter set (three digits) No. of firmware (three digits) Approvals A: CE, standard design B - I: CE, special design J: CE, UL, standard design K, M - Z: CE, UL, special design L: CE, UL, encoder interface with 9-pole D Sub connectors Type of field bus...

  • Page 15: Suitable Types Of Motors

    Installation and Operating Instructions ECOVARIO®114 D Suitable types of motors With ECOVARO® servo ampli ers various types of motors can be operated. Rotative and linear 2-phase mo- tors of the motor ranges ECOSTEP®, ECOLIN® and ECOVARIO® as well as 3-phase and DC motors can be driven.

  • Page 16: Direct Linear Motors

    4.4.4 DC servo motors DC motors are not part of the delivery range of the Jenaer Antriebstechnik GmbH but can be operated with ECOVARIO® ampli ers. In this case we recommend strongly to contact our technical service. e ECOVARIO® supports DC motors with brushes as well as brushless DC servo motors in conjunction with RS422 compatible standard encoders.

  • Page 17: Dimensions

    Installation and Operating Instructions ECOVARIO®114 D 5.1.2 Dimensions 42 mm 37 mm 19 mm 165 mm 135 mm 161 mm Fig. 5.1: Dimensions of ECOVARIO® 114 [mm], upper shield optional Subject to change without notice!

  • Page 18: Assembly

    In this mounting position devices can be operated with natural convection at ambient temperatures of up to 40°C. e ECOVARIO 114 D with STO function has to be mounted in a cabinet which conforms to protection class IP54 (or in a comparable environment).

  • Page 19: Electrical Installation

    Installation and Operating Instructions ECOVARIO®114 D To calculate the minimal mounting depth ( g. 5.4, dim A) the form of the connectors (cable outlet direc- tion) and the minimum bending radii of the connecting cables at the sub-D connectors have to be regarded. Fig.

  • Page 20: Connection Diagram

    Installation and Operating Instructions ECOVARIO®114 D 5.2.3 Connection diagram ECOVARIO 114 D Parametrizing +VBus RS485 interfaces to other -VBus altern.RS232 ECOVARIO 114 D Capture SV24/60 +VBus EtherCAT EtherCAT Ethernet Ethernet -VBus Profibus DP 230V Profibus DP Control / Peripherals DC supply...

  • Page 21: Interfaces

    For the interfaces X1A to X8 a mating connector set is available (see table 9.1 „Original accessories ECOVARIO®“). To simplify the handling all mating connectors are labelled. Table 6.1: Overview of interfaces ECOVARIO 114 D Order designation X4IN...

  • Page 22: Control Signals

    +24 V RESET1 RESET Axis 1 ENABLE1 ENABLE A.1 +24 V +24 V +24 V External Power Supply 24 V ECOVARIO 114 D Fig. 6.3: Connector X1A: Circuit of the digital inputs and outputs axis 1/2 Subject to change without notice!
  • Page 23 ENABLE2 Enable/Digital input axis 2 + 24 V IO 24 V IO voltage Fig. 6.4: Mating connector X1B FMC 1,5/4-ST-3,81 CN3BD2:-BSO 17 03 06 5 Phoenix ECOVARIO 114 D Control +24 V +24 V 4 + 24V IO READY2 Load...

  • Page 24: X2: Digital Inputs

    Description + 24 V IO 24 V IO voltage CWI2 Positive limit switch axis 2 CCWI2 Negative limit switch axis 2 HOME2 Homing switch axis 2 ECOVARIO 114 D Control Axis 1 +24V +24V IO +24V CWI1 Positive limit switch...

  • Page 25: Power Interfaces

    Installation and Operating Instructions ECOVARIO®114 D Power interfaces 6.3.1 X4IN, X4OUT: DC link voltage and ballast resistor e connector X4IN is used for direct DC supply. Via the connector X4OUT the supply voltage can be forwarded to other devices. When the device is used in an UL environment : Suitable for use on a circuit capable of delivering not more than 5 kA symmetrical amperes.

  • Page 26: X5A, X5B: Motor

    PE conductor Fig. 6.12: X5: Example for connection with standard cable, e.g. MOT-43-132-721-xxx (ECOVARIO 114 D with motor series 23S) Connection of motor and brake with one cable e insulated meshes of the overall shield and of the shield of the brake cable must in any case be connected to the chasis earth or protective earth.

  • Page 27: X7A, X7B: Brake

    Installation and Operating Instructions ECOVARIO®114 D 6.3.3 X7A, X7B: Brake Table 6.9: Pin assignment connector X7A, X7B Signal Zeichen Brake+ = 1 A max peak = 0.5 A Brake- max cont. Fig. 6.14: Mating connector X7A, X7B: If the control mode is choppered the holding current is ZEC 1,0/3-ST-3,5 C1,3 R1,3 NZX7, 19 98 20 5 Phoenix reduced a er pulling the brake.

  • Page 28: Safety Functions

    Enable axis 2 +24V Ready2 X1B.1 Load Fig. 6.18 Connector X8, circuit of the STO function Controller ECOVARIO 114 D Table 6.11: Pin assignment connector X8 Table 6.11a: Signals used for STO on connector X1A, X1B Signal Description Signal Conn.
  • Page 29 Installation and Operating Instructions ECOVARIO®114 D Using the STO function e internal control logic switches o the power stages of the servo ampli er and zeroes the demand values. e inputs and outputs can be connected to an external safety PLC. Advantage: e DC link rests charged.
  • Page 30 Installation and Operating Instructions ECOVARIO®114 D The STO function may only be activated by an automatic control or by manual activation if the motor is no longer rotating and the servo amplifer has been switched to „inactive“ (24 V are not applied to „Enable“ input). Drives with a suspended load must have an additio- nal safe mechanical blocking.
  • Page 31 Installation and Operating Instructions ECOVARIO®114 D Example of application e example in g. 6.20 shows a plant with 2 drives with common power supply. e group can be blocked against indeliberate starting via S1. Fig. 6.20: Example for STO function Logic table for FPGA SW-Enable STO IN...

  • Page 32: Encoders

    Parametrization of the encoder interfaces For all encoders of the Jenaer Antriebstechnik GmbH complete data sets are available. With the PC so ware ECO Studio the data set for the selected encoder can be chosen and transmitted to the ECOVARIO®.

  • Page 33: X11: Encoder Axis 1, X12: Encoder Axis 2 (All Types Except Ecovario 114 Dx Xl Xxx Xxx)

    ECOVARIO 114 D. All cables which are no JAT standard cables have to be assessed for their suitability before they are used together with ECOVARIO 114 D.
  • Page 34 Installation and Operating Instructions ECOVARIO®114 D Fig. 6.23: Example for connection for a 5 V incremental encoder / SinCos encoder [deviations in brackets] Fig. 6.24: Example for a BISS® encoder via standard cable ABS65-300-525-xx Subject to change without notice!

  • Page 35: X11: Encoder Axis 1, X12: Encoder Axis 2 (Ecovario 114 Dx Xl Xxx Xxx)

    Installation and Operating Instructions ECOVARIO®114 D 6.5.2 X11: Encoder Axis 1, X12: Encoder Axis 2 (ECOVARIO 114 Dx xL xxx xxx) e supply voltage U of the encoder is 5 V. e maximum cable length is 50 m. e maximum signal frequency is 2 MHz, that is a count rate of 8 MHz.

  • Page 36: Serial Interfaces

    Installation and Operating Instructions ECOVARIO®114 D Serial interfaces 6.6.1 X13: RS485/RS232 interface (at ECOVARIO®114 D with 2 capture inputs) e ECOVARIO®114 D is available with RS485 or RS232 interface with 2 capture inputs for fast position capturing. ECOVARIO® 114 D x-A x-xxx xxx: design with RS485 interface ECOVARIO®...
  • Page 37 Installation and Operating Instructions ECOVARIO®114 D Fig. 6.25: Example for connection RS485: point-to-point connection in half duplex mode Fig. 6.26: Example for connection RS485: point-to-point connection in full duplex mode Subject to change without notice!
  • Page 38 Installation and Operating Instructions ECOVARIO®114 D Design with RS232 interface Apart from the serial interface the connector X13 of the ECOVARIO® 114 D provides two capture inputs with RS422 signal transmission for rapid event capture. Alternatively to the USB interface, via the RS232 interface a PC can be Fig.
  • Page 39 Installation and Operating Instructions ECOVARIO®114 D Fig. 6.29: RS232 network in ring structure Fig. 6.30: RS232 cable ECOVARIO® – PC; view of the solder or crimp side of the plug connectors at the cable Subject to change without notice!

  • Page 40: X21: Can Interface

    If point of sampling and scan rate (86.7 %, 3-times sampling at all Baud rates) do not meet the demands please contact the technical service of Jenaer Antriebstechnik. Fig. 6.32: Circuit X21, design with CAN interface Subject to change without notice!

  • Page 41: Optional Interfaces

    Installation and Operating Instructions ECOVARIO®114 D Fig: 6.32: size terminating resistors R acc. to line impedance; normal: R = 120 Ω Optional interfaces ECOVARIO® 114 D is available with the following options: ECOVARIO® 114 Dx-F x-xxx xxx: CAN + RS485 + PROFIBUS DP-V0 ECOVARIO®...

  • Page 42: X22: Designs With Profibus Dp-V0 Interface

    Installation and Operating Instructions ECOVARIO®114 D 6.8.2 X22: Designs with PROFIBUS DP-V0 interface e pin assignment of the design with PROFIBUS DP-V0 is according to the requirements of the directive EN 50170. Table 6.19: Pin assignment connector X22 on design with PROFIBUS DP-V0 interface Signal Description n.c.
  • Page 43 Installation and Operating Instructions ECOVARIO®114 D Fig. 6.35: PROFIBUS connection of several ECOVARIO®s For newly installed PROFIBUS DP-V0 cablings we recommend standardized cable type A with the follow- ing characteristics: Wave resistance: 135 – 165 Ω Capacitance per unit length: <...

  • Page 44: X22: Designs With Ethernet Interface

    Installation and Operating Instructions ECOVARIO®114 D 6.8.3 X22: Designs with Ethernet interface As an option, ECOVARIO® can be equipped with an Ethernet interface which can be used for parameteri- zation. e interface supports Fast Ethernet according to IEEE-802.3u (100Base-TX), halfduplex, 100Mbps. Physically, the interface is designed as two standardized RJ45-sockets at the front side of the ECOVARIO®.
  • Page 45 Installation and Operating Instructions ECOVARIO®114 D ere are three ways to implement the operation with Ethernet interface:  as a CAN/Ethernet bridge, where one ECOVARIO® with Ethernet interface serves as a gate-  as a pure Ethernet application, where all ECOVARIOs® are connected to each other by Ether- net interfaces ...
  • Page 46 Installation and Operating Instructions ECOVARIO®114 D Ethernet operation For this version CAN bus wiring is not required at all (cf. Fig. 6.37). e communication is handled exclusi- vely via Ethernet. All CANopen messages and services (PDO, Emergency, NMT etc.) are managed. Fig.

  • Page 47: X22: Designs With Ethercat® Interface

    Installation and Operating Instructions ECOVARIO®114 D 6.8.4 X22: Designs with EtherCAT® interface As an option, ECOVARIO® can be equipped with an EtherCAT® interface which can be used for setpoint setting and parameterization. e interface supports the protocol of the EtherCAT® Technology Group and allows for Fast Ethernet according to IEEE-802.3u (100Base-TX), fullduplex, 100Mbps.
  • Page 48 Installation and Operating Instructions ECOVARIO®114 D ere are two ways to implement the operation with EtherCAT® interface:  as a pure EtherCAT® application, where all ECOVARIOs® are connected to each other by EtherCAT® interfaces  as a version with parallel bus operation EtherCAT® / CAN. e two ways are described in the following.

  • Page 49: Commissioning

    Only quali ed personnel with a broad knowlege of the elds of electrical engineering, au- tomation and drives are allowed to commission the servo ampli er ECOVARIO® 114 D. If required, Jenaer Antriebstechnik GmbH o ers trainings. e manufacturer of the machine must generate a hazard analysis for the machine and take appropriate measures to ensure that unforeseen movements cannot cause injury or damage to any person or property.

  • Page 50: Work Schedule Commissioning

    Installation and Operating Instructions ECOVARIO®114 D Work schedule commissioning 1. Check installation e servo ampli er is disconnected from the supply. Check the wiring for completeness, short circuits and ground faults (according to connection diagram in Fig. 6.2.1). 2. Zero enable Connect the ENABLE input of the respective axis to 0 V (connector X1A (axis 1) or X1B (axis 2)).

  • Page 51: State Display

    Installation and Operating Instructions ECOVARIO®114 D 11. Parameter optimization, further programming e controller parameters are pre-set by the manufacturer. However, they must be checked and if necessary adjusted to the speci c application. Incorrect parameter settings can cause damage or destruction of machine parts. A detailed description of how to set the velocity controller and position controller parameters can be found in the ECO Studio help system.

  • Page 52: Error Messages

    If the error reoccurs send in the device to manufacturer Firmware/Loadware does not fit to device Load appropriate firmware/loadware. First letter of the file name has to be „D“. If in doubt, contact service hotline of Jenaer Antriebstechnik FPGA could not be started GmbH.
  • Page 53 Installation and Operating Instructions ECOVARIO®114 D Code Error Countermeasure External 24 V supply at X1 has fallen below Check 24 V power supply. Are there disturbances on the supply line? 17 V Check output power specification of power supply whether it is di- mensioned sufficiently.

  • Page 54: Key Operation

    7.3.3 Key operation In ECOVARIO 114 D communication settings of the device ID and the CAN baud rate can be made with the keys on the front of the device. Furthermore, Ethernet IP or EtherCAT® addresses can be retrieved. Functions of the keys: Key S1 : select, menu navigation, count up display values...

  • Page 55: Bootloader Mode

    Installation and Operating Instructions ECOVARIO®114 D 7.3.4 Bootloader mode e bootloader mode can be selected in three di erent ways:  press both keys during switching on the 24 V control voltage  if a er switching on the 24 V control voltage an error is recognized ...

  • Page 56: Accessories

    Installation and Operating Instructions ECOVARIO®114 D Accessories Table 9.1: Overview of ECOVARIO® 114 D original accessories Order key Description Complementary parts DDZ10 Shield set with 1 shield plate, 5 cable ties and 4 shield clamps DDK10 Mating connector set Software tools and documentation ECO2CD CD with ECO software tools and documentation Power supplies...

  • Page 57: Supplementary Parts

    Installation and Operating Instructions ECOVARIO®114 D Supplementary parts 9.1.1 Shield set e shield set DDZ10 consists of:  1 shield plate  4 shield clamps, 8 mm  5 cable ties Because of EMC reasons, mounting the lower shield plate is generally required. For mounting a shield plate proceed as follows: 1.

  • Page 58: Mating Connector Set Ecovario® 114 D

    Jenaer Antriebstechnik GmbH. If other cables are used functional errors of the drive and EMC problems might occur. If you intend to use other cables please doub- le-check with our application department whether your cables are appropriate.

  • Page 59: Annex

    Installation and Operating Instructions ECOVARIO®114 D Annex 10.1 Glossary Ballast circuit A ballast circuit transforms energy that is fed back into the DC link during braking of a motor into heat. us it is made sure that the DC link voltage does not increase too much.
  • Page 60 Installation and Operating Instructions ECOVARIO®114 D HIPERFACE® Universal interface for electric actuators by SICK STEGMANN GmbH, Do- naueschingen Host Computer in a multi computer system that controls the whole system ID number Identi cation number of a special device in a bus structure Loadware Part of the so ware that can be stored to the ash memory of the servo ampli- Node...

  • Page 61: Index Of Standards And Directives

    Installation and Operating Instructions ECOVARIO®114 D 10.2 Index of standards and directives DIN 912: replaced by DIN EN ISO 4762 DIN 6 798: drawn back without replacement DIN EN 50 170: General purpose eld communication system DIN EN 50 178 Electronic equipment for use in power installations DIN EN 60 204: Safety of machinery - electrical equipment of machines - Part 1: General requirements DIN EN 61 800-3: Adjustable speed electrical power drive systems - Part 3: EMC product standard including speci c test methods...

Table of Contents

Save PDF