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Genlyte VL2500 Spot Luminaire User Manual

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  • Page 2 ® VARI❋LITE is a trademark owned by Genlyte Thomas Group LLC and is registered in the United States and other countries. ™ VL1000™, VL2000™, VL2201™, VL2202™, VL2400™ (and the individual product designations), VL2500™, VL3000™, VL3500™, Series 1000 ™ ™ ™...
  • Page 3 To obtain warranty service, please contact customer service at 1-877-VARI-LITE (1-877-827-4548) or customerservice@genlyte.com and request a Return Material Authorization (RMA) for warranty service. You will need to provide the model and serial number of the item being returned, a description of the problem or failure and the name of the registered user or organization.

  • Page 4: Declaration Of Conformity

    ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Compliance Notice This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment.

  • Page 5: Safety Notice

    OREWORD Safety Notice It is extremely important to read ALL safety information and instructions provided in this manual and any accompanying documentation before installing and operating the products described herein. Heed all cautions and warnings during installation and use of this product. Safety symbols used throughout this manual are as follows: CAUTION advising of potential damage to product.
  • Page 6 ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXCESSIVE EXPOSURE TO UV RADIATION 1. Many VARI❋LITE® luminaires use a lamp that produces UV radiation. DO NOT look directly at lamp. 2. It is hazardous to operate luminaires without lens or shield. Shields, lenses, or ultraviolet screens shall be changed if they have become visibly damaged to such an extent that their effectiveness is impaired.
  • Page 7 OREWORD Sicherheitshinweise Es ist äußerst wichtig, ALLE Sicherheitsinformationen und -hinweise in diesem Handbuch und dem beiliegenden Informationsmaterial zu lesen, bevor Sie die hierin beschriebenen Produkte installieren bzw. bedienen. Halten Sie bei der Installation und dem Einsatz dieses Produkts alle Warnhinweise und Vorsichtsmaßnahmen ein.
  • Page 8 ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL WARNUNG: HINWEISE ZUM SCHUTZ GEGEN ÜBERHÖHTE UV-STRAHLUNG 1. Viele VARI❋LITE®-Scheinwerfer verwenden die Lampentyp, der UV-Strahlen abgibt. SCHAUEN SIE NICHT direkt in die Lampe. 2. Es ist gefährlich, Leuchten ohne Linsen oder Blenden zu bedienen. Blenden, Linsen oder Ultraviolettschirme müssen ausgetauscht werden, sofern deren Schutzwirkung durch sichtbare Beschädigung (z.
  • Page 9 OREWORD Notes de sécurité Avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est extrêmement important de lire TOUS les renseignements et TOUTES les directives de sécurité contenues dans ce guide ainsi que toute documentation jointe. Tenir compte de tous les avertissements et suivre toutes les précautions pendant l’installation et l’utilisation de cet appareil.
  • Page 10 ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL AVERTISSEMENT: DIRECTIVES POUR SE PROTÉGER CONTRE UNE EXPOSITION EXCESSIVE AUX RAYONS UV 1. Plusieurs luminaires VARI❋LITE® utilisent une lampe qui produit des rayons UV. NE PAS fixer son regard sur la lampe. 2.
  • Page 11 OREWORD Aviso sobre Seguridad Es muy importante leer TODA la información e instrucciones sobre seguridad que se indica en este manual así como en los documentos adjuntos antes de instalar y operar los productos descritos. Se debe prestar atención a todos los avisos y advertencias durante la instalación y uso de este producto. Los símbolos de seguridad usados en este manual son los siguientes: CUIDADO, indica posibles daños al producto.
  • Page 12 ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL ADVERTENCIA: INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA LA EXPOSICIÓN EXCESIVA DE RADIACIÓN ULTRA VIOLETA 1. Muchas luminarias VARI❋LITE® usan un tipo de lámpara que produce radiación UV. NO mire directamente a la lámpara. 2.
  • Page 13 OREWORD 02.9 676.00 19 0 18-November-2004...
  • Page 14 ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL 18-November-2004 0 2.9676 .0019 0...

  • Page 15: Table Of Contents

    Chapter 1. Description Features Overview........................4 Components Included Items......................5 Replacement Items/Accessories................... 5 VL2500 Spot Luminaire ....................6 Chapter 2. Installation Power and Data Cabling Requirements Power ........................... 8 Current vs. Voltage....................9 Data Cables ........................ 10 Recommended Cable Types/Manufacturers............11 Termination Connector..................
  • Page 16 ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL DMX Mapping CYM Crossfade Color Mixing and Dimmer.............. 27 Fixed Color and Gobo Control................... 27 Beam Control ......................35 Luminaire Timing Luminaire Timing Channel Information ..............36 Control Channel Functions ..................43 Updating Software Reprogramming Luminaires ..................

  • Page 17: About This Manual

    Source VL2500™ Spot Luminaire 20.9676.0001 Additional Documentation A service manual for extended maintenance of the VL2500 spot luminaire is available in both printed and electronic (PDF) formats: • VL2500 Spot Luminaire Service Manual (02.9676.0020) - Testing, Troubleshooting, Component Replacement and Illustrated Parts Breakdown.

  • Page 18: Text Conventions

    Contact the Vari-Lite Customer Service Department, 9am -6pm CST Monday through Friday, at the following: phone: 1-877-VARI-LITE (1-877-827-4548) or +1-214-647-7880 email: customerservice@genlyte.com Additional Resources For additional resources and documentation, please visit our website at www.vari-lite.com and follow the Support link.

  • Page 19: Chapter 1. Description

    HAPTER Description This chapter contains descriptions of luminaire features and components, along with a list of accessories which are available. • Features • Components 02 .9676 .0019 0 18-November -2004...

  • Page 20: Features

    VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Features Overview The VL2500 spot luminaire contains the following standard features: • CYM color mixing system. • Variable beam focus to soften the edges of gobos or spots and enable gobo morphing.

  • Page 21: Components

    VL2500 Documentation CD ROM VL2500 Spot Luminaire Product Registration Card Mounting Brackets Figure 1-1: VL2500 Spot Luminaire Packing List Replacement Items/Accessories The following optional and/or replacement items can be ordered directly from Vari-Lite. (Please order by Vari-Lite part number.) Vari-Lite Part No.

  • Page 22: Vl2500 Spot Luminaire

    ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL VL2500 Spot Luminaire The following illustration shows the major luminaire components and controls. Removable Lamp Assembly (to access lamp for replacement) Truss Hook Bracket Assembly Upper Enclosure Assembly AC Input Cable...

  • Page 23: Chapter 2. Installation

    HAPTER Installation This chapter contains instructions for installation of the luminaire. It includes connecting power and data, along with instructions for powering up the luminaire for the first time and addressing it within your system. • Power and Data Cabling Requirements •...

  • Page 24: Power And Data Cabling Requirements

    ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Power and Data Cabling Requirements Power The luminaire requires standard AC power distribution from 100-240 VAC, 50/60 Hz. Three amps to twelve amps will be required depending on the AC supply voltage and product model. Depending on the application, the luminaire’s AC input cable may require a different connector.

  • Page 25: Current Vs. Voltage

    NSTALLATION OWER AND ABLING EQUIREMENTS Current vs. Voltage The following table provides the luminaire’s current draw at specific voltages. Current is calculated with the lamp on and all motors sequencing. Table 2-1: Current vs. Voltage Voltage @ 60Hz Current 100.0 10.6 110.0 120.0...

  • Page 26: Data Cables

    ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Data Cables The luminaire is equipped with two, 5-pin XLR connectors for DATA IN and DATA THRU (out) applications. DATA IN requires a 5-pin, female XLR connector and DATA THRU requires a 5-pin, male XLR connector.

  • Page 27: Recommended Cable Types/Manufacturers

    NSTALLATION OWER AND ABLING EQUIREMENTS Recommended Cable Types/Manufacturers These are only a few of the suitable cable types. Any quality EIA485, twisted pair, 120 ohm, shielded cable will also work. ∗ Type Pairs Jacket Temp (F) ZΩ Belden Cables 1215A IBM Type 6 Office cable 1269A...

  • Page 28: Termination Connector

    ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Termination Connector A XLR termination connector is required at the last luminaire (or "far end of the line") to prevent signal reflections. Signal reflections may cancel out the signal at certain line lengths, resulting in errors. The terminator is also necessary for software downloads and running tests on multiple luminaires.

  • Page 29: Installation Procedures

    NSTALLATION NSTALLATION ROCEDURES Installation Procedures Installing Lamp In the event the lamp was packed separately during shipment, it will be necessary to install in the luminaire before use. WARNING: Ensure that power is removed from luminaire when installing lamp. CAUTION: Wear cotton gloves or other covering while installing lamp. Touching lamp glass with bare fingers will leave oil and may cause the lamp to explode or reduce lamp life.

  • Page 30: Hanging The Luminaire

    ANUAL Hanging the Luminaire The VL2500 spot luminaire can be hung horizontally or vertically from any structure designed to work with the type of load created by this moving luminaire. Two mounting bracket assemblies (provided) are used to attach truss hooks or other mounting hardware as required. Many compatible truss hooks are available from different manufacturers for your particular needs.
  • Page 31 NSTALLATION NSTALLATION ROCEDURES Step 3. While pulling up on locking mechanism release, fit keyed holes onto raised mounting buttons at bottom of enclosure. Slide forward and release locking mechanism to lock in place. Ensure brackets are locked securely. (Always face brackets in same direction as shown.) WARNING: Ensure that the bracket locking mechanism is fully seated after the bracket is installed on the luminaire.
  • Page 32 ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Installing in Truss: Step 1. Using two people, lift luminaire into mounting position. Step 2. Secure in place with truss hook. Ensure truss hook hardware that locks hook in place (e.g. wing bolt) is properly tightened and that luminaire is fully supported.

  • Page 33: Floor Mounting The Luminaire

    NSTALLATION NSTALLATION ROCEDURES Floor Mounting the Luminaire The luminaire enclosure is sufficient to stabilize the luminaire in a floor installation, provided that the mounting surface is flat and sturdy. Be sure to leave enough space around the base (enclosure) of the luminaire to allow proper, uninterrupted airflow for cooling.

  • Page 34: Powering Up

    ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Powering Up Power-Up Procedure Since Lamp On is the default state, the lamp will strike when the luminaire is powered up for the first time. When AC power is applied, the luminaire will immediately begin a calibration sequence that steps it through full pan and tilt movements.

  • Page 35: Align Lamp For Flat Field

    OWERING Align Lamp for Flat Field The design of the VL2500 spot luminaire optical system is based on a flat field. A flat field is one where there is no detectable hot spot. After a new lamp is installed, it will be necessary to align the lamp to optimize the beam for the flat field.

  • Page 36: Addressing

    ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Addressing Program Starting Address The address setting for DMX console controlled systems is entered using the Menu Display (refer to “Menu Operation” on page 50). The luminaire retains the DMX address even if power is removed. Note: Refer to your console operating instructions for specific information regarding its addressing requirements.

  • Page 37: Chapter 3. Operation

    HAPTER Operation This chapter contains instructions for operating the luminaire using DMX control and for updating the internal software. • Color/Gobo Control • DMX Operation • DMX Mapping • Luminaire Timing • Updating Software 02 .9676 .0019 0 18-November -2004...

  • Page 38: Color/Gobo Control

    UMINAIRE ANUAL Color/Gobo Control The VL2500 Spot Luminaire’s color system is composed of a CYM color mixing mechanism and a fixed color wheel. The following sections describe these components. CYM Crossfade Color Mixing and Dimmer The color mixing mechanism is made up of three graduated color disks: Cyan, Yellow, and Magenta (CYM).

  • Page 39: Standard Colors And Gobos

    PERATION OLOR ONTROL Standard Colors and Gobos The following illustrations show the color and gobo standard configurations. Standard Colors - Wheel 1 (Color Wheel) Light Red Blue Yellow Light Blue Pink Open Orange Amber Lavender Magenta Green Figure 3-3: Standard Colors - Fixed Color Wheel Table 3-1: Standard Color Fixed Color Wheel Part Numbers Position Color Filter...
  • Page 40 ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Standard Gobos - Wheel 2 (Fixed Gobo Wheel) Dust Medium Breakup Circle Pebbles Night Sky Leaves Open Block Wave Vertical Alpha Liquid Tribal Breakup Rays Bars Breakup Breakup Figure 3-4: Standard Gobos - Fixed Gobo Wheel Table 3-2: Standard Gobos (Fixed Gobo Wheel) Part Numbers Position Color Filter...
  • Page 41 PERATION OLOR ONTROL Standard Rotating Gobos 4 Facet Prism Pinwheel open Circle of Ovals Spiral Stones Hypnospiral Figure 3-5: Standard Rotating Gobos Table 3-3: Rotating Gobo Part Numbers Position Gobo Style Part Number OPEN 4 Facet Prism 41.6016.8004 Circle of Ovals 41.6016.6011 Hypnospiral 41.6016.4316...

  • Page 42: Dmx Operation

    VL2500 Spot Channel Mapping These tables assume a DMX start address of 1. When a different starting address is used, this address becomes channel 1 function and other functions follow in sequence. Figure 3-6: VL2500 Spot Luminaire Channel Mapping DMX Channel Parameters...

  • Page 43: Dmx Mapping

    : DMX M PERATION APPING DMX Mapping CYM Crossfade Color Mixing and Dimmer CYM Color Wheels Table 3-4: DMX Map For CYM Crossfade Color Mixing % Value DMX Value Action Open (White) Closed (Full Saturation) Dimmer Wheel Table 3-5: DMX Map For Dimmer % Value DMX Value Action...
  • Page 44 ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Table 3-6: DMX Map For Color/Gobo Wheels (Continued) % Value DMX (0-255) Color Wheel Gobo Wheel Full Frame 2 Full Frame 2 Half Frame Half Frame Full Frame 3 Full Frame 3 Half Frame Half Frame Full Frame 4...
  • Page 45 : DMX M PERATION APPING Table 3-6: DMX Map For Color/Gobo Wheels (Continued) % Value DMX (0-255) Color Wheel Gobo Wheel Half Frame Half Frame Full Frame 5 Full Frame 5 Half Frame Half Frame Full Frame 6 Full Frame 6 Half Frame Half Frame 02.9 676.00 19 0...
  • Page 46 ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Table 3-6: DMX Map For Color/Gobo Wheels (Continued) % Value DMX (0-255) Color Wheel Gobo Wheel Full Frame 7 Full Frame 7 Half Frame Half Frame Full Frame 8 Full Frame 8 Half Frame Half Frame 18-November-2004...
  • Page 47 : DMX M PERATION APPING Table 3-6: DMX Map For Color/Gobo Wheels (Continued) % Value DMX (0-255) Color Wheel Gobo Wheel Full Frame 9 Full Frame 9 Half Frame Half Frame Full Frame 10 Full Frame 10 Half Frame Half Frame Full Frame 11 Full Frame 11 02.9 676.00 19 0...
  • Page 48 ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Table 3-6: DMX Map For Color/Gobo Wheels (Continued) % Value DMX (0-255) Color Wheel Gobo Wheel Half Frame Half Frame Full Frame 12 Full Frame 12 Half Frame Half Frame Open Open Spin F CCW Spin F CCW...
  • Page 49 : DMX M PERATION APPING Table 3-6: DMX Map For Color/Gobo Wheels (Continued) % Value DMX (0-255) Color Wheel Gobo Wheel Spin S CCW Spin S CCW Stop Stop Spin S CW Spin S CW Spin M CW Spin F CW 02.9 676.00 19 0 18-November-2004...

  • Page 50: Rotating Gobo Wheel

    ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Rotating Gobo Index/Rotation Table 3-7: DMX Map for Gobo Index/Rotation % Value DMX (0-255) Wheel Position 0-84 0-216 Index Position Fast Spin CW 86-90 218-233 Variable Rates Slow Spin CW 235-237 Stop Slow Spin CCW 94-99...

  • Page 51: Beam Control

    : DMX M PERATION APPING Beam Control Beam Iris Table 3-9: DMX Map For Beam Iris % Value DMX Value Action Closed Open Edge Table 3-10: DMX Map For Edge % Value DMX Value Action Blooms In (far focus) Blooms Out (near focus) Strobe Table 3-11: DMX Map For Strobe % Value...

  • Page 52: Luminaire Timing

    ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Luminaire Timing Luminaire Timing Channel Information Timing channel control improves the timed moves of certain groups of parameters. Three timing channels are provided, one for Focus (Pan and Tilt), one for color parameters and one for beam parameters.
  • Page 53 PERATION UMINAIRE IMING Table 3-14: Timing Channels Map % Value = Seconds Full Speed 02.9 676.00 19 0 18-November-2004...
  • Page 54 ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Table 3-14: Timing Channels Map (Continued) % Value = Seconds 10.2 10.4 10.6 18-November-2004 0 2.9676 .0019 0...
  • Page 55 PERATION UMINAIRE IMING Table 3-14: Timing Channels Map (Continued) % Value = Seconds 02.9 676.00 19 0 18-November-2004...
  • Page 56 ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Table 3-14: Timing Channels Map (Continued) % Value = Seconds 18-November-2004 0 2.9676 .0019 0...
  • Page 57 PERATION UMINAIRE IMING Table 3-14: Timing Channels Map (Continued) % Value = Seconds 02.9 676.00 19 0 18-November-2004...
  • Page 58 ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Table 3-14: Timing Channels Map (Continued) % Value = Seconds 18-November-2004 0 2.9676 .0019 0...

  • Page 59: Control Channel Functions

    PERATION UMINAIRE IMING Table 3-14: Timing Channels Map (Continued) % Value = Seconds Follows Cue Data Control Channel Functions The following control actions must be accomplished with zero time transition or with timing disabled. Discrete values must be used and not manual controls such as faders or encoders. Table 3-15: Control Channel Functions Control Channel Value Control...

  • Page 60: Updating Software

    ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Updating Software Reprogramming Luminaires In some cases, it may be desirable to upgrade the luminaire’s operating software. This process requires a PC, VLDownload.exe, .bin files and the Luminaire Programming Kit (28.9661.0054). Components Overview Computer Requirements •...

  • Page 61: Reprogramming Procedure

    PERATION PDATING OFTWARE Reprogramming Procedure Note: Up to 32 luminaires can be programmed at the same time if they are data linked together. Refer “Connecting Data and Power” on page 17. (Programming more than 32 luminaires will require programming in batches of 32 or less.) To update luminaire software: Step 1.
  • Page 62 ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Note: Version dates shown in this graphic are for illustration purposes only and may not correspond to the version you are downloading. Click to download all Click to download specific software listed software versions version to connected luminaire(s) to connected luminaire(s)

  • Page 63: Transferring Software From Luminaire To Luminaire

    PERATION PDATING OFTWARE Verify software version at luminaire: Step 1. At Menu Display, press [Menu]. Step 2. Press [Up] / [Down] arrows until Fixture appears. Press [Enter]. Step 3. Press [Up] / [Down] arrows until Version appears. Press [Enter]. The first half of the version date will be displayed as MM/DD/YY (month/day/year): For example, 07/21/02 = July 21, 2002 Press [Enter] to display second half of version date.
  • Page 64 ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Step 4. Press [Up] / [Down] arrows until Download appears. Press [Enter]. Step 5. OK? will be displayed. Press [Enter] to accept. Step 6. Download will proceed. (Download will take 4-5 seconds.) The number of blocks displayed will be less in a luminaire-to-luminaire download than in a PC-to-luminaire download for the same software version.

  • Page 65: Chapter 4. Menu System

    HAPTER Menu System This chapter contains instructions for operating the luminaire using the Menu Display feature. • Menu Operation • Self Tests 02 .9676 -0019 0 18-November -2004...

  • Page 66: Menu Operation

    ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Menu Operation What Is the Menu System? The menu system is a programmable set of commands used to configure, address, operate, and test the luminaire. The menu system is controlled at the Menu Display available at the enclosure input panel. Menu Display AC PWR DATA IN...

  • Page 67: Default State

    YSTEM PERATION To enter the menu system, first press [Menu]. The functions displayed will be 1st level functions. Scroll through the 1st level functions by pressing [Up] / [Down] arrows. Once the desired function appears in the display, press [Enter]. You are now at the 2nd level. Once again, press the [Up] / [Down] arrows to scroll through 2nd level functions.

  • Page 68: Menu System Overview

    ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Menu System Overview The following is a graphic representation of the entire menu system. Address Manual value value Tilt value Dimmer value Setup Model Wash Strobe value Spot Cyan value Yellow value Config Power...

  • Page 69: Menu System Functions

    YSTEM PERATION Menu System Functions Table 4-1: Menu System Chart 1st Level 2nd Level 3rd Level 4th Level 5thLevel Address XXX Address value DMX Address SetUp Model Spot Select Wash Luminaire Type Config Lamp Lamp Options Power Lamp Power ON (default) System Configuration Power Up Lamp Power-up...
  • Page 70 ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Table 4-1: Menu System Chart (Continued) 1st Level 2nd Level 3rd Level 4th Level 5thLevel Scrolls error messages * Fixture StatusStatus/Error Display or displays OK Re-Cal Recalibrate LumID Luminaire ID XXXX. Luminaire ID Number Version Software Version XX/XX/XX Version Date Fixt Hrs Fixture Hours On...
  • Page 71 YSTEM PERATION Table 4-1: Menu System Chart (Continued) 1st Level 2nd Level 3rd Level 4th Level 5thLevel Test (cont.) Press [Menu] to RotGobo Rotating Gobo RunTest Wheel stop tests GobIndx Rotating Gobos RunTest Indexes FixGobo Fixed Gobo Wheel RunTest Edge Edge RunTest Zoom Zoom RunTest...

  • Page 72: Function Definitions

    ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Function Definitions Each menu item is listed in the first column by its display abbreviation. The abbreviations appear in alphabetical order as opposed to their position in the menu display sequence for easy reference. Table 4-2: Menu Function Definitions Display Definition...
  • Page 73 For selecting which ( Model ) of luminaire - spot or wash. Spot Spot Luminaire Sets the software to work in a VL2500 Spot Luminaire. Status Status/Error Display Provides the status of the fixture ( Fixture ) and any error messages.
  • Page 74 ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Table 4-2: Menu Function Definitions (Continued) Display Definition Purpose Strobe Strobe Specifies strobe function for manual control ( Manual ) or for testing ( Test ). SWAP Swap Swaps pan and tilt functions for special focus requirements such as moving mirror mechanisms.

  • Page 75: Self Tests

    YSTEM ESTS Self Tests Running Parameter Tests The luminaire is capable of running self tests by using the TEST menu functions. For complete details and values for each test refer to “Diagnostic Tests” on page Note: After 10 seconds of inactivity, the menu display will change to the default state showing the address.
  • Page 76 ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Movement Disable The Movement option allows pan and tilt to be disabled so that the luminaire can be placed in any position for testing without movement occurring. In order to regain full control of the luminaire, Movement will need to be enabled after testing.

  • Page 77: Diagnostic Tests

    YSTEM ESTS Diagnostic Tests The following diagnostic tests are available in the test menu. Test Descriptions All Seq....Tests all functions in sequential order. Pan/Tilt ....Tests different pan and tilt movements. Pan...... Tests different pan movements. Tilt ....... Tests different tilt movements. Dimmer....
  • Page 78 ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Notes 18-November-2004 02 .9676- 0019 0...

  • Page 79: Appendix A. Troubleshooting And Maintenance

    PPENDIX Troubleshooting and Maintenance This appendix provides instructions for troubleshooting and performing routine maintenance which may be necessary during the life of the luminaire. • Troubleshooting • Routine Maintenance WARNING: All maintenance procedures are to be performed with power removed from the luminaire.

  • Page 80: Troubleshooting

    ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Troubleshooting Error Messages If a problem occurs during luminaire calibration, at the end of the calibration sequence the Menu Display will cycle through any applicable error message(s), one at a time until the end of the list is reached.

  • Page 81: Troubleshooting Guide

    ROUBLESHOOTING AND AINTENANCE Troubleshooting Guide If a problem is suspected, first try recalibrating the luminaire to prompt an error message. The chart below provides possible causes and remedies for various error messages and/or symptoms. CAUTION: Some troubleshooting is included for reference only. Performing remedies may void product warranty.

  • Page 82: Routine Maintenance

    ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Routine Maintenance Lamp Replacement WARNING: Remove power from luminaire before performing maintenance. Tools: Screwdriver, slotted Cotton gloves To replace lamp: Step 1. Remove power from luminaire. WARNING: Lamps will be extremely HOT after operation. Allow lamp to cool before replacing. Step 2.
  • Page 83 ROUBLESHOOTING AND AINTENANCE CAUTION: Wear cotton gloves or other covering while servicing lamp. Touching lamp glass with bare fingers will leave oil and may cause the lamp to explode or reduce lamp life. If required, use alcohol and cotton cloth to thoroughly clean glass portion of lamp. Step 4.

  • Page 84: Color Filter Replacement

    ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Color Filter Replacement WARNING: Remove power from luminaire before performing maintenance. Tools: Screwdriver, Phillips #2 Cotton gloves To remove and replace a color filter: Step 1. Remove power from luminaire. Step 2. At removable cover, using #2 Phillips screwdriver, turn two captive screws and remove cover.
  • Page 85 ROUBLESHOOTING AND AINTENANCE Note: In some cases it is easier to slide bulkhead partially out of head assembly to access color filters. To do this, use #2 Phillips screwdriver to turn captive screw one-quarter turn and slide bulkhead upward. Disconnect motor connections as necessary. Step 3.

  • Page 86: Fixed Gobo Replacement

    ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Fixed Gobo Replacement WARNING: Remove power from luminaire before performing maintenance. WARNING: Users of VARI❋LITE luminaires should not install or use metal gobos. The use of metal gobos in any VARI❋LITE product may damage the luminaire and could void the luminaire’s warranty. Tools: Screwdriver, Phillips #2 Cotton gloves...
  • Page 87 ROUBLESHOOTING AND AINTENANCE CAUTION: Do not touch gobos with bare fingers. Wear cotton gloves or other covering while replacing. Clean with glass cleaner and soft cloth if required. Note: In some cases it is easier to slide bulkhead partially out of head assembly to access gobos. To do this, use #2 Phillips screwdriver to turn captive screw one-quarter turn and slide bulkhead upward.

  • Page 88: Rotating Gobo Replacement

    ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Rotating Gobo Replacement WARNING: Remove power from luminaire before performing maintenance. WARNING: Users of VARI❋LITE luminaires should not install or use metal gobos. The use of metal gobos in any VARI❋LITE product may damage the luminaire and could void the luminaire’s warranty. Tools: Screwdriver, Phillips #2 Hook and Pick tool (or small slotted screwdriver)
  • Page 89 ROUBLESHOOTING AND AINTENANCE Step 3. At rotating gobo wheel, rotate until required gobo/filter is accessible. Step 4. FOR GAGS OR GOBOS THAT DO NOT REQUIRE A CARRIER - Locate end of coiled spring which is fitted under carrier tab. Using hook and pick tool or small slotted screwdriver, push end of spring from under tab until it is free.

  • Page 90: Cleaning Optical Lenses And Filters

    ❋ VARI LITE® - VL2500™ S ’ UMINAIRE ANUAL Cleaning Optical Lenses and Filters WARNING: Remove power from luminaire before performing maintenance. The front lens, color filters, and gobos may require cleaning after extended use. Acetone or Isopropyl Alcohol (follow manufacturer’s direction on handling and use of these products) can be used along with a soft, lint-free cloth to clean these components.

  • Page 91: Appendix B. Technical Specifications

    PPENDIX Technical Specifications Mechanical Color Mixing System A three-filter CYM cross-fading mechanism. A fixed color wheel with 11 interchangeable color filters and one open space capable of continuous rotation for additional effects. Gobo Wheels One, Six-position rotating gobo wheel with five rotatable, indexable gobo positions and one open position.

  • Page 92: Optical

    Compatible with a wide variety of DMX consoles. Mounting Position The luminaire can be mounted and operated in any orientation. Photometric VL2500 Spot Luminaire - 700W Metal Halide (All data taken with a seasoned light source at 20 hours of life.) BEAM BEAM...
  • Page 93 Returning Parts for Service Obtaining RMA Number and Returning Parts 1. Contact Service Center. 2. Request Return Material Authorization (RMA) number. 3. Do not remove glass color discs from luminaire subassemblies. 4. Package all parts being shipped. Please take great care in packing your items. Wrap all subassemblies and loose parts in bubble wrap or specialty packing material (if required) before shipping.
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  • Page 96 Vari-Lite 10911 Petal Street Dallas, Texas 75238 1-877-VARI-LITE www.vari-lite.com ©2004 Genlyte Group LLC. All rights reserved.

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