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Summary of Contents for Performax 90239
- Page 1 Router/Table Combo DO NOT RETURN TO STORE Questions? Problems? Please call our customer help line: (888) 315-3080 M-F 8-5 CST or by email: partsandservice@greatlakestec.com Model 90239 Operating and Safety Instructions...
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Page 2: Table Of Contents
Assembly and adjustments……………………………………………………….. 10 Operation…………………………………………………………………………. 17 Maintenance………………………………………………………………………. 21 Replacement parts………………………………………………………………… 22 Warranty………………………………………………………………………….. 24 Technical data Router/Table Combo Model 90239 Power source: 120 V AC, 60 Hz Power cord: 6' (1.8 m), 2-prong, polarized Double insulated: Net weight: 22 lb (10 kg) -
Page 3: General Safety Rules
General safety rules Safety is a combination of common sense, staying alert and knowing how your router table works. SAVE THESE SAFETY INSTRUCTIONS. WARNING: To avoid mistakes that could cause serious injury, do not plug in the router table until the following steps have been read and understood. 1. - Page 4 General safety rules (continued) 13. NEVER LEAVE A RUNNING TOOL UNATTENDED. Turn the power switch to OFF. Do not leave the tool until it has come to a complete stop. 14. NEVER STAND ON A TOOL. Serious injury could result if the tool tips or is accidentally hit. DO NOT store anything above or near the tool.
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Page 5: Specific Safety Rules For Router Tables
Specific safety rules for router tables 1. Fully assemble and tighten all of the fasteners required for this table. Do not use the router table until it is fully assembled. Check the table and the router to make sure the fasteners are still tight before each use. - Page 6 Specific safety rules for router tables (continued) 13. Use the router table to cut flat, straight, and squared materials. Do not cut warped, wobbly, or otherwise unstable material. If the material is slightly curved but otherwise stable, cut the material with the concave side against the table or fence. Cutting the material with the concave side up or away from the table may cause warped material to roll and kick back.
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Page 7: Electrical Information
Electrical information WARNING: To avoid electrical hazards, fire hazards, or damage to the tool, use proper circuit protection. The router table and router are wired at the factory for 115 V operation. Connect to a 120 V, 15 A circuit and use a time delayed fuse or circuit breaker. If the power cord is worn, cut, or damaged, replace it immediately. - Page 8 Electrical information (continued) Guidelines for using extension cords WARNING: This router table is intended for indoor use only. Do not expose it to rain or use in damp locations. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw.
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Page 9: Know Your Router Table
Know your router table A Router table B Router C Switch with safety lock D Guard E Fence F Miter gauge WARNING: Do not use the router dust collecting attachment with the router table. When using the router dust collecting attachment with the router, do not use router bits larger than 1-1/2” (38 mm). -
Page 10: Assembly And Adjustments
Assembly and adjustments Carefully unpack the router table and all of its parts. Compare the parts against the list below. Do not discard the carton or any packaging until the router table is completely assembled. WARNING: If a part is missing or damaged, do not plug in the router table until you have replaced the missing or damaged part. - Page 11 Assembly and adjustments (continued) Assembly This router table must be assembled before use. The router is shipped assembled. Attach the legs to the table (Fig. 2) The right front leg has a rectangular cutout for the switch. The other three legs are identical and can be placed in any position.
- Page 12 Assembly and adjustments (continued) WARNING: Do not plug the router table power cord into an outlet until the table is fully assembled and the router is installed. Attach the switch box to the front leg (Fig. 3 and 4) The switch box fits into the rectangular cutout on the right front leg so that the switch is easily accessible.
- Page 13 Assembly and adjustments (continued) Assemble the table accessories The router table accessories include a moveable fence with a guard, a miter gauge, several table inserts, and a safety pin. Attach the fence to the table (Fig. 5) The plastic fence is moveable and attaches to the table through the two channel openings on the table.
- Page 14 Assembly and adjustments (continued) Attach the sliding panels to the fence (Fig. 6) 1. Place one sliding panel (1) along the front side of the fence (2) and align the channel openings on the panel with the holes along the front of the fence. 2.
- Page 15 Assembly and adjustments (continued) Attach the router to the table (Fig. 8–11) The plunge router attaches to the underside of the router table and is secured by four bolts. Once installed, the router power cord plugs into an outlet on the switch box. When properly installed, the router table switch turns the router on and off.
- Page 16 Assembly and adjustments (continued) Install a table insert (Fig. 12) Three table inserts, each with a different size opening, are supplied with the router table. Change the table inserts as needed to accommodate the size of the router bit. The bit should not make contact with the table insert.
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Page 17: Operation
Operation With the router properly installed on the router table, you will be able to operate the router using the router table switch box. The switch on the router table has a switch lock safety feature. If the lock is not in place, the router table switch will not operate. Push the switch lock into the switch or pull on the switch lock to remove it from the switch. - Page 18 Operation (continued) WARNING: Keep the router and the router table power cords away from the cutting area. Turn the router table switch to the OFF position if either cord interferes with the cutting area. Unplug the router and check the cords for damage. If there is no damage, re-position the cords to prevent them from interfering with the workpiece again.
- Page 19 Operation (continued) WARNING: Before operating the router, always install the appropriate router bit and adjust the height of the bit. For your safety and to avoid damage, turn the router ON and OFF only when the router bit is not in contact with the workpiece. Adjust the bit height and depth of cut (Fig.
- Page 20 Operation (continued) Adjust the Fence (Fig. 20–22) The fence can be adjusted in various ways to accommodate the size and shape of a particular workpiece. For example, you can: • Loosen the lock knobs (1) that secure the fence to the table and slide the fence toward the front or rear of the table.
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Page 21: Maintenance
Maintenance WARNING: Always turn off the router table and unplug the power cord from the outlet before maintaining the router table or router. General Keep your router clean and in good repair for maximum performance and machine longevity. Before each use inspect the router table, router, switches, and cords for damage. Check for damaged, missing, or worn parts. -
Page 22: Replacement Parts
Exploded view & parts list Item# Description Item# Description Table leg A Brass flat head screw Rubber foot Washer Screw M6X12 Small lock knob Spring washer Fence panel (left) Washer Fence Switch box Large lock knob ON/OFF switch Guard pin Safety lock Table insert, 1-1/4"... -
Page 23: Warranty
Warranty Performax™ router tables are warranted against faulty workmanship and material for a period of two (2) years from the date of purchase, with the exception of damage directly or indirectly due to abuse, misuse, consumer negligence, accidents, alterations, or use for purposes other than those for which the tool was designed.
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