Sperre HV2/210 Instruction Manual

Sperre HV2/210 Instruction Manual

Water-cooled air compressor

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INSTRUCTION MANUAL

AIR COMPRESSOR
Sperre Industri AS
Tel +47 70 16 11 00
Fax +47 70 16 11 10
E-mail:industri@sperre.com
GB
Water-cooled
HV2/210
Sperre Rotterdam BV
Tel +31 180 463 299
Fax +31 180 463 264
E-mail:rotterdam@sperre.com
Sperre Asia PTE LTD
Tel +65 763 63 00
Fax +65 763 18 11
E-mail:asia@sperre.com
April 2002
Sole suppliers of
genuine spare parts

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Summary of Contents for Sperre HV2/210

  • Page 1: Instruction Manual

    Water-cooled AIR COMPRESSOR HV2/210 April 2002 Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 genuine spare parts Fax +47 70 16 11 10...
  • Page 2: Table Of Contents

    5.7. Coolers ................. 10 5.8. Filters ..................10 6. TECHNICAL DATA............... 11-12 7. REPLACEMENT PARTS LIST ............. 13-14 8. ILLUSTRATIONS ................. 15-18 9. ILLUSTRATIONS FOR REPLACEMENT PARTS LIST ....19-20 Instruction manual for Water-cooled Air Compressor HV2/210 - 1 -...
  • Page 3: Ordering Replacement Parts

    This compressor is designed to supply compressed air for engine starting, and for the operation of air power equipment and instruments. It complies with the requirements specified by the classification institutions. Instruction manual for Water-cooled Air Compressor HV2/210 - 2 -...
  • Page 4: Safety Equipment

    The cylinder block cooling jacket is equipped with a thermometer for the monitoring of cooling water temperature. Recommended cooling water temperatures are given in Table T.2 Instruction manual for Water-cooled Air Compressor HV2/210 - 3 -...
  • Page 5: Starting Up

    DD. Set the manual valve opener in the horizontal position to relieve the load on the suction valve. EE. Turn over the compressor manually once a month. FF. The starter cabinet and other electrical equipment should also be protected from damage by corrosion. Instruction manual for Water-cooled Air Compressor HV2/210 - 4 -...
  • Page 6: Fault Tracing

    Possible causes Remedy Overheating Check cooling water Piston rings worn out Replace piston rings. circulation and temp. Inspect coolers and Defective crankcase Replace breather valve. clean if necessary. breather valve Instruction manual for Water-cooled Air Compressor HV2/210 - 5 -...
  • Page 7: Inspection And Maintenance

    - LP suction valve - Lub oil pump - HP suction valve - Cylinder through valve apertures Before ordering replacement parts, please read the - Pipe connections instructions for ordering parts. Instruction manual for Water-cooled Air Compressor HV2/210 - 6 -...
  • Page 8: Valves

    Compare with the lists and drawings of parts to ensure that the right number of parts is present. Total lifting heights of valve plates are given in Table T.4. Instruction manual for Water-cooled Air Compressor HV2/210 - 7 -...
  • Page 9: Lubricating Oil System

    A. Use a hydraulic press or extractor to remove the old bearing shell. B. Press in the new bearing shell. C. Adjust the fit of the bearing to the gudgeon pin in accordance with Table T.4. Instruction manual for Water-cooled Air Compressor HV2/210 - 8 -...
  • Page 10: Piston And Piston Rings

    Check parallel misalignment (A) between coupling halves as shown, around the circumference of the coupling halves (C). Values in mm for maximum parallel misalignment are given in Fig.4. Instruction manual for Water-cooled Air Compressor HV2/210 - 9 -...
  • Page 11: Coolers

    The air filter should be cleaned by means of a good degreasing agent. Blow the filter clean with compressed air and give it a thin coating of compressor oil. The oil filter should be replaced complete. Replacement every 1000 hours running time is recommended. Instruction manual for Water-cooled Air Compressor HV2/210 - 10 -...
  • Page 12: Technical Data

    Big end bearing bolts HP and LP ......: **1/4 9-10 Main bearing studs ..........: Bearing housing, crankcase ......... : Cylinder block to crankcase ......... : Hand hole – Air intake manifold ......: Crankcase covers..........: Instruction manual for Water-cooled Air Compressor HV2/210 - 11 -...
  • Page 13 Gudgeon pin diameter LP (mm) .... : Gudgeon pin diameter HP (mm) .... : Number of valves LP ..... : Number of valves HP ..... : Oil capacity of sump (litres) ..: Instruction manual for Water-cooled Air Compressor HV2/210 - 12 -...
  • Page 14: Replacement Parts List

    7. Replacement Parts List - Water Cooled Air Compressor - HV2/210 Part Qty. Description Part Qty. Description 1012 Crankcase 3696 Cap nut - clamping screw 1038 Crankcase cover 3697 Cap nut - lub. oil pump 1041 Crankcase cover - dipstick side...
  • Page 15 Screw - gudgeon pin bearing 7591 Cooler cover - Pos. 2 7593 Cooler cover - Pos. 4 7595 Separator 7609 Cyclone pipe 7620 Stud - cooler cover Pos. 2 7645 Drain plate Instruction manual for Water-cooled Air Compressor HV2/210 - 14 -...
  • Page 16: Illustrations

    Fig. 1 Instruction manual for Water-cooled Air Compressor HV2/210 - 15 -...
  • Page 17 Instruction manual for Water-cooled Air Compressor HV2/210 - 16 -...
  • Page 18 Instruction manual for Water-cooled Air Compressor HV2/210 - 17 -...
  • Page 19 Instruction manual for Water-cooled Air Compressor HV2/210 - 18 -...
  • Page 20: Illustrations For Replacement Parts List

    HV2/200 – HV2/210 – HV2/219 NOV. 2001 Low pressure Low pressure High pressure High pressure suction valve delivery valve suction valve delivery valve...
  • Page 21 HV2/210 APRIL 2002 3519 3486 3505 3533 3384 3398 3544 3468 4624 3716 4053 4433 1366 3906 2998 3906 4420 7609 4296 3906 3929 3929 3929 4296 4193 4240 7747 4070 7750 7593 3927 3932 7754 4447 7591 7665 1103...

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