Ricon RDO2700 Series Service Manual

Power swing door operator

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INNOVATION IN MOBILITY
RDO2700 Series
Power Swing Door Operator
PRINT
Service Manual
©1992-01 RICON CORPORATION
32DDO04.A
02/14/02
All Rights Reserved
U.S. and foreign patents pending
Printed in the United States of America

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Summary of Contents for Ricon RDO2700 Series

  • Page 1 ® INNOVATION IN MOBILITY ™ RDO2700 Series Power Swing Door Operator PRINT Service Manual ©1992-01 RICON CORPORATION 32DDO04.A 02/14/02 All Rights Reserved U.S. and foreign patents pending Printed in the United States of America...
  • Page 2 This Ricon service manual is for use by qualified service technicians, and is not intended for use by non- professionals (do-it-yourselfers). The manual provides es- sential instructions and reference information, which sup- ports qualified technicians in the correct installation and maintenance of Ricon products.
  • Page 3 REVISION RECORD ECR/ECO PAGES DESCRIPTION OF CHANGE 3882/4864 New release, in two-book format. 32DDO04. END OF LIST 32DDO04.A...
  • Page 4: Table Of Contents

    TABLE OF CONTENTS Chapter: Page INTRODUCTION ........................1-1 RICON ONE-YEAR LIMITED WARRANTY ....................1-1 SHIPMENT INFORMATION .......................... 1-3 GENERAL SAFETY PRECAUTIONS ......................1-3 COMPONENT TERMINOLOGY ........................1-4 INSTALLATION ......................... 2-1 REQUIRED TOOLS ............................2-1 MECHANICAL INSTALLAT ION ........................2-1 ELECTRICAL INSTALLAT ION ........................
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  • Page 6: Introduction

    INTRODUCTION he RICON RDO2700 Series Power Swing Door Operators open and close swing-type van doors. They are de- signed to operate in most full size vans, and can provide up to 90° of motion for each door. The operators have adjustable linkage that provides exact positioning of each open door.
  • Page 7 • Repair or replace parts for a period of one year from date of purchase. If You Need to Return a Product: Return this Ricon product to your installing dealer. Please give as much advance notice as possible and allow a reasonable amount of time for repairs.
  • Page 8: Shipment Information

    SHIPMENT INFORMATION Ricon does not sell directly to the user because of the specialized nature of this product. The product is distributed through a worldwide network of authorized Ricon service technicians who perform actual installation. • When the product is received, unpack it and check for freight damage. Claims for any damage should be made to freight carrier immediately.
  • Page 9 The references used throughout this manual are illustrated in Figure 1-1 and defined in Table 1-1. Refer to Chap- ter IV, “Spare Parts” for more details. FIGURE 1-1: RDO2700 SERIES POWER SWING DOOR OPERATOR TABLE 1-1: RDO2700 SERIES SWING POWER DOOR OPERATOR TERMINOLOGY REF. NAME...
  • Page 10: Installation

    INSTALLATION he chapter provides instructions for installing the RICON RDO2700 Series Power Swing Door Operators into most vans. Custom installations are also possible in other types of vehicles. Please contact Ricon Product Support for assistance if a question arises that is not covered here; it is impractical to provide specific informa- tion in this manual for every possible application.
  • Page 11: Final Adjustments

    FINAL ADJUSTMENTS Refer to Figure 2-2. As packaged, the power door operators are in the "door closed" position. The rod ends should be adjusted as shown: FIGURE 2-2: ROD ADJUSTMENT 1. Refer to Figure 2-3. Fasten the rods to the door brackets. With the Swing Power Door Operator units in the closed position, place the door brackets against doors.
  • Page 12: Installation Complet

    IMPORTANT - Customer Orientation - Ricon Sales/Service Personnel must review the Warranty and Service/Owner Manual with the cus- tomer to be certain he/she understands the safe operation of the equipment. Instruct the customer to always follow the operating instructions without exception.
  • Page 13 FIGURE 2-5: DECAL LOCATIONS AND PART NUMBERS 2 - 4 32DDO04.A...
  • Page 14: Maintenance

    III. MAINTENANCE egular routine maintenance of the RICON RDO2700 Series Power Swing Door Operators is required to pro- vide optimum performance. During the Ricon warranty period, maintenance inspections must be performed by an authorized Ricon service technician at least once every six months, or sooner depending on usage. After the warranty period, maintenance inspections are recommended for the same time intervals.
  • Page 15: Troubleshooting Guide

    THE TROUBLESHOOTING GUIDE DOES NOT INCORPORATE ROUTINE SAFETY PRECAUTIONS OR PRELIMINARY PROCEDURES. ONLY A TRAINED, AUTHORIZED RICON SERVICE TECHNICIAN MUST PERFORM TROUBLESHOOTING. AFTER THE WARRANTY PERIOD, IT IS RECOMMENDED THAT TROUBLESHOOTING BE PERFORMED BY AN AUTHORIZED RICON SERVICE TECHNICIAN. TABLE 3-2: TROUBLESHOOTING GUIDE SYMPTOM...
  • Page 16: Electrical Wiring Diagrams Diagram Legend

    Yellow w/black END OF TABLE Connectors Refer to Figure 3-1. The standard electrical connectors used by Ricon are Molex .062" Series. These connectors have terminal numbers stamped onto the rear; use these numbers and colors to identify all wires. FIGURE 3-1: MOLEX CONNECTORS Labels 32DDO04.A...
  • Page 17: Door Operator Limit Switch State Description

    Symbols FIGURE 3-2: DIAGRAM SYMBOLS DOOR OPERATOR LIMIT SWITCH STATE DESCRIPTION Refer to Figure 3-3. The limit switch actuation diagram shows the state of all limit switches as the doors go from fully closed to fully open. The solid (? ) line indicates the normally closed circuit is active, while the two thin lines (=) indicate the normally open circuit is active.
  • Page 18 FIGURE 3-4: RDO2700 ELECTRICAL WIRING DIAGRAM 32DDO04.A 3 - 5...
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  • Page 20: Spare Parts

    SPARE PARTS his chapter contains parts diagrams and lists for the RICON RDO2700 Series Power Swing Door Operator. The parts diagrams are the 3D exploded view of the components referenced by numbers. The accompanying parts list contains the part reference number, description, quantity used, and the Ricon stock number. For parts identification, locate the part on the appropriate drawing and note the reference number.
  • Page 21 FIGURE 4-1: POWER DOOR OPERATOR RDO2700 SERIES 4 - 2 32DDO04.A...
  • Page 22 POWER DOOR OPERATOR RDO2700 SERIES SERIAL No's. 200000 - PRESENT REF. DESCRIPTION QTY. PART NO. CS-10-32 X 0.375 PAN PHIL (BAG OF TEN) 19718 WASHER #10 SPLIT LOCK 28272 COVER SWINGER-RH. 01707R COVER SWINGER-LH. 01707L HARNESS-SWINGER, UNIVERSAL R27-1000 RELAY, SPDT, 12VDC BOSCH...
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