Table Of Contents - Sears Free spirit 8080 Repair Manual

Table of Contents

Table Of Contents2
Section I3
Lubrication And Maintenance4
Routine Maintenance Chart4
Recommended Lubricants5
Changing Gear Box Oil6
Cleaning And Oiling The Chains6
Greasing Cycle Parts6
Lubrication And Maintenance Procedures6
Checking Spark Plugs7
Decarbonizing The Engine7
Cylinder Head And Piston Head7
Exhaust Port8
Cleaning The Muffler8
Cleaning The Air Cleaner9
Cleaning The Fuel Pipes And Lines9
Cleaning The Carburetor9
Cleaning The Main Jet, Needle Jet And Float Chamber9
Adjusting The Idling Speed10
Adjust The Play Of The Throttle Control Cable10
Exploded View Of The Carburetor10
Checking The Ignition System11
Contact Breaker Points Gap11
Checking Drive Chain Tension11
Adjusting The Starting Lever11
Checking The Brakes12
Rear Brake12
Brake Linings12
Retighten Nuts Und Bolts13
Removing The Front Wheel13
Replacing The Headlight Bulb14
Replacing Rear Light Bulb And Stop Light Bulb14
Changing Tires14
Removal Of Tire And Tube15
Tire Mounting15
Section Ii - Engine, Clutch, Reduction Gear16
Engine, Clutch, Reduction Gear - Special Tools List17
Engine, Clutch, Reduction Gear - Illustrations18
Tune-Up Specifications19
Technical Data20
Section Viii - Technical Data21
Fuel Consumption22
Engine Lubrication22
1 Speed Automatic Engine-50-Cc View23
Dismantling The Engine24
Engine Removal24
Engine Disassembly24
Engine Specifications And Tolerances27
Assembling The Engine29
Re-Assembly29
Ignition System32
Installation Of Engine33
Install Exhaust System33
Engine Won't Start34
No Spark34
Engine Kicks Back And Backfires34
Trouble Shooting34
Engine Can Be Started By Choking, But Dies When Choke Not Used35
High Speed Miss35
Poor Acceleration - Low Rpm35
Engine Seizes (Stops Suddenly)35
Fuel System And Carburetion37
Carburetor Operation Troubleshooting Tips37
Carburetor Exploded View38
Troubleshooting - Fuel System And Carburetion41
Exhaust System41
Intake Silencer View47
Rear Fork47
Shock Absorbers47
Intake Silencer Parts List48
Front Fork48
Steering Head48
Exhaust View49
Exhaust Parts List50
Magneto Generator View51
Magneto Generator Parts List52
Front And Rear Hubs53
Fuel Tank, Fuel Tab View55
Fuel Tank, Fuel Tab Parts List56
Frame, Saddle, Seat, Luggage Carrier View59
Wiring Diagram59
Frame, Saddle, Seat, Luggage Carrier Parts List60
Mudguards View63
Assembly Tolerances63
Mudguards Parts List64
Metric Conversion Table64
Index66
Chain Guard (Fairings) View67
Chain Guard (Fairings) Parts List68
Parts Manual68
Prop Stand View69
Prop Stand Parts List70
Pedals, Chains, Chain Tensioner View71
Pedals, Chains, Chain Tensioner Parts List72
Rear Wheel Suspension View73
Rear Wheel Suspension Parts List74
Front Fork With Steering View75
Front Fork With Steering Parts List76
Handlebar And Controls View79
Handlebar And Controls Parts List80
Cables View83
Cables Parts List84
Front Wheel View85
Front Wheel Parts List86
Rear Wheel View93
Rear Wheel Parts List94
Headlamp, Tail-, Stoplight, Rattle, Harness View101
Headlamp, Tail-, Stoplight, Rattle, Harness Parts List102
Speedometer With Speedometer Drive View107
Speedometer With Speedometer Drive Parts List108
Tools, Pump View109
Tools, Pump List110