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BuckMaster 42ZCBB User Manual

Firebox enclosure for gas-fired decorative type unvented room heaters
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BUCK STOVE MODEL 42ZCBB VENTLESS
FOR GAS-FIRED DECORATIVE TYPE UNVENTED ROOM
HEATERS FOR USE WITH OPTIONAL WOODEN FLUSH MOUNT
MANTEL (FF) AND OPTIONAL WOODEN SURROUND (WS)
MEETS THE MINIMUM DIMENSIONS REQUIRED
WARNING: If information in this manual is not followed exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
INSTALLER:
CONSUMER:
MANUFACTURED BY NEW BUCK
CORPORATION
200 ETHAN ALLEN DRIVE, PO BOX 69
SPRUCE PINE, N.C. 28777
www.buckstove.com
FIREBOX ENCLOSURE
(UNIVERSAL BOX)
FOR USE ONLY WITH
A LISTED GAS-FIRED UNVENTED
DECORATIVE ROOM HEATER
NOT TO EXCEED
40,000 BTU/H
DO NOT BUILD A WOOD FIRE
Carefully review instructions supplied
with decorative type unvented room heater
for minimum fireplace size requirement.
DO NOT INSTALL AN APPLIANCE IN
THIS FIREBOX UNLESS THIS FIREBOX
FOR THE INSTALLATION
Leave this manual with appliance.
Retain this manual for future reference.
Revised January 2013

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  • Page 1 BUCK STOVE MODEL 42ZCBB VENTLESS FIREBOX ENCLOSURE FOR GAS-FIRED DECORATIVE TYPE UNVENTED ROOM HEATERS FOR USE WITH OPTIONAL WOODEN FLUSH MOUNT MANTEL (FF) AND OPTIONAL WOODEN SURROUND (WS) (UNIVERSAL BOX) FOR USE ONLY WITH A LISTED GAS-FIRED UNVENTED DECORATIVE ROOM HEATER...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Safety Information and Warnings ..................3 Installation ........................... 5 Firebox and Framing Dimensions (ZC) (FF) ..............6 Firebox Clearances (ZC) (FF) ..................... 7 Finishing Your Firebox ....................... 8 Mantel Profiles For Zero Clearance ..................9 Optional Wooden Flush Mount Mantel Front (FF)..…..…………………………………10 Optional Wooden Surround (WS)………………………………………………………...11 Producing Adequate Ventilation ..

  • Page 5: Safety Information And Warnings

    SAFETY INFORMATION WARNINGS IMPORTANT: READ THIS OWNER’S MANUAL CAREFULLY AND COMPLETELY BEFORE TRYING TO ASSEMBLE, INSTALL, OPERATE OR SERVICE THIS APPLIANCE (FIREBOX ENCLOSURE). Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness and/or nausea. If you have these signs, heater may not be working properly. Get fresh air at once! Have heater serviced.
  • Page 6 WARNING DO NOT USE A BLOWER INSERT, HEAT EXCHANGER INSERT OR OTHER ACCESSORY NOT APPROVED FOR USE WITH THIS HEATER. WARNING THIS HEATER SHALL NOT BE INSTALLED IN UNUSUALLY TIGHT CONSTRUCTION SPACE UNLESS PROVISIONS ARE MADE FOR ADEQUATE COMBUSTION AND VENTILATION AIR. ”See Page 13, for “Producing Adequate Ventilation”.

  • Page 7: Installation

    INSTALLATION Your New Buck Ventless Firebox Enclosure may be installed in Residential or *After-Market Manufactured Mobile Homes. This appliance may be installed in an *After Market Manufactured Mobile Home, where not prohibited by state or local codes. * (After Market: Completion of sale, not for the purpose of resale from manufacturer). NOTE: See page 13 for “Producing Adequate Ventilation”.

  • Page 8: Firebox And Framing Dimensions (Zc) (Ff)

    FIREBOX AND FRAMING DIMENSIONS (ZC) & (FF) NOTE: SEE PAGE 10 IF AN OPTIONAL WOODEN FLUSH MOUNT MANTEL FRONT (FF) IS TO BE USED. WARNING: NOTCHING OF THE FRAMING AROUND STANDOFFS (SPACERS) OR ALTERA- TION OF STANDOFFS 38 1/8" 36-5/8" CAN CAUSE A FIRE OR 35-5/8"...

  • Page 9: Firebox Clearances (Zc) (Ff)

    FIREBOX CLEARANCES COMBUSTIBLE MATERIALS MUST NOT BE INSTALLED The firebox may be placed directly on a combustible floor, OVER OR TOUCH ANY BLACK PAINTED SURFACE. DO against a combustible wall at marked clearances or on a NOT BLOCK HEAT CIRCULATING AIR OUTLETS. DOING raised wooden platform.

  • Page 10: Finishing Your Firebox

    FINISHING YOUR FIREBOX them on face of firebox. Some of these There is a wide variety of finishing material products contain combustible materials. available for your firebox from formal wall Combustible wall coverings such as paneling treatments with marble and mantels, to rustic or wallboard may not overlap black face of wood paneling, stone or brick.

  • Page 11: Mantel Profiles For Zero Clearance

    MANTEL PROFILES FOR VENTLESS FIREBOX ENCLOSURE (UNIVERSAL BOX) ZERO CLEARANCE CABINET MUST BE FOLLOWED COMBUSTIBLE 3 1/2” MATERIALS 3/4” 3” STANDOFF 42ZCBB CANOPY 4” FIGURE 5 MANTEL CLEARANCES MANTEL WIDTH MANTEL HEIGHT (“A” inches) (“B” inches above firebox opening) 14.0 14.0...

  • Page 12: Optional Wooden Flush Mount Mantel Front (Ff)

    1. After removing FF kit from its packaging follow any pre-installation instructions provided with kit. 2. Place FF over front of 42ZCBB, centering opening in FF left to right with 42ZCBB front. 3. Next you must secure FF to finished wall surface. You may use “L” brackets, screws or finishing nails (not provided with FF).

  • Page 13: Optional Wooden Surround (Ws)

    INSTALLATION INSTRUCTIONS FOR MODEL 42ZCBB OPTIONAL WOODEN SURROUND (WS) (KIT# PAKDM42ZCBB) CLEARANCES: 1. Sidewall Clearances: Clearances from side of firebox opening to any adjacent combustible wall should not be less than 7". See Figure 4 2. Ceiling Clearances: The ceiling height should not be less than 42" from top of firebox opening.
  • Page 14 REAR VIEW After assembling WS you must insert 42ZCBB. It is best to insert 42ZCBB from rear of WS, this gives you more area to hold 42ZCBB and reduces risk of scratching surface of front area of base (hearth) area. Flush and center 42ZCBB’s front in the WS.

  • Page 15: Producing Adequate Ventilation

    PRODUCING ADEQUATE VENTILATION NOTICE: Information on provisions for adequate combustion and ventilation air are located in unvented room heater ‘s installation instructions. The unvented room heater’s instructions must be followed exactly. This section is used for residential installation or mobile home installation. UNCONFINED SPACE: An unconfined space has a minimum air volume of 50 cubic feet for each 1,000 BTU/Hr (4.8m Kw) input rating of all appliances in space (Cubic feet equals Length x Width x Height of space).
  • Page 16 Add the BTU/Hr of all fuel burning appliances in space. Vent-Free Heater _________________________BTU/Hr. Gas Water Heater* _________________________BTU/Hr. Gas Furnace _________________________BTU/Hr. Vented Gas Heater _________________________BTU/Hr. Gas Fireplace Logs _________________________BTU/Hr. Other Gas Appliance* +_________________________BTU/Hr. Total = _________________________BTU/Hr. Example: Gas water heater 40000 BTU/Hr. Vent-free heater 18000 BTU/Hr.

  • Page 17: Air For Combustion And Ventilation From Inside Building

    AIR FOR COMBUSTION AND VENTILATION FROM INSIDE BUILDING This fresh air would come from an adjoining unconfined space. When venting to an adjoining space, you must provide two permanent openings: one within 12" of ceiling and one within 12" of floor on wall connecting two spaces (see Options 1 and 2, Figure 6).

  • Page 18: Air For Combustion And Ventilation From Outdoors

    WARNING THIS HEATER MUST HAVE ADEQUATE AMOUNT OF AIR FOR PROPER OPERATION. IF NOT, POOR FUEL COMBUSTION COULD RESULT. READ THE FOLLOWING INSTRUCTIONS TO ENSURE PROPER AMOUNT OF AIR FOR THIS AND OTHER FUEL-BURNING APPLIANCES IN YOUR HOME. AIR FOR COMBUSTION AND VENTILATION FROM OUTDOORS Provide extra fresh air by using ventilation grills or ducts.

  • Page 19: Optional Blower Installation

    OPTIONAL BLOWER INSTALLATION The Model 42ZCBB has an optional MA ZCBB714 blower kit that can be purchased from your dealer. You will need to follow these steps and diagram below and wiring diagram on page 18. NOTE: The receptacle which is provided in Model 42ZCBB must be wired into your home (residence) in order to have electricity to operate blower motor.

  • Page 20: Wiring Diagram

    WARNING CHILDREN AND ADULTS SHOULD BE ALERTED OF HIGH SURFACE TEMPERATURE AND SHOULD STAT AWAY TO AVOID BURNS OR CLOTHING IGNITION. YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN SAME ROOM WITH THE APPLIANCE. WARNING: DO NOT PLACE CLOTHING OR OTHER FLAMMABLE MATERIAL ON OR NEAR APPLIANCE.

  • Page 21: Replacement Parts

    REPLACEMENT PARTS 1. PULL SCREEN (2) PER UNIT 2. SCREEN RODS (2) PER UNIT 3. REAR REFRACTORY AND SIDE REFRACTORY 2 PIECES PER UNIT 6. CANOPY 7. DOOR KIT (PART# MAZCBBDOORS) PARTS MAY BE OBTAINED THROUGH YOUR LOCAL NBC DEALER. ABSENCE OF A DEALER, PLEASE CONTACT NEW BUCK CORPORATION AT P.O.

  • Page 22: Warranty

    NEW BUCK CORPORATION We reserve right to amend these specifications at any time without notice. The only warranty applicable is our standard written warranty. We offer no other warranty, expressed or implied. LIMITED WARRANTY VENTLESS FIREBOX ENCLOSURE New Buck warrants this product to be free from defects in materials and components for two (2) years from date of first purchase, provided that product has been properly installed, operated and...

  • Page 23: Owner Registration

    Number and Certified Installer’s number (if applicable) for warranty coverage to begin. NAME: _____________________________________________________ ADDRESS: __________________________________________________ CITY: ______________________________________________________ STATE: ______________________ ZIP: ________________________ CUSTOMER EMAIL: ________________________________________ MODEL #: SERIAL #: ___________________________ 42ZCBB DATE OF INSTALLATION: ___________________________________ INSTALLER’S NAME: ________________________________________ PURCHASED FROM: ________________________________________...

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