XS Power IntelliCHARGER User Manual

XS Power IntelliCHARGER User Manual

Microprocessor controlled multi-stage 12v/14v/16v automatic battery charger

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Microprocessor Controlled Multi-Stage 12V/14V/16V
Automatic Battery Charger
P/N 1005

User GUide

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Summary of Contents for XS Power IntelliCHARGER

  • Page 1: User Guide

    Microprocessor Controlled Multi-Stage 12V/14V/16V Automatic Battery Charger P/N 1005 User GUide...
  • Page 2 Trademarks, registered trademarks, and product names are the property of their respective owners and are used herein for identification purposes only. Notice of Copyright IntelliCHARGER User Guide © January 2006-2013 by XS Power. All rights reserved. disclaimer UNLESS SPECIFICALLY AGREED TO IN WRITING, XS POWER:...
  • Page 3: Table Of Contents

    Chapter 1 contains information on safety guidelines, and the features, switches, and indicators on the front panel of the IntelliCHARGER. Chapter 2, Operation ................p. 5 Chapter 2 explains how to operate the IntelliCHARGER correctly to charge a performance battery. Chapter 3, Troubleshooting ............
  • Page 4 XS Power IntelliCHARGER User Guide Chapter 1 The IntelliCHARGER generates a low DC voltage and high DC current to the battery being charged. Operating the IntelliCHARGER incorrectly or misusing it may damage the charger or create hazardous conditions for the user.
  • Page 5 IntelliCHARGER very easy to use. Multi-Stage Charging At the heart of the technology in the XS Power IntelliCHARGER are the three distinct charging stages. During the first stage, called “Bulk” charging, the current is fixed according to the charge rate switch on the front panel and the voltage is allowed to float.
  • Page 6 Front and rear Panel XS Power IntelliCHARGER User Guide Chapter 1 switches and indicators 1) Volt & AMP Output Display: (Selectable) Indicates either voltage or amperage output of charger. During stage 1 “Bulk Charging”, amperage will display the selected charge rate. During stage two or absorption charging, this rate will naturally fall to zero as the battery percent of charge approaches 100%.
  • Page 7 9) Someone should be in the range of your voice or close enough to come to your aid when working with a lead-acid battery. 10) Do not attempt to remove the vent covers on sealed lead-acid batteries such as the XS Power 16V AGM battery. Sealed batteries operate on a slight positive cell pressure. Venting this pressure will ruin the battery.
  • Page 8: Chapter 2, Operation

    Charging Lead-Acid Batteries WARNING: Before you start to charge batteries read the “Important Safety Instructions” on page (1) and take all safety precautions when working with batteries. The IntelliCHARGER has been designed to provide fully automatic recharge of 12V, 14V and 16V AGM and gel-cell batteries. To charge your 12V, 14V or 16V battery: 1) If possible, disconnect all loads from the battery, by removing battery cables, opening a disconnect switch, or switching loads off.
  • Page 9: Chapter 3, Troubleshooting

    Chapter 3 will help you identify and remedy the common problems than can occur with the IntelliCHARGER. Please read this chapter before calling Customer Service. If you cannot solve the problem with the IntelliCHARGER, record the information asked for on “Information About Your System”...
  • Page 10: Appendix A, Specifications

    Appendix A XS Power IntelliCHARGER User Guide Appendix A specifications important: Specifications are subject to change without notice. Physical specifications - Dimensions ....... 8 ” W x 7” H x 11 ” D - Weight ....... 24 lbs (10.87 kg) - AC Input Connections ..5.0’ (1.5 m) AWG 16 - DC Output Connections ..6.0’ (1.8 m) AWG 10 electrical specifications - Absorption Voltage .....
  • Page 11: Appendix B, Battery Charging

    • Stage Three - Float Bulk Charge In the first stage, known as “bulk” charging, the IntelliCHARGER delivers its full-rated output current. This constant current is delivered to the batteries until the battery voltage approaches its absorption voltage, either 2.5V per cell or 2.375V per cell depending on battery type selected.
  • Page 12: Faqs

    FAQ’s XS Power IntelliCHARGER User Guide Figure B-1 Three-stage charging profile FAQ’s Can I change the clamps on the charger with quick disconnects? Yes. We recommend soldering all electrical connections where possible. Can I run my electric water pump and cooling fan while charging? Yes with a word of caution.
  • Page 13 Therefore the size of the batteries and their depth of discharge will play a role in the answer here. Given they were all XS Power 16V AGM batteries with a size of 45Ah at 100% discharged, you can charge up to four in parallel in ten hours.
  • Page 14: Warranty

    If the product is not covered under the terms of this warranty. XS Power will advise you of the costs to carry out any repairs necessary and the unit will be shipped to you on receipt of payment for the work including the return freight charges.
  • Page 15: Contact Information

    XS Power IntelliCHARGER User Guide Info/Contact Your system Tell Us About Your system As soon as you unpack your XS Power IntelliCHARGER, record the following information and be sure to keep your proof of purchase. Serial Number (on back panel) Purchased From Purchase Date If you need to contact Customer Service, please record the following details before calling.
  • Page 16 86 5. 688 . 5 9 5 3 xs p owe rb att eri es.c o m...

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