Page 1
Base Station and Repeater Technical Manual SMX920...
Page 3
Service: (800) 422-6281 www.relm.com Manual Revision 08-05 In order to continually improve our products, Spectra Engineering Pty Ltd and RELM Wireless Corporation reserves the right to alter, without notice and at any time, the equipment and specifications described in this document.
Page 4
SMX920 Base Station & Repeater Technical Manual This page left blank intentionally Revision 08-05...
Page 5
SMX920 Base Station & Repeater Record Of Changes Any changes to this manual are recorded on this list. RELM Wireless may issue replacement pages to you from time to time. If any updates are issued, you will also receive a replacement for this page.
Page 6
Only the SMX920’s self contained power supply, if installed, contains dangerous mains voltages within. Normal operation and use of the SMX920 does not expose the operator or service technician to high voltage parts. The power supply is isolated from and maybe removed safely from the main chassis.
RX Signal Processing ..............17 5.2.4 RF Power Control ..............18 5.2.5 User Interface................18 Power Amplifier Module................. 18 SMX920 Base Station Fault Finding Procedure ........... 20 SMX920 Base Station ................20 6.1.1 Transmitter Section ..............20 6.1.2 Receiver Section ................. 21 Microcontroller Section of PCB..............
Page 8
Software Menu System..............34 8.3.2 Interfacing Information .............. 35 SMX920 Specifications................35 8.4.1 Operating Frequency Bands ............35 8.4.2 General..................36 8.4.3 Transmit ..................37 8.4.4 Receive ..................38 8.4.5 Ancillaries .................. 38 SMX920 Model Number Configuration Guide........39 RELM/ BK RADIO...
This permits the Technician to diagnose problems while either still connected in the chassis or powered simply and independently on the test bench. The flexibility of the SMX920 series allows it to be configured for a wide range of applications without removing any covers.
♦ Programmable channel spacing ♦ Low receiver standby current consumption ♦ Flash upgradeable In addition, the SMX920 can be fitted with options, not being limited to the following: ♦ Simplex antenna changeover relay ♦ Power supply ♦ Duplexer ♦...
1.1.1 Front Panel 1.1.1.1 Standard Front Panel The SMX920 front panel comes in both horizontal and vertical types, this can be see in the illustrated below. The front panel provides the user with real time status of the SMX920. Figure 1-1 SMX920 Horizontal andVvertical types of Front Panel LEDs ♦...
Refer to Section 2.2.1.3 for channel select method. Table 1-1 below explains the functions of the front panel LED's. Each LED indicates the status of the SMX920 in real time. As the LEDs are also software programmable, it is also best to check the settings in software.
The rear panel image shown has the internal Power supply fitted, alternatively the SMX920 can be ordered without the Power Supply or it can be retrofitted at a later date should this be required. In the case of power being fed externally, the flying lead is then routed out through the cable clamp grommet supplied with all units.
1.2 Module Functional Description 1.2.1 RF Module and Main Controller Assembly The SMX920 consists of a full duplex RF module with its own shielded metal housing and a Main Controller board integrated on a single PCB. Using advanced yet simplified circuit designs, the size and complexity is reduced. This affords a number of advantages including;...
An on onboard EEPROM stores all of the user channel related data such as frequencies, CTCSS tones etc. A serial port at the Microphone accessory socket of the SMX920 provides access to the Controller card software configurations for the purpose of the user to create and change this channel related information.
0.5V volt drop at this current. 2.2 Operation The SMX920 can operate in local control Base Station mode or Repeater mode via the front panel controls. Setting up the SMX920 to operate in the wanted settings is straightforward and involves one main step.
2.2.1.3 Select Operating Channel The SMX920 has a channel capacity of 255. The RF and CTCSS frequencies for each channel are programmed using the radio configuration menu system channel edit screen. There are two ways of selecting the operating channel.
2.2.2 Adjustments The SMX920 has adjustable parameters which are under the control of the Micro Controller. These comprise of TX power, TX VCO deviation, TX reference oscillator deviation and TX reference oscillator frequency. All of these are adjusted with the aid of the built-in radio configuration menu system and all except TX power should only be adjusted as a part of a full TX VF path alignment procedure.
3.2 Programmable DCS / CTCSS encoder / decoder 3.2.1 Description The SMX920 is fitted with a full duplex DCS / CTCSS encoder / decoder. There are 83 DCS codes available. Any standard DCS code or CTCSS tone may be assigned to any of the transmit or receive channels through the channel edit screen in built-in radio configuration menu system.
Page 22
SMX920 Testing: 1. Connect a Communications Cable to the SMX920. 2. Set SMX920 into Diagnostics mode using the built-in radio configuration menu system. The SMX920 will periodically update the terminal screen with the selected channel, the power supply voltage and various other diagnostic information.
2. Remove the existing Receiver coaxial feeder cable assy. 3. Install the relay assy into the SMX920 with the relay coil on the opposite side of the relay to the DC power connector. Secure with the 2 of 3x8mm screws provided.
Page 24
4. Set the test set to measure Tx modulation level and Inject into RJ45 pin 4 with a audio generator output level of –10dBm. 5. PTT the SMX920 (RJ45 Pin 3) and measure the Tx Power and modulation depth. Ensure that the coaxial relay operates correctly and that the full RF power is measured on the test set.
Technical Manual Installation and Operation 5. Technical Description The internal design of the SMX920 is of a modular nature allowing for simple configuration and maintenance while ensuring minimal downtime. 5.1 Exciter Section RF from the VCO is at a nominal level of +3 dBm is applied to the fractional-N synthesiser main divider input.
SMX920 Base Station & Repeater Technical Manual and VF processing. The Received Signal Strength Indication (RSSI) is buffered and connected to the Micro Controller. RF from the VCO at a nominal level of +3 dBm is applied to the fractional-N synthesiser’s main divider input.
The output of the comparator is fed to the logic and microprocessor. Like the Transmitter Signal processing circuitry, the SMX920 uses the technique of calibrating all Receive Signal level alignments in the Wide Band mode (25kHz channel spacing) for maximum accuracy.
RF power rise characteristic. 5.2.5 User Interface All user interfaces to the SMX920 except the TX RF connections is made by way of the Main Controller board. ♦ Output latch IC4 drives the six LED indicators on the front panel. The function is described in Section 1.1.1.
Page 29
PCB artwork. The sampled RF energy is rectified to provide a proportional DC voltage output. The PTT signal enables the amplifier circuit by providing bias to the transistors. A thermistor TS1, physically located on the PA heatsink monitors the heatsink’s temperature and is monitored by the Micro Controller. RELM/ BK RADIO...
5 (Earth) & 3 (PTT) of the RJ45 connector at the front of the radio to ground. ♦ If the output power of the SMX920 is LOW then using the in built menu system check that the ‘Transmit Power’ control is not on a low setting. ♦...
♦ Check for an audio signal @ -10dBm on pin 1 of the RJ45 connector on the front of the SMX920. ♦ If there is an audio signal @ -10dbm check the receiver for correct SINAD, SNR, Audio Distortion and Mute operation.
SMX920 Base Station & Repeater Technical Manual 6.2 Microcontroller Section of PCB Check fuse. If blown, replace with a 5x20 mm 3A fast blow fuse. Check jumper is in the correct position for operation. 6.3 Receiver Section 6.3.1 VCO Locking ♦...
Connect the input of the PA to signal generator with the RF output switched off. ♦ With PTT off measure the +13.8V supply at the Source of the driver and output FET . If out of spec then check voltage at CN2-2, no volts then check supply cable. RELM/ BK RADIO...
Page 34
SMX920 Base Station & Repeater Technical Manual ♦ With PTT ON measure the PA bias current at the Gates of the FET’s. The Bias current is band dependent. This is done by monitoring the current drain of the whole PA with CN1 disconnected. Link the gate of TR2 to GND. Measure current consumption (VHF High Band 200mA ,UHF 400mA.) This can be adjust...
Page 35
Technical Manual Installation and Operation This page left blank intentionally RELM/ BK RADIO...
SMX920 Base Station & Repeater Technical Manual 7. Alignment and Testing The SMX920 test and alignment section assumes that the radio is a working module. Due to ongoing development the instructions may vary please refer to www.RELM.com for updates. 7.1 Transceiver Setup, Calibration and Alignment This section explains how to setup, calibrate and align the complete SMX920 Base Station.
The RSSI calibration is used to calibrate the RSSI meter on the in built menu system via Diagnostics Screen. The procedure requires an RF signal generator and the relevant leads to connect the signal generator to the RF input of the SMX920 Base Station. RSSI calibration is done via Calibration Screen. To complete the RSSI calibration, follow the instructions that in built menu system provides.
SMX920 Base Station & Repeater Technical Manual 2060-ohm resistor between pins 4 and 6 of this connector of the SMX920 Base Station. Temperature calibration is done via the Calibration Screen. To complete the temperature calibration, follow the instructions that in built menu system provides.
7.1.11 Microphone Line Input Level (Nominal Deviation Or Peak Deviation Mode) The required nominal deviation or Peak deviation is dependent on whether the radio is narrow or wide. The following table lists the required level for each case: RELM/ BK RADIO...
SMX920 Base Station & Repeater Technical Manual Bandwidth FM Nominal FM Peak Deviation (kHz) Deviation (kHz) Narrow (12.5kHz spacing) Wide (25kHz spacing) Table 7-2 Nominal Deviation The radio is defaulted to work in this Nominal mode. The radio also can operate in a peak deviation mode.
Technical Manual Installation and Operation 8. Appendices 8.1 SMX920 Interface Connections The user connections to the SMX920 are all made via the Front and rear panel where the following connectors are located. Conn Type Function Description N TYPE Simplex relay out or Location for internal simplex relay.
SMX920 Base Station & Repeater Technical Manual 8.1.1 CN6 Simplex Relay This option maybe also pre-installed or retrofitted at a later date. The N type connector for the RX port is removed and the relay is mounted in it’s position, which then acts as the RF I/O port for simplex operation.
SMX920. Wiring must be performed by the appropriate qualified personal, incorrectly wiring may cause damage to PC or SMX920. Please contact your Dealer or Distributor should you require the appropriate assistance. The following equipment will be needed to make this interface cable: ♦...
Getting started with Hyper Terminal. 1. On the File menu, click New Connection. 2. In the Name box, type a name that describes the connection. (eg.SMX920) 3. In the Icon box, click the appropriate icon, and then click OK. 4. In the Connect To dialog box, select Com port you wish to use, and then click OK.
Consult RELM/BK Radio regarding current type approvals and for latest and current SMX920 Specification Data sheet. 8.4.1 Operating Frequency Bands The SMX920 is available in a number of models, which cover the range of operating frequency bands. Refer to Section 8.5 for details of the band breakdown. RELM/...
RF Switching Bandwidth PA: Full sub-band. Duty Cycle: 100% for 50W RF output with thermally controlled fan. RF Rise Time: < 10 mS with continuous VCO selected. < 200 mS with VCO in cold standby. Table 8-6 Transmit Specifications RELM/ BK RADIO...
SMX920 Base Station & Repeater Technical Manual 8.4.4 Receive Measured in accordance with TIA/EIA-603 standards. Parameter Specification Sensitivity: Better than –117 dBm for 12 dB SINAD. Typical –120 dBm. Selectivity 135-520MHz: More than 85 dB for 25 kHz adj channel.
Installation and Operation 8.5 SMX920 Model Number Configuration Guide The SMX920 build can be specified by the model number. The diagram below shows how the model number is derived from the wanted options. Consult RELM Wireless Corporation for availability details on specific configurations and options.