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ShadowLight XL
WARNING: If the information in this manual is not followed
exactly, a fire or explosion may result causing property
damage, personal injury or loss of life.
Installation and service must be performed by a qualified
installer, service agency, or the gas supplier.
Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
FOR YOUR SAFETY:
WHAT TO DO IF YOU SMELL GAS
• Do not touch electrical switches.
• Do not try to light any appliance.
• Open windows.
• Extinguish any open flame.
• Do not use the phone in your building.
• Immediately call your gas supplier from a neighbor's
phone.
• Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire
department.
Tested by Intertek Testing Services/Warnock Hersey; 8431 Murphy Drive, Middleton, WI 53562
Direct Vent Gas Fireplace Insert
Owners Manual
AdvetIssemeNt: Quinconque ne respect pas à la
lettre les instructions dans le présent manuel risque de
déclencher un incendie ou une explosion entraíant des
dommages matérials, des lésions corporelles ou la perte
de vies humaines.
L'installation et service doit être exécuté par un qualifié
installer, agence de service ou le fourmisseur de gaz.
Ne pas entreposer ni utiliser d'essence ni d'autres vapeurs
ou liquides inflammables dans le voisinage de cet appareil
ou de tout autre appareil.
POUR VOTRE SÉCURITÉ: Que faire si vous sentez une
odeur de gaz:
• Ne pas tenter d'allumer d'appareil.
• Ne touchez à aucun interrupteur. Ne pas vous servir
des téléphones se trouvant dans le batiment où vous
trouvez.
• Evacuez la pièce, le bâtiment ou la zone.
• Appelez immédiatement votre fournisseur de gaz depuis
un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz, ap-
pelez le service dos incendies.
R3
4/09
Part #3-90-00395
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Table of Contents
Related Manuals for Harman Home Heating ShadowLight XL
Summary of Contents for Harman Home Heating ShadowLight XL
- Page 1 ShadowLight XL Direct Vent Gas Fireplace Insert Owners Manual 4/09 WARNING: If the information in this manual is not followed AdvetIssemeNt: Quinconque ne respect pas à la exactly, a fire or explosion may result causing property lettre les instructions dans le présent manuel risque de damage, personal injury or loss of life.
- Page 2 “In the Commonwealth of massachusetts, this product must be installed by a licensed massachusetts Plumber or Gas Fitter” ImPORtANt the shadowlight XL is manufactured and shipped set up for LP gas (Propane). Conversion kits (page 14) are available to convert to natural gas or back to LP gas.
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Page 3: Table Of Contents
TABLE OF CONTENTS INTRODUCTION ............4 SPECIFICATIONS ............5 OPERATION ..............8 How to Light the Fire ..........9 How to Turn Off the Fire ......... 10 INSTALLATION ............11 Clearances ............... 12 Connecting to a Gas Supply ........13 Converting to Natural Gas ........ -
Page 4: Introduction
Introduction The installation of the ShadowLight XL Fireplace Insert must conform with local codes, or in the absence of local codes, with National Fuel Gas Code, ANSI Z233.1 (NFPA 54). Installer l'appareil selon les codes ou règlements locaux, ou, en l'absence de tels règlements, selon les Codes d'installation CAN/CGA-B149. -
Page 5: Specifications
Specifications 40” 30” Front View Minimum Opening Size: 29” Inlet Outlet 14” Top View 13” Side View Front View... - Page 6 Specifications On-Off- Thermostat Switch Glass Door Face Bolt Burner_Plate Pilot Burner Face Bolt Leveling Bolt Latch Handle Hi-Low Knob Lighting On-Off-Pilot Instructions Knob Safety Label Igniter Blower Speed Switch Latch Handle Leveling Bolt...
- Page 7 Specifications Air Intake Vent On-Off Thermostat Switch On-Off Thermostat Switch Connector Leveling Bolt RAtINGs NAtuRAL PROPANe Input Rating (Btu/hr)(0-2,000 ft)(0-610m) 35,000 BTU 35,000 BTU Input Rating(Btu/hr)(2000-4500ft)(610-1375m) 34,000 BTU 34,500 BTU Min. Input Rating (Btu/hr) 21,600 BTU 20,900 BTU Orifices (DMS)(0-2000 ft)(0-610m) Orifices (DMS)(2000-4500ft)(610-1375m) Manifold Pressure (in w.c./kPa) 3.5 / .87...
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Page 8: Operation
Operation Warning: Doors Are Hot While In Operation. Wear Gloves and Only Touch PILOT Doors On The Handles. Pilot Location Shown Above door Handles ON-OFF/ Lift bottom grill with index THERMOSTAT finger and fold down to Switch access controls THERMOSTAT •... -
Page 9: How To Light The Fire
Operation Operation HOW tO LIGHt tHe FIRe 1. STOP! Read the safety information on the front cover. 2. If using the optional thermostat, set thermostat to High-Low the lowest setting. 3. Turn off electric power to the appliance. 4. Turn the ON-OFF/THERMOSTAT switch to the OFF position. -
Page 10: How To Turn Off The Fire
Operation 15. Set the High-Low Regulator to desired setting: Turn fully counterclockwise for High and fully clockwise for Low. NOte: An odor, resulting from the initial heating of new materials in your heater, is not unusual during the first fire, and in most cases will disappear after an hour or two. -
Page 11: Installation
Installation Only For Qualified Installers Packing List Inside the Insert box Inside Face box ShadowLight XL Insert ShadowLight XL Face Log set Right Door Bag of rock wool Left Door Owners Manual Hardware Pack Restrictor Plates... -
Page 12: Clearances
Shadow- Light XL Gas Fireplace Insert. Clothing or other flammable materials should not be placed on or near the ShadowLight XL. Surveiller les enfants. Garder les vêtements, les meubles, l'essence ou autres liquides à... -
Page 13: Connecting To A Gas Supply
The ShadowLight XL Direct Vent Gas Heater must be disconnected from the gas supply piping during any pressure testing of that system at pressures in excess of 1/2 psig (3.5 kPa). -
Page 14: Converting To Natural Gas
Qualified Service Agency. Note: The higher the orifice number the smaller the the shadowLight XL Fireplace Insert will burn either hole in the tip. For example, a number 31 orifice has natural gas or propane, but requires a change over a larger hole than a number 50 orifice. -
Page 15: Converting To Natural Gas
Installation Only For Qualified Installers Converting to Natural Gas Door Hooks Remove air plate by lifting it up about 3 inches and then out of firebox. Be careful not to damage side Door Latches brick panels. Remove door by pulling latches out as shown and pulling the bottom of the door out from the unit about 3”. - Page 16 Installation Only For Qualified Installers Remove three screws to change knob assembly. Install NG knob assembly in place of the LP assembly. Be sure screws are tight. Place conversion sticker (provided in Kit) on the valve. This is to permanently mark the valve that it has been converted to Natural Gas.
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Page 17: Converting To High Altitude
Specifications Converting to High Altitude Door Hooks Remove air plate by lifting it up about 3 inches and then out of firebox. Be careful not to damage side Door Latches brick panels. Remove door by pulling latches out as shown and pulling the bottom of the door out from the unit about 3”. -
Page 18: Venting
Only For Qualified Installers Venting Preliminary steps to prepare for the installation of the shadowLight XL Fireplace Insert Remove the chimney cap if one exists so that the flue may be cleaned and the venting installed. Remove any existing hearth accessories such as glass doors, spark screens, andirons, and grates. - Page 19 Typical Chimney ning the installation, and follow the manufacturer’s instructions exactly. The Simpson Duravent venting components listed below are approved for use with the ShadowLight XL Direct Vent Gas Insert. Figure__ Duraflex AL - Flexible Aluminum Pipe Lengths Chimney Cap Components...
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Page 20: Installing Into A Fireplace
Installation Only For Qualified Installers Venting and Installation Feed chimney liners down the chimney and through Remove the screw, washer and spacer from the the damper.If the fireplace opening does not allow center of the rear brick panel. Using one hand, enough room to connect the flue liners to the stove gently push out on the side brick /relief door to allow it is necessary to separate the exhaust/ intake pipe... - Page 21 Installation Only For Qualified Installers Flue Restrictor The flue restrictor can be installed after flex pipes are connected and stove is in fireplace opening. To change or install restrictor remove glass door then remove log . Next remove screw, washer and Using a 1/2”...
- Page 22 Installation Only For Qualified Installers Place rock wool on burner as shown above. The wool should be placed loosely and lightly. This wool forms the glowing ember bed and will look different depending Connect the gas pipe to the stove unit. If the pipe on placement.
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Page 23: Installation Check List
Installation Only For Qualified Installers Installation Check List 1. Verify unit is assembled for correct gas application. If not, install conversion kit available from Harman Stove Company. 2 Make sure gas line is installed in the fireplace to a point that it can be reached during installation. 3. -
Page 24: Options
Installation Only For Qualified Installers Connecting the Optional thermostat If the optional thermostat is used, it must be plugged into the terminal strip located in the lower left front corner of the heater. When installing a millivolt control system, use only a special low resistance thermostat. -
Page 25: Maintenance
A qualified service technician recommended by your Replacing the Glass and Gasket Harman dealer should conduct an annual inspection The ShadowLight XL uses part no. 3-44-00539 and maintenance of your fireplace, its venting, and fiberglass gasket in the front door. Should it ever need the installation to keep it running safely and efficiently. -
Page 26: Convection Blower Service Access
13. Assemble in reverse order. “If the vent/air intake system is disassembled for any reason, reinstall per the instructions provided for the initial installation.” Only use Authorized Harman service or Repair parts when working on your Shadowlight XL gas fireplace insert. -
Page 27: Wiring Diagram
Wiring Diagrams MAGENTA MAGENTA External Thermostat/ Remote Terminals Low Voltage DIagram Blower Blower Switch Power Cord Variable Speed Switch High Voltage DIagram... - Page 29 Burner Module Parts 1. Piezo Igniter 3-40-08220 11. Gas Tube 2-00-384128 2. Spacers 3-31-90309017 12. Control Valve 3-40-820653 3. Snap Disc 3-20-23246 13. Burner Floor 2-00-384329 4. #10 Tek Screws 3-30-511007517 14. OPS Elbow 3-40-08779 5. Valve Mounting Screws 3-30-10050081 15.
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Page 30: Trouble Shooting
trouble shooting Natural Gas Manifold Pressure Inlet Pressure 5 3.5 inches to 7 inches (High-Low Regulator turned fully counter-clockwise.) To connect test gauges, insert screwdriver into port and turn counter-clockwise one to two turns. Then install gauge hose onto fitting. If pressures are not according to specification, contact your Authorized Harman Dealer. - Page 31 trouble shooting Pilot does not light after many tries Look to see if a spark jumps Check igniter wire and Reconnect or replace from the ignitor electrode to the connections from piezo ignitor to Igniter wire. pilot when the ignitor button is ignitor ceramic at pilot.
- Page 32 trouble shooting Pilot does not stay lit Check inlet pressure Correct inlet pressure Good Adjust pilot adjustment to Check size of pilot flames achieve proper flame. Good Check Milivolt output of Replace Thermocouple thermocouple. Should be 10 or more MV. Good Replace Valve...
- Page 33 trouble shooting Main Burner will not light (with valve in “on” position) Light pilot Is Pilot lit Check Thermopile voltage at terminals marked TP on valve. Should be too low Replace Thermopile approximately 200 mv with switch “on” and approximately 400 mv with switch “off”.
- Page 36 Shadowlight Insert Manual #3-90-00395 Rev.3...
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