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ROTARY GLASSWASHER
INSTALLATION AND OPERATION
(GWR-24)
Printed in the USA
100 Haul Rd. Wayne, NJ 07470 • Toll Free: (800) 631-0442 • Fax: (973) 872-1129
sales@krowne.com • www.krowne.com • www.facebook.com/KrowneMetal • www.twitter.com/KrowneMetal
INSTRUCTION MANUAL
SERIAL NO.
Krowne Metal Corporation
MODEL: ROTATION:
GWR-24
CLOCKWISE
GWR-24L COUNTER-CLOCKWISE
DOOR & CONTROLS ON LEFT
GWR-24R CLOCKWISE
DOOR & CONTROLS ON RIGHT
Rev. 1/2012
No. GWR-1.00
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Summary of Contents for Krowne GWR-24
- Page 1 DOOR & CONTROLS ON RIGHT (GWR-24) SERIAL NO. Printed in the USA Krowne Metal Corporation Rev. 1/2012 No. GWR-1.00 100 Haul Rd. Wayne, NJ 07470 • Toll Free: (800) 631-0442 • Fax: (973) 872-1129 sales@krowne.com • www.krowne.com • www.facebook.com/KrowneMetal • www.twitter.com/KrowneMetal...
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Page 2: Service Information
For future reference, record your dishwasher information in the box below. Model Number__________________________ Serial Number______________________ Voltage___________________ Hertz__________________ Phase_________________ Service Agent __________________________________ Tel:______________________ Parts Distributor ________________________________ Tel:______________________ SERVICE CONTACT INFORMATION Krowne Metal Corporation Toll-Free: (800) 631-0442 100 Haul Road Phone: (973) 305-3300 Wayne, NJ 07470 Fax: (973) 872-1129 Email: service@krowne.com... - Page 3 PLEASE FAX TO (973) 872-1129 TO COMPLETE REGISTRATION YOU CAN ALSO REGISTER YOUR WARRANTY ONLINE AT WWW.KROWNE.COM/WARRANTY-GW Krowne Metal Corporation 100 Haul Rd. Wayne, NJ 07470 • Toll Free: (800) 631-0442 • Fax: (973) 872-1129 sales@krowne.com • www.krowne.com • www.facebook.com/KrowneMetal • www.twitter.com/KrowneMetal...
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Page 4: Limited Warranty
Limited Warranty LIMITED WARRANTY Krowne Metal Corporation, (herein referred to as "The Company"), 100 Haul Road, Wayne, New Jersey 07470 warrants machines, and parts, as set out below. Warranty of Machines: The Company warrants all new machines of its manufacture bearing the name "Krowne Metal Corporation" to be free from defects in material and workmanship for a period of one (1) year after the date of installation or fifteen (15) months after the date of shipment by The Company, whichever occurs first. -
Page 5: Table Of Contents
Table of Contents TABLE OF CONTENTS Installation Unpacking Utility Connections Chemicals Operation Cleaning Troubleshooting Service Replacement Parts Electrical Schematic Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com... - Page 6 Blank Page This Page Intentionally Left Blank Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com...
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Page 7: Unpacking
Connections Remove the (2) pallet bolts holding the glasswasher to the pallet. Pallet Glasswasher plumbing connections extend below the pallet. Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com... - Page 8 Thread (1) leg in each corner of the machine base 6"-7½" 1½" Level front-to-back and side-to-side Make sure to install the legs tightly. Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com...
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Page 9: Installation
6 ft. /1.5 m flexible cord and plug supplied 39" [991] NEMA 6-15P electric outlet 7¼" [184] 8¾" [222] 13½" [343] Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com... - Page 10 Insert the stiffener tube and pick-up tubing into its container and stow the supply containers in the lower compartment as shown to the right. Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com...
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Page 11: Chemicals
A separate rinse-aid is not needed when Iodophor is used as a sanitizer. Turn the Injector Concentration Screw fully counter-clockwise until the rinse-aid injector rotor stops turning. Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com... - Page 12 The diagram below shows the major components of the glasswasher and the flow of water and chemicals during normal operation. Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com...
- Page 13 Place glassware on the conveyor. Flush The conveyor stops automatically when when the clean glassware operates the conveyor stop switch. Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com...
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Page 14: Operation
The detergent tank will fill automatically. Load glasses on the conveyor. The conveyor will stop when the glasses contact the conveyor shut-off switch. Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com... -
Page 15: Cleaning
Flush the spray tube assembly, then reinstall in the glasswasher. Repeat for each spray tube assembly. Reassemble the glasswasher in reverse order for continued operation, or leave disassembled overnight to aid drying. Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com... -
Page 16: Troubleshooting
Glasswasher not level Leg(s) are not screwed firmly Tighten leg(s) or replace. or rocks back and forth. into machine base. Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com... - Page 17 Contact service agent to Flow control washer repair solenoid valve. in cold water solenoid valve is defective. Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com...
- Page 18 Open rinse water mixing valve derside of wash compartment. until temperature of water 70°F/21°C Vacuum breaker at rear of Replace vacuum breaker. glasswasher leaking. Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com...
- Page 19 Dispensing pump is defective. Authorized service agent must inspect and repair Chemical pumps out of adjustment Chemical supplier must adjust chemical pumps. Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com...
- Page 20 Blank Page This Page Intentionally Left Blank Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com...
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Page 21: Service Replacement Parts
Vacuum Breaker Assembly Wash Pump and Piping Inlet Plumbing Sanitizer Plumbing Detergent Tank Assembly Control Box Assembly Options and Accessories Electrical Schematic Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com... -
Page 22: Base Assembly
Base Assembly Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com... - Page 23 GW-2112 Label, (Clean Screens Daily) GW-2113 Label, (Warning...) GW-2114 Data Plate Label GW-2115 Cleaning Instructions Label GW-2116 Electrical Schematic Label Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com...
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Page 24: Conveyor, Guides, Curtains
Conveyor, Guides, Curtains Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com... - Page 25 GW-2201 Conveyor Guide Block GW-2202 Conveyor Tray GW-2203 Drive Gear GW-2204 Conveyor GW-2205 Curtain Rod (3/8"D x 24"L) GW-2206 Curtain Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com...
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Page 26: Wash Hubs, Spray Arms
GWR-24 and GWR-24R Clockwise conveyor rotation Shown lower rinse spray arm lower wash spray arm notch on left notch in center Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com... - Page 27 Note: *Wash and rinse spray arms have notches to make sure they are installed correctly. The illustration on page 20 is for the clockwise conveyor rotation Models GWR-24 and GWR-24R. The GWR-24L conveyor rotaton is counter-clockwise. The location of the wash and rinse spray arms are different than the models mentioned above.
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Page 28: Conveyor Stop Switch
Conveyor Stop Switch Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com... - Page 29 Carriage Bolt 10-24 x 1/2" GW-2407 Switch Nut Plate GW-2408 Switch 15A GW-2409 Screw 4-40 x 1/2" GW-2410 Shut-Off Assembly (Includes Items 1,2,3) Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com...
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Page 30: Drive Motor Assembly
Drive Motor Assembly Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com... - Page 31 GW-1507 Screw, Truss Slot 10-32 x 3/8" SST GW-2504 Drive Motor Housing Cover GW-2505 Drive Motor GW-2506 Drive Motor Housing Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com...
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Page 32: Vacuum Breaker Assembly
Vacuum Breaker Assembly Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com... - Page 33 Vacuum Breaker Repair Kit GW-2603 1/2" MPT x 1/2" Hose Barb GW-2604 Plumbing Support GW-2605 Washer, Flat 1/4" GW-2606 Nylon Locknut 1/4-20 Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com...
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Page 34: Wash Pump And Piping
Wash Pump and Piping Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com... - Page 35 GW-2708 Pump Hose Connector GW-1316 Clamp, Gear Min 5/16" Max. 7/8" SST GW-2708 Braided Hose 1/2" GW-2709 Braided Hose 3/8" Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com...
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Page 36: Inlet Plumbing
Inlet Plumbing To Vacuum Breaker To Detergent Tank Cold Water Valve Hot Water Valve Water solenoid detail Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com... - Page 37 Washer, Seal GW-1520 Strainer Screen, Solenoid Valve GW-1511 Screw, 8-32 x 1/2", Slot, RH SST GW-2811 Coil, Solenoid Valve, 230VAC/60 Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com...
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Page 38: Sanitizer Plumbing
Sanitizer Plumbing Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com... - Page 39 0-30 PSI Pressure Gauge GW-2908 Plumbing Clamp GW-1013 Bolt, Hex Head Flange, 1/4-20 x 3/8" SST GW-2909 1/8" Hose Barb Fitting Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com...
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Page 40: Detergent Tank Assembly
Detergent Tank Assembly To control box Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com... - Page 41 Thermostat, Wash Tank GW-3026 Thermostat Adapter GW-3027 Detergent Tank Heater 3kW GW-3028 Detergent Tank Standpipe GW-3029 Label (Clean Screens Daily) Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com...
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Page 42: Control Box Assembly
Control Box Assembly To glass washer From chemical container Rinse-aid Sanitizer Detergent Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com... - Page 43 Strain Relief Bushing (1/2") GW-3119 Screw, 6-32 x 1/2" GW-1604 Hose, 1/8" ID x 1/4" OD (Rinse Aid & Sanitizer) Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com...
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Page 44: Options And Accessories
Options and Accessories Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com... - Page 45 GW-3210 Drain Screen GW-3211 Nipple, 3/8" x 1/2" SST GW-3212 O-Ring GW-3213 Washer, 1-5/16" x 5/8" x .08" GW-3214 Locknut Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com...
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Page 46: Electrical Schematic
Electrical Schematic Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com... - Page 47 Blank Page This Page Intentionally Left Blank Krowne Metal Corporation | 100 Haul Road | Wayne, NJ 07470 Phone: (800) 631-0442 | Fax: (973) 872-1129 | www.krowne.com...
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