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OPERATORS' GUIDE
REL-HPU-2000
2,000 PSI - POWER UNIT
18 HP Gasoline/Hydraulic
NOTICE
Sizes, weights and tool specifi cations
listed in this manual are subject to
change without notice.
Please consult factory for information
and updates.
WARNING
All information found in this guide
must be read and understood
before use or testing of tool.
Failure to read and understand warnings
and safe handling instructions could result in
severe personal injury and or death.
The
needed to operate any standard Type I or
Type II hydraulic equipment.
The Briggs & Stratton 18 hp gasoline engine
delivers 2,000 psi of hydraulic pressure at
either selected flow setting of 5 or 8 GPM.
DISTRIBUTED BY
REL-4000SA Manual 03-11
1
REL-HPU-2000
provides all the power
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Table of Contents
Summary of Contents for Reliable Equipment REL-HPU-2000
- Page 1 OPERATORS’ GUIDE REL-HPU-2000 2,000 PSI - POWER UNIT 18 HP Gasoline/Hydraulic NOTICE Sizes, weights and tool specifi cations listed in this manual are subject to change without notice. Please consult factory for information and updates. WARNING REL-HPU-2000 provides all the power...
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Page 2: Distributor Information
DISTRIBUTED BY THIS SYMBOL INDICATES ITEMS OF EXTREME IMPORTANCE. Safety of user and others may be in jeopardy if these instructions are not read and understood. Failure to observe these warnings could result in serious injury or death. The information in this manual is intended to guide the user in the use and application of this tool. -
Page 3: Table Of Contents
TABLE OF CONTENTS DISTRIBUTOR INFORMATION ..............2 TABLE OF CONTENTS ................3 REGISTRATION ..................3 DESCRIPTION ..................4 TOOL SPECIFICATIONS ................4 SAFETY INFORMATION AND WARNINGS ...........5-8 MAJOR COMPONENTS ILLUSTRATION ..........9 OPERATING INSTRUCTIONS ............10-11 DAILY MAINTENANCE ................12 HYDRAULIC FLUIDS ................12 LABELS &... -
Page 4: Description
REL-HPU-2000 2,000 PSI - PUMP 18 HP Gasoline/Hydraulic The REL-HPU-2000 provides all the power needed to operate any standard Type I or Type II hydraulic equipment. The Briggs & Stratton 18 hp gasoline engine delivers 2,000 psi of hydraulic pressure at either user selected flow setting of 5 or 8 gallons per minute. -
Page 5: Safety Information And Warnings
BEFORE USING THIS TOOL, READ THE WARNINGS and the recommended practices described in this manual. Failure by the operator to read and fully understand these warnings will leave this person unqualified to use and operate this tool. Property damage, severe personal injury, WARNING and/or death could result by not following these warnings. - Page 6 SAFE OPERATION & CARE USE THIS TOOL FOR ITS INTENDED PURPOSE ONLY Any other use can result in injury or property damage. INSPECT TOOL BEFORE USE. Replace any worn, damaged WARNING or missing parts. A damaged or improperly assembled tool may malfunction, injuring operator and/or nearby personnel.
- Page 7 HOSES AND FITTINGS There exists the potential for shock in using anything other than certifi ed non-conductive hoses and hydraulic oil with dielectric properties, when using system components near energized electrical WARNING lines. Failure to recognize these conditions could cause electrocution. Hoses and fittings used with this tool must comply with S.A.E.
- Page 8 USE ALL APPROPRIATE AND APPLICABLE PERSONAL SAFETY EQUIPMENT as required by the operating company. NEVER OPERATE THE REL-HPU-2000 POWER UNIT IN A CLOSED SPACE ALWAYS INSPECT TOOL for wear or deterioration or damage every day. Worn or damaged parts may cause malfunction of tool or unsafe circumstance.
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Page 9: Major Components Illustration
REL-HPU-2000 MAJOR COMPONENTS - CONTROL SIDE HANDLE, FOLDING HANDLE RELEASE FILL CAP, GASOLINE TANK, GASOLINE CONTROL PANEL BOLT, BATTERY COVER PNEUMATIC BATTERY COVER TIRES MOTOR SIDE FOOT FRAME OIL CHECK COOLER GUARD FILL CAP, HYDRAULIC FLUID RELIEF VALVE TANK, HYDRAULIC FLUID... -
Page 10: Operating Instructions
WARNING Consult your training or safety personnel or supervisor as needed. NEVER OPERATE THE REL-HPU-2000 POWER UNIT IN A CLOSED SPACE Inhalation of exhaust fumes may be fatal. Do not use this tool under unsafe working conditions or locations. -
Page 11: Control Panel
CONTROL PANEL HOUR CHOKE METER FLOW SELECTOR ON/OFF CONTROL VALVE FUEL START PRESSURE “OUT” RETURN “IN” START UP Ensure that the Flow Selector Switch is in the OFF position. Pull CHOKE knob out. Turn the KEY to the START position. Release the key when the engine starts. Gradually push the CHOKE knob in as the engine begins to idle smoothly. -
Page 12: Daily Maintenance
DAILY MAINTENANCE IMPORTANT: The greatest cause of hydraulic system failure is dirt. Prevent the introduction of foreign matter into the unit via hydraulic fl uid, dirty connections or accumulation of sediment. The life, reliability, and safety of the tool is dependent on proper maintenance. Engine Maintenance - refer to the maintenance schedule and general maintenance instructions in the Engine Maintenance and Operation Manual furnished with the power unit. -
Page 13: Labels & Battery
92 Steamwhistle Drive • Ivyland, PA 18974 • USA and recommended practices described Phone: 215-357-3500 • Fax: 215-357-9193 in the manual. Failure by the operator to MODEL: REL-HPU-2000 read and fully understand the warnings will leave this person unqualifi ed to use CAUTION MAX. -
Page 14: General Maintenance
GENERAL MAINTENANCE Engine Maintenance - refer to the maintenance schedule and general maintenance instructions in the Engine Maintenance and Operation Manual furnished with the power unit. Check Hydraulic Fluid quality. Replace Hydraulic fl uid as needed. Please dispose properly. Hydraulic fl uid may be drained into a container, or pumped out using a portable drill pump. Cloudy/Milky hydraulic fl... -
Page 15: Troubleshooting & Repair Intro
TROUBLESHOOTING TIPS AND FIELD SOLUTIONS NO FUEL CHECK FUEL - ADD AS REQUIRED FLOW SELECTOR ENGAGED RETURN SELECTOR TO THE OFF POSITION ENGINE WILL NOT START WEAK BATTERY OR TEST BATTERY - CHARGE OR REPLACE BATTERY NOT CONNECTED CHECK CONNECTION AND CABLES REFER TO THE ENGINE MAINTENANCE &... - Page 17 NAME .............. PART # ......QTY SCREW ............018001 ......2 BUSHING ............018002 ......2 GEAR PUMP ........... 018003 ......1 SCREW ............018004 ......4 BUSHING ............018005 ......4 PUMP COUPLING FLANGE ......018006 ......1 COUPLING ............018007 ......1 KEY ..............
- Page 19 NAME .............. PART # ......QTY BAFFLE ............018035 ......1 HYDRAULIC TANK ......... 018036 ......1 BOLT ............... 018037 ......2 BUSHING ............018038 ......2 FLANGE ............018039 ......1 OIL LEVEL VIEWER ........018040 ......1 SCREW ............018041 ......4 FAN WHEEL ...........
- Page 21 NAME .............. PART # ......QTY SCREW ..............018063 ......7 NUT ................ 018064 ......7 HANDLE GRIP ............018065 ......1 CHOKE ASSEMBLY ..........018066 ......1 MALE QUICK COUPLING ........018067 ......1 FEMALE QUICK COUPLING ......... 018068 ......1 HOSE FITTING ............018069 ......2 SCREW ..............
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Page 22: Hoses Fittings & Clamps - Drawing & Parts List
HOSES, FITTINGS AND CLAMPS NAME .............. PART # ......QTY HOSE CLAMP ..........018028 ......4 90 DEGREE ELBOW ........018106 ......1 ELBOW CONNECTOR ........018107 ......1 HOSE .............. 018108 ......1 HOSE CONNECTOR ........018109 ......1 HOSE .............. 018110 ......1 HOSE CONNECTOR ........ -
Page 23: Wiring - Diagram & Parts List
WIRE HOUR DIAGRAM METER PRESSURE SWITCH GREEN BATTERY WHITE PRESSURE BLACK SWITCH (OPTION) GREEN BLACK YELLOW STARTER ENGINE END LINK BLACK WHITE RECTIFIER SHUT OFF SWITCH NAME .............. PART # ......QTY WIRE ASSEMBLY (RED) ........ 018114 ......1 WIRE ASSEMBLY (BLACK) ......018115 ......1 WIRE ASSEMBLY (GREEN) ...... -
Page 24: Visual Warnings, Contact Information & User Notes
Maintenance Records Date... - Page 25 Maintenance Records Date...
- Page 26 USER NOTES Read Manual Protective Head Wear Protective Eye Wear Protective Clothing Hearing Protection If you have any questions regarding the information in this manual please contact RELIABLE EQUIPMENT Protective Foot Wear at the address, phone or fax numbers shown below. Electrical Shock 92 Steamwhistle Drive Ivyland, PA 18974 Hot Surfaces...