Eaton Profile Genesys G110 Series Installation Manual
Eaton Profile Genesys G110 Series Installation Manual

Eaton Profile Genesys G110 Series Installation Manual

90◦ and 120◦ dual-lift ergonomic workstations
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®
®
Eaton
Profile
Genesys™ Ergonomic Workstation—G110 & G111 Series
®
®
Eaton
Profile
Genesys™ Dual-Lift Ergonomic Workstation
G110 and G111 Series
®
Eaton
Raised Floor Grommets—FG76, FG118
90
and 120
Dual-Lift Ergonomic Workstations
Installation Guide

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Summary of Contents for Eaton Profile Genesys G110 Series

  • Page 1 ® ® Eaton Profile Genesys™ Ergonomic Workstation—G110 & G111 Series ® ® Eaton Profile Genesys™ Dual-Lift Ergonomic Workstation G110 and G111 Series ® Eaton Raised Floor Grommets—FG76, FG118 ◦ ◦ and 120 Dual-Lift Ergonomic Workstations Installation Guide...
  • Page 2 Eaton. Eaton and Profile are registered trademarks and Genesys is a trademark of Eaton Corporation or its subsidiaries and affiliates. Phillips is a registered trademark of Phillips Screw Company. Torx is a...
  • Page 3: Table Of Contents

    Attach Lift Control Box and Operator Control Pad Route Cables Install the Rear Cover Initialize the System Installation Options for the G111 Series Attach Keyboard Tray 4 Aligning the Workstation to the Core Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation wwww.eaton.com/powerquality 11-41 06-2011...
  • Page 4 5 Service and Support Troubleshooting Lift Freezes Error Code Appears on Control Pad Technical Support Sales Representatives Local US Representatives Eaton Worcester Office Latin America, Central/South America & The Caribbean International Distribution Documentation wwww.eaton.com/powerquality 11-41 06-2011 Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation...
  • Page 5: About This Guide

    CAUTION: Failure to comply with safety standards in handling the equipment could result in the risk of electric shock. IMPORTANT: Refer to your manual for additional information such as important operating and maintenance instructions. Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation wwww.eaton.com/powerquality 11-41 06-2011...
  • Page 6: Documentation

    Motor-Control box for height-adjustable desks. Installation Manual Mounting the control box and electrical connection of DESKLINE DL2 and CBD4, CBD5, CBD6 the lift and control box. Systems User Manual wwww.eaton.com/powerquality 11-41 06-2011 Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation viii...
  • Page 7: Before You Begin

    Refer to the following table for information on a specific topic. Topic See Page # Important Safety Information Site Preparation Tools you Will Need Fasteners you Will Be Using Washers and Grommets you Will Be Using Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation www.eaton.com/powerquality 11-41 06-2011...
  • Page 8: Tools You Will Need

    M6 x 20MM Phillips pan head 85234 screw #10A x 1” Phillips pan head 62071 screw M8x36 flathead Torx (supplied with DL2 by LINAK) Hex head, 3/8-16 x 2.5” bolt 98129 Front View Side View www.eaton.com/powerquality 11-41 06-2011 Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation...
  • Page 9: Washers And Grommets You Will Be Using

    Description Part Number Washers and Plugs Lock washer, helical 18950 3/8” W Series washer 82785 1.5” hole plug 60906 Heyco Snap bushing 97492 Grommets Grommet, base 94174 Grommet, top 94175 Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation www.eaton.com/powerquality 11-41 06-2011...
  • Page 10: Pre-Installation Preparation And Planning

    Refer to the following table for information on a specific topic. Topic See Page # Prerequisites Installation Overview / Checklist Tools you Will Need Fasteners you Will Be Using Unpack the Box Contents Workstation Components Lifts Covered in this Manual Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation wwww.eaton.com/powerquality 11-41 06-2011...
  • Page 11: Unpack The Box Contents

    Rear Cover, Rear Surface 21616X Cover, Leg, Right Varies Cover, Leg, Left Varies Attachment Bracket, Right 22156X Attachment Bracket, Left 22157X Workstation, 90-48x42x48, User Surface Varies Screw supplied with DL2 by LINAK wwww.eaton.com/powerquality 11-41 06-2011 Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation...
  • Page 12: Workstation Components

    The following diagram illustrates all components that are included in the Profile Genesys Dual-Lift Ergonomic Workstation shipment. Refer to the table on the previous page for a description and quantity of each component. Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation wwww.eaton.com/powerquality 11-41 06-2011...
  • Page 13: Lifts Covered In This Manual

    Dual 60” x 60”, 120º, Core Only G110C6060-C Dual 60” x 60”, 120º, Tilt Keyboard, Core Only G111C6060-C Dual 60” x 60”, 120º, Stand Alone G110B6060-C Dual 60” x 60”, 120º, Tilt Keyboard, Stand Alone G111B6060-C wwww.eaton.com/powerquality 11-41 06-2011 Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation...
  • Page 14: Installing The Dual-Lift Workstation

    Attach Left Cable Chain to User Surface Attach Lift Column Control Box and Operator Control Pad Route Cables Install the Rear Cover Initialize the System Install Options for the G111 Series (if applicable) Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation wwww.eaton.com/powerquality 11-41 06-2011...
  • Page 15: Install The Rear Lift Column Assembly

    DL2 lift column. Using the four lock washers (18950) and four TORX M8x35 flathead screws, loosely attach the base to the lift column as shown in the following illustration. wwww.eaton.com/powerquality 11-41 06-2011 Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation...
  • Page 16 Flip over the assembly so that the base rests on the floor. Move and position the assembly close to the final installation location. The rear lift column assembly is complete. Proceed to the next section for instructions on installing the front lift column assembly. Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation wwww.eaton.com/powerquality 11-41 06-2011...
  • Page 17: Install The Front Lift Column Assembly

     Step (4x) Leg Assembly Repeat steps 1 and 2 with the left leg assembly and the left foot assembly (see illustration above). wwww.eaton.com/powerquality 11-41 06-2011 Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation...
  • Page 18: Attach Leg Assemblies To Base

    Step  Step (8x) Repeat step 1 to align the left leg assembly to the left base support. Repeat step 2 to tighten the screws to the left leg assembly. Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation wwww.eaton.com/powerquality 11-41 06-2011...
  • Page 19: Attach Leg And Base Support Covers

    Repeat steps 1 and 2 to secure the left cover to the left base support as illustrated below.  Step (6x) Base Support Cover  Step Attach the lift base support cover to the base as shown in the illustration on the following page. wwww.eaton.com/powerquality 11-41 06-2011 Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation...
  • Page 20 Step  Step You have successfully attached the leg and base covers for the Profile Genesys Ergonomic Workstation. Proceed to the next section for instructions on leveling the assembled components. Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation wwww.eaton.com/powerquality 11-41 06-2011...
  • Page 21: Level Assembled Components

    Ensure that both leg assemblies (DL6) are plumb 90º to the base as illustrated above. Ensure the lift column (DL2) is plumb 90º to the base as illustrated above. IMPORTANT: Do not proceed to the next step until the product is completely level. wwww.eaton.com/powerquality 11-41 06-2011 Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation...
  • Page 22: Attach Lower Frame

    At the right leg support, insert two Phillips machine screws (97409) and two lock washers (18950). Align edges square to the DL6 mounting plate. Insert two Phillips screws (96983) through the frame into the column. Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation wwww.eaton.com/powerquality 11-41 06-2011...
  • Page 23 90 degrees to all lifts and legs. 10. Tighten one front screw on the lift column (DL2).  Step  Step  (4x) Step (2x)  Step (1x)  Step wwww.eaton.com/powerquality 11-41 06-2011 Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation...
  • Page 24: Attach Workstation Support

     Step Detail Shown Level the support, then align to the top of each leg and tighten the eight (8) screws that were inserted in step 2. See illustration above. Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation wwww.eaton.com/powerquality 11-41 06-2011...
  • Page 25: Install Rear Surface And Trim Assembly

    NOTE: Cross-tighten the screws in an X pattern (as shown in the detail view below), being careful not to over tighten.  Step See Detail (4x) Detail Shown wwww.eaton.com/powerquality 11-41 06-2011 Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation...
  • Page 26: Attach Center Column Cable Chains

    (18618) on each side and tighten. Attach the bottom of both cable chains to the rear of the lower support frame using three Phillips screws (18618) on each side and tighten. Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation www.eaton.com/powerquality 11-41 06-2011...
  • Page 27: Drill Holes For Flat Panel Display Supports

    See the figure below for cutout locations. From the bottom of the rear surface, drill two .250” pilot holes completely through the deck using a 1/4 (.250”) inch drill. www.eaton.com/powerquality 11-41 06-2011 Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation...
  • Page 28: Attach Rear Surface Trim Panels

    Insert two Phillips wood screws (62071) through the panel into the surface and tighten. Repeat steps 3 and 4 to attach the other side curved panel. Install two (2) thread form (66714) #10-32 screws through front panel into both side panels. Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation www.eaton.com/powerquality 11-41 06-2011...
  • Page 29: Attach Rear Surface

    From the bottom of the rear surface, insert 17 Phillips head screws (62071) through the support beam into the bottom of the surface and tighten. Rear Surface Rear Surface Support Beam  Step (17x) www.eaton.com/powerquality 11-41 06-2011 Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation...
  • Page 30: Install User Surface And Components

    Insert the Phillips head wood screws (62071) and tighten. The number of screws may vary depending on the lift size.  Step User Surface Support Frame  Step  Step (Screw Qty Varies) Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation www.eaton.com/powerquality 11-41 06-2011...
  • Page 31: Check And Adjust Workstation To Maintain Proper Spacing

    Loosen Screws (3x) Adjust the front and back of the rear surface until the gap is uniform and is 1.5”. Tighten the side screws, and then the front screw. www.eaton.com/powerquality 11-41 06-2011 Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation...
  • Page 32: Attach Left Cable Chain To User Surface

    (62071) to the surface. From behind the assembly, attach the cable chain to the lower frame using three Phillips head machine screws (18618).  Step (2x) Cable Chain (97362)  Step (3x) Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation www.eaton.com/powerquality 11-41 06-2011...
  • Page 33: Attach Lift Control Box And Operator Control Pad

    For instructions on calibrating and operating the control pad, refer to Chapter 5. Insert two Phillips wood screws (62071) and tighten. Power Control  Step (2x) Slide the control pad firmly into the support bracket until it clicks into place. www.eaton.com/powerquality 11-41 06-2011 Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation...
  • Page 34: Route Cables

    See Port Connections Detail Refer to the following port connections illustration and perform the following instructions to connect each cable to the appropriate port. Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation www.eaton.com/powerquality 11-41 06-2011...
  • Page 35 IMPORTANT: Note the connection port assignment. The workstation will not function unless the lifts are plugged into the correct ports as shown here. Test cable routing and connections. Check all cable routes for pinching and interference. www.eaton.com/powerquality 11-41 06-2011 Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation...
  • Page 36: Install The Rear Cover

     Step (3x) The rear cover installation is now complete. You have successfully installed the Profile Genesys Ergonomic Workstation. Proceed to the following section for instructions on initializing the system. Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation www.eaton.com/powerquality 11-41 06-2011...
  • Page 37: Initialize The System

    Profile Genesys Dual- Lift Ergonomic Workstation Operator’s Manual. The Operator’s Manual also includes instructions on how to troubleshoot the workstation should any system malfunction occur. www.eaton.com/powerquality 11-41 06-2011 Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation...
  • Page 38: Installation Options For The G111 Series

    Installing the Ergonomic Workstation Installation Options for the G111 Series This section provides instructions on installing the Eaton Profile Genesys G111-Series Ergonomic Workstation with keyboard tray. Skip this section if you are not installing this product. Attach Keyboard Tray If you ordered the keyword tray, then follow these instructions to attach the keyboard tray to the user surface.
  • Page 39: Aligning The Workstation To The Core

    Secure the cover using four (4) #10-32 x 3/8” Pan head swage form screws (66714). 90º Corner  Step (4x) See detail below Cover  Step (4x) Lift Base Connector Base Detailed View  Step Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation www.eaton.com/powerquality 11-41 06-2011...
  • Page 40 Install connector cover with four (4) screws (66714) as illustrated below.  Step  Step (4x) Install compatible inside skins. You have now completed the alignment of the workstation to the core. www.eaton.com/powerquality 11-41 06-2011 Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation...
  • Page 41: Service And Support

    Troubleshooting If a problem occurs with the system, refer to the “Troubleshooting” section of the Eaton Profile Genesys Ergonomic Workstation Operator’s Manual for troubleshooting tips and corrective actions. If the lift freezes and the workstation is not moving in an upward or downward direction, then re-initialize the system per the instructions noted below.
  • Page 42: Technical Support

    If a problem occurs with the system and an error code displays on the control pad, then refer to the Troubleshooting section of the Eaton Profile Genesys Dual-Lift Ergonomic Workstation Operator’s Guide for a list of error codes and corrective action associated with the error.
  • Page 43: Latin America, Central/South America & The Caribbean

    Col. Juárez México, D.F. 06600 Tel. 52-55-5211-2622 Tel. / Fax. 52-55-5286-7323 Singapore Fablink Singapore Pte Ltd No 2 Woodlands Sector 1 #03-09 Woodlands Spectrum 1 Singapore 738068 Tel: 065-6555-0262 Fax: 065-6453-1422 Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation www.eaton.com/powerquality 11-41 06-2011...
  • Page 44: Documentation

    Jono Bldg. II 3F 17-1 Nihonbashi-Odenmacho, Chuo-ku Tokyo 103-0011 Japan Tel: 81-3-5651-8123 Fax: 81-3-5651-8170 Documentation For documentation pertaining to this product and related Eaton products, visit our website t a http://www.wrightline.com. www.eaton.com/powerquality 11-41 06-2011 Eaton Profile Genesys Dual-Lift Ergonomic Workstation Installation...
  • Page 45 To contact an Eaton salesperson or local distributor, please visit www.eaton.com/wrightline or call 800-225-7348. Eaton Corporation Electrical Sector 1111 Superior Ave. Cleveland, OH 44114 United States 877-ETN-CARE (877-386-2273) Eaton.com © 2011 Eaton Corporation All Rights Reserved...

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Profile genesys g111 series

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