TYCROP ProPass 180 Operator's Manual

TYCROP ProPass 180 Operator's Manual

Top dresser
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ProPass 180 Top Dresser
Operator's Manual
P/N: 60041006R01

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June 27, 2025

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Summary of Contents for TYCROP ProPass 180

  • Page 1 ProPass 180 Top Dresser Operator’s Manual P/N: 60041006R01...
  • Page 2 TYCROP Manufacturing Ltd. Rosedale, British Columbia, V0X 1X0, Canada www.tycrop.com Copyright © 2004 TYCROP Manufacturing Ltd. All rights reserved Manual Number: 60041006 Printed in Canada, January 4, 2006 All information, illustrations, and specifications in this manual are based on the latest information at the time of publication.
  • Page 3: Table Of Contents

    Model Name and Serial Number ................1 Purchase Date and Dealer Information ..............1 Specifications ........................3 Introduction........................5 Using this Operator’s Manual ..................5 Message Boxes ......................5 About the ProPass 180 Top Dresser ................7 Features and Benefits....................7 Components.......................7 Base Model ......................7 Options and Attachments ..................7 Tow-Behind Chassis ..................7 Toro or John Deere Truck-mount Chassis............8...
  • Page 4 TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual Operating Instructions....................21 Connecting the ProPass to the Tow Vehicle............21 Disconnecting the ProPass from the Tow Vehicle ..........21 Installing the ProPass onto a Tow Vehicle from the Storage Stand ....... 22 Removing the ProPass from a Tow Vehicle onto the Storage Stand .....
  • Page 5: Product Identification

    The identification plate is mounted near the front of the conveyor belt on the ProPass body (Figure 2).When Figure 1: Identification plate you contact an authorized TYCROP dealer for service or parts, the dealer will ask for the ProPass model name and serial number.
  • Page 7: Specifications

    TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual Specifications Weights Truck-mount storage stand 30 kg (65 lb) : These specifications are subject to MPORTANT 11 HP – HYDRAULIC 100 kg (220 lb) change without notice. They are provided for reference POWER PACK purposes only.
  • Page 8 TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual Noise Under normal operating conditions, the ProPass has an equivalent, continuous, ‘A’-weighted sound level, no greater than 75 dB (decibels). When operated with the 11HP Hydraulic Power Pack the equivalent, continuous, ‘A’-weighted sound level is 85dB(A).
  • Page 9: Introduction

    ProPass. Keep it in an accessible location. To get a replacement manual, contact an authorized TYCROP dealer. This Operator’s Manual is also available : Indicates a hazard that may AUTION cause minor or moderate injury if you do in other languages;...
  • Page 11: About The Propass 180 Top Dresser

    Base Model is built and sold separately from its Features and Benefits attachments and other optional components. The ProPass 180 Top Dresser is a lightweight, multi- The Base Model consists of a material hopper, a conveyor purpose top dresser for the turf grass maintenance industry.
  • Page 12: Toro Or John Deere Truck-Mount Chassis

    TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual Toro or John Deere Truck-mount Chassis Twin Spinner Attachment The ProPass can also be mounted on John Deere ProGators The Twin Spinner attachment can handle a variety of (Figure 4) or Toro Workman trucks.
  • Page 13: 11Hp - Hydraulic Power Pack

    TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual 11HP – Hydraulic Power Pack The 11HP Hydraulic Power Pack consists of an 11HP gasoline engine driven, self contained, hydraulic power system attached to the front hitch of the ProPass with a remote hydraulic reservoir attached to the rear chassis wall.
  • Page 15: Safety Instructions

    • Walk around the ProPass and inspect it. Check all safe and trouble-free operation of the ProPass 180 Top Dresser. decals, guards, shields, and other hardware. Also check the jack stand, hitch clevis, and attachment clamps.
  • Page 16: Hoses And Lines

    TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual Tow Vehicle Safety Hydraulic Pressure Minimum 22.7 L/m (6 U.S. gal/m) : Always use a suitable tow ARNING 138 bar (2,000 psi) vehicle to move the ProPass, even for short distances. An unsuitable tow vehicle Maximum 37.9 L/m (10 U.S.
  • Page 17: Unloading

    TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual Hills : Do not put large or heavy objects into the MPORTANT hopper. Material that is larger than the rear gate : Do not drive the ProPass on ARNING opening may damage the belt and rear gate assembly.
  • Page 18: Safety Attire

    TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual Safety Decals Important safety decals on your ProPass indicate potential safety hazards. These decals are located near areas of potential danger. Replace any decal that is damaged or lost. TY-395: Lift point TY-414: Consult Operator’s Manual...
  • Page 19 TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual 2004 TY-CROP MANUFACTURING LTD. TY-406 2004 TY-CROP MANUFACTURING LTD. TY-407 TY-406: Crush hazard— TY-400: No passengers TY-406: Shear hazard— TY-415: Do not lift avoid rotating conveyor avoid chain and gears machine when loaded belt 2004 TY-CROP MANUFACTURING LTD.
  • Page 20 TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual 2,000 lbs (907 kg) 250 lbs 50 lbs 2004 TY-CROP MANUFACTURING LTD. TY-410 (113 kg) (23 kg) 3,100 lbs(1,406 kg) 1,100 lbs (499 kg) TY-410: Grease every 25 hours— consult Operator’s Manual 2004 TY-CROP MANUFACTURING LTD.
  • Page 21 TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual S T O P S T O P 2004 TY-CROP MANUFACTURING LTD. TY -431 TY-431: Warning – Stop the engine and remove ignition key before leaving ProPass. Fire hazard – Stop the engine before refuelling 2004 TY-CROP MANUFACTURING LTD.
  • Page 23: Setup Instructions

    ProPass 180 Top Dresser Operator’s Manual Setup Instructions An authorized TYCROP dealer normally sets up the ProPass 180 Top Dresser at the time of purchase. See the Setup Manual for details. This section covers only how to install the Twin Spinner attachment or the Vortex Brush attachment onto the ProPass.
  • Page 24 TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual Figure 13: Locking clamps for Vortex Brush 6. Install the safety pins on the Twin Spinner attachment. 7. Connect the attachment’s hydraulic couplers to the ProPass hydraulic couplers. Page 20 Setup Instructions...
  • Page 25: Operating Instructions

    The return hose has an inline check valve. If the hoses are The ProPass 180 Top Dresser has balance, weight, and reversed, some ProPass functions may run backwards handling characteristics that may be different than other or not work at all.
  • Page 26: Installing The Propass Onto A Tow Vehicle From The Storage Stand

    TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual 4. Turn off the engine and set the parking brake. Installing the ProPass onto a Tow Vehicle from the Storage Stand 5. Lower each of the two rear storage jack stands until 1.
  • Page 27: Removing The Propass From A Tow Vehicle Onto The Storage Stand

    TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual 4. Remove and store the on/off pendant. 5. With the tow vehicle in neutral gear, set the parking brake and start the engine. 6. Using the vehicle lift cylinder, raise the front of the ProPass high enough for the front storage stand legs.
  • Page 28: How To Load The Propass

    TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual How to Load the ProPass How to Operate the ProPass Load the ProPass with a front-end loader, or use a larger 1. Fill the ProPass hopper with the material to be spread.
  • Page 29: How To Operate The Propass With The 11Hp Hydraulic Power Pack

    TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual 9. Place the on/off pendant within reach of the driver’s seat. How to Operate the ProPass with the How to Operate the ProPass with the 11HP Hydraulic Power Pack 11HP Hydraulic Power Pack 10.
  • Page 30: Propass Factory-Recommended Settings Guide

    TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual ProPass Factory-Recommended Settings Guide ProPass Settings for Best Performance Additional Performance Hitch position Level Use the multi-position hitch to raise or lower the ProPass for maximum performance. Test the spread pattern in a neutral area,...
  • Page 31: Disk Settings

    TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual ProPass Twin Spinner Suggested Spreading Application Guide Application Application Twin Floor Rear Gate Disk Base Approximate Percentage Spinner Control Settings Settings Spread Width Ultra Light 10 mm (3/8”) 9.1m (30’) Light 10 mm (3/8”)
  • Page 32: Propass Twin Spinner Movement Handles

    TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual ProPass Twin Spinner Movement Handles Figure 22: Twin Spinner Movement Handles A: Lift Handles – To lift the Twin Spinner to the ProPass for attachment. B: Slide Handle – To alter the Twin Spinners base position.
  • Page 33: Maintenance Instructions

    Check that the hitch conections are not loose. (If so, install a spacer between the hitch connections.) When it comes to maintenance, an authorized TYCROP dealer knows the ProPass 180 Top Dresser best. The dealer Hydraulic System can help you, on how to use the ProPass, to improve the ‪...
  • Page 34: Safety Decals

    TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual 6. If so, stop the belt and tighten both adjuster nuts half a ‪ Check the Vortex Brush bristles for wear and damage. turn. Do not over-tension. Safety Decals 7. Repeat steps 5 and 6 until the conveyor belt stops slipping.
  • Page 35: Lubrication Procedure

    TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual Lubrication Procedure Several grease fittings are located on the ProPass and the tow-behind chassis, and one on the Vortex Brush attachment. Look for the universal grease point decals (TY-410); also see Figures 24 to 27.
  • Page 36: How To Maintain The Hydraulic System

    TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual How to Maintain the Hydraulic System : TYCROP recommends that the fluid MPORTANT used in the hydraulic components be maintained at Company Recommended Hydraulic ISO Cleanliness Code 18/13 per SAE J1165. This code Fluid allows a maximum of 2,500 p/ml greater than 5 µm...
  • Page 37: Hydraulic Schematic

    TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual Hydraulic Schematic Figure 28: Hydraulic Schematic 1. Tow vehicle reservoir 2. Tow vehicle pump 3. Quick disconnect coupler (pump) 4. Quick disconnect coupler (tow vehicle) 5. Check valve 6. SV1 7. SV2 8.
  • Page 38 TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual Figure 29: Hydraulic Schematic, ProPass - 11HP Hydraulic Power Pack 1. 11HP Hydraulic Power Pack 2. Gasoline Engine 3. Hydraulic Pump 4. Hydraulic Reservoir 5. Filter 6. SV1 7. SV2 8. In 9.
  • Page 39: Electrical Schematic

    TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual Electrical Schematic Figure 30: Electrical Schematic 1. Pendant assembly 2. Toggle switch (SPST) 3. Attachment 4. Conveyor belt 5. Power 6. Pendant cable 7. ProPass 180 Top Dresser 8. Attachment solenoid valve (SV2) — On valve actuates and closes flow path. Off valve opens flow path.
  • Page 40: How To Wash The Propass

    TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual 7. If you have a tow-behind chassis, use the jack stand How to Wash the ProPass on the chassis. Salts, road tar, tree sap, fertilizers, or chemicals may damage the painted finish of the ProPass. Wash off these 8.
  • Page 41: Maintenance Record Sheet

    TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual Maintenance Record Sheet Service Performed Date Notes Maintenance Instructions Page 37...
  • Page 43: Troubleshooting

    TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual Troubleshooting ProPass Troubleshooting Guide If the problem is still occurring after all the checks listed below have been completed, contact an authorized TYCROP dealer for service. Problem Check Conveyor belt will not turn The hydraulic hose lines are connected to the tow vehicle.
  • Page 44: Twin Spinner Spread Pattern Troubleshooting Guide

    TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual 2. Replace all worn spinner disks or paddles. Twin Spinner Spread Pattern Troubleshooting Guide 3. Test the spread pattern. If you are having problems with the ProPass spread 4. Use the following troubleshooting guide to make pattern: small adjustments and refine the spread pattern.

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