Kozlusan SLIMPEL Owner's Manual

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Owner's Manual

MODEL: SLIMPEL

BE SURE TO READ THIS MANUAL AND KEEP IT NEAR THE HEATING

SYSTEM FOR EASY REFERENCE

Green Energy Engineering Ltd, 198 Lurgan Road, Dromore, Craigavon, Co.Down, Northern Ireland. BT25 1HL

Tel: +44 (0) 28 38 820 043 Fax: +44 (0) 28 38 820 987 Email: info@geeltd.org

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Summary of Contents for Kozlusan SLIMPEL

Page 1 Owner’s Manual MODEL: SLIMPEL BE SURE TO READ THIS MANUAL AND KEEP IT NEAR THE HEATING SYSTEM FOR EASY REFERENCE Green Energy Engineering Ltd, 198 Lurgan Road, Dromore, Craigavon, Co.Down, Northern Ireland. BT25 1HL Tel: +44 (0) 28 38 820 043 Fax: +44 (0) 28 38 820 987 Email: info@geeltd.org...
Page 2: Table Of Contents
TABLE OF CONTENTS Section Page Introduction  Safety instructions  How to biomass system works Specifications Installation Operating the Heating system Maintenance Overview Troubleshooting Installation Scheme...
Page 3: Introduction
 Read this manual and learn how to safely operate and maintain your KOZLUSAN biomass heating system.  The assembling and start up (setting) of KOZLUSAN biomass boiler has to be carried out by our own customer service or by authorized qualified technicians.
Page 4: Safety Instructions
SAFETY INSTRUCTIONS  The pellet heater system may only be operated be in faultless technical condition. Malfunctions and damage which affect or could affect safety must be corrected immediately by our trained personnel.  The assembly may only be conducted by our customer service, or by a certified specialist. The system is equipped with rotating parts, which move with a relatively large turning movement (crushing hazard).
Page 5  Always wear a dust mask when cleaning the system and when removing ashes to avoid damages to your health.  When setting the domestic water temperature above 60 °C, you have to ensure that the hot water is mixed with cold water to avoid scald. ...
Page 6: How To Biomass System Works
To understand how the KOZLUSAN heating system works, we need to look at the flow of air, fuel and gases through the heating system and the transfer of heat from the superheated gases to the thermal transfer fluid.
Page 7 Fluid Flow through the Heating system 1. KOZLUSAN heating systems recommends a mixture of water and propylene glycol as a heat transfer fluid. Glycol is a non-toxic solution that works like the antifreeze in your car to prevent corrosion and freezing.
Page 8: Specifications
SPECIFICATIONS SLIMPEL 25 Page 8...
Page 9 SLIMPEL 40 Page 9...
Page 10 AIR ELIMINATOR VALVE & BLOW OFF Page 10...
Page 11 Slimpel 25 Slimpel 40 Max. Heat Performance(kW) Min. Heat Performance (kW) Max. Boiler Temperature(°C) Max. Utility Water Temperature(°C) Max. Operating Pressure (bar) Test Pressure Max. Suction Flow Rate Of Flue(m³/h) Exhaust Fan sucktion pressure at full load(pascal) Dimensions Total Weight(kg)
Page 12: Installation
Make sure to identify sources of make-up air in the room where the heating system is located. The KOZLUSAN Heating System, exhaust fans and other appliances all draw air from the room. Be certain there is an adequate source of fresh air to offset these demands or you may create negative pressure in the room and starve the heating system of combustion and create draft problems in your flue.
Page 13 1. A qualified professional has inspected, repaired (if necessary), thoroughly cleaned the chimney and determined it is suitable for use with a residential heating appliance that burns solid fuel. 2. The chimney or flue should be at least 3-4 m tall and sized correctly for the KOZLUSAN Heating System model installed.
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Page 15: Operating The Heating System
OPERATING THE HEATING SYSTEM Safe Practices Keep fuel dry. DO NOT use chemicals, gasoline, lantern fuel, kerosene, charcoal lighter fluid or other flammable liquids to start or “freshen up” the fire, always let the automatic ignition start the fire. DO NOT open the access doors unless system if off. DO NOT BURN coal or anything other than pellets in this heating system.
Page 16: Maintenance Overview
DO NOT clean heating system surfaces when the unit is hot. Wait until the unit cools and then clean with soap and water. ATTENTION This work may only be performed by certified specialists or by KOZLUSAN customer service Every guarantee / warranty expires with independent maintenance work! Periodical Maintenance Brushing Burnpot ...
Page 17 Yearly Maintenance  Cleaning of the suction fan and the flue tube (See pictures below)  Inspection of the grate cleaning lever  Inspection and cleaning of the air-flow sensor in aggregate test  Inspection of gaskets on the combustion chamber door and ash box ...
Page 18 Maintenance every 3 years Maintenance volume from the yearly maintenance and the following additional work  Visual check and cleaning of the hoist basket lever for the heat exchanger cleaning: In addition, remove the boiler cover, vacuum out the existing ashes and check the function of the hoist basket lever. According to function control, using caulking strip newly caulk the boiler cover and reassemble.
Page 19: Troubleshooting
TROUBLESHOOTING FAILURE CAUSE REMEDY Emergency switch turned OFF Turn it ON Let the boiler cool down to 80 °C Dark screen Safety Temperature Limiter has relased Reset the Safety Temperature Limiter and search for cause (e.g. Defect pump..) No more pellets in fuel hooper Refill Error: Out of Pellets Defective pellet level sensor...
Page 20 TROUBLESHOOTING FAILURE CAUSE REMEDY Burner creaks Burner is new (wait) Poor insulation Insulate the chimney well Chimney is sweating Increase the minimum power / the boiler temp., it Low exhaust temperature may be necessary to restore the chimney Pellet boiler is sweating Check return flow increase at external control The boiler is on utility water operation Change operation mode...
Page 21: Installation Scheme
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