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Fitness Equipment
2000 series
Installation manual
Minivator 2000 series Installation Manual
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Contents
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Table of Contents
Table of Contents
Special Installation Tools Required
Electrical Power Supply
Recommended Lubricant
Round the Corner Stairlift Infra Red Handset Installation
Deluxe Seat
To Install the Power Supply and Handsets
To Install Multiple (3+) Handsets
Button Combinations
Fitting the Track to Wooden Stairs
Wiring the Charge Contacts
Earth Bonding - Track
Heavy Duty Requirements
To Fit the Track to Concrete Steps
Installing Inside Rails
Wire the Hinge Enable Switches
Fitting the Powered Hinge Track Top Handset and PCB
Fitting a Hinged Track
Schematic Wiring - Hinge Track PCB
Hinge Track DIP Switch Setting - LH
Hinge Track DIP Switch Setting - RH
DIP Switch Access
Ping Operation for Hinge Track
Fitting the Stairlift Chassis
Appendix
DIP Switch Setting - Outside Rail RH
DIP Switch Setting - Outside Rail LH
To Change the Hand Required for Control Deluxe Seat
Fit Upholstery to the Seat
Appendix 1 Block Electrical Diagram - Classic Seat - Infra Red System
Appendix 2 Block Electrical Diagram - Deluxe Seat - Infra Red System
Appendix 3 Main PCB - Infra Red System
Appendix 4 Charging Circuit
Appendix 5 Handset Wiring Schematic - Infra Red System, Non Hinged Track
Appendix 6 Handset Wiring Details - Infra Red System, Hinged Track
Appendix 7 DIP Switch Settings Main Controller PCB
Appendix 8 Hinge Control Box Battery Connections
Appendix 9 Hinge Controller Connections
Appendix 10 Hinge Enable Switch Connections
Appendix 11 Hinge Track Controller Connections
Appendix 12 Hinge Track Block Diagram
Appendix 13 Hinge Status L.E.D. Connections
Appendix 14 Interface PCB - Jumper Settings - Inductive Loop Systems
Appendix 15 Overall Electrical Installation Circuit - Inductive Loop - UK
Appendix 16 Inductive Loop Installation
Inductive Loop Overide Jumper Settings
Appendix 18 Electrical Diagram - Overall Electrical Installation Circuit - CANADA
Appendix 19 Typical Installation Sheet
Appendix 19B Typical Installation Sheet
Appendix 20 Fault Finding
Appendix 21 Minivator RTC 2000 Test Certificate - How to Test
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Electrical Power Supply
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Fitting the Stairlift Chassis
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Appendix 1 Block Electrical Diagram - Classic Seat - Infra Red System
4
Appendix 18 Electrical Diagram - Overall Electrical Installation Circuit - Canada
5
Appendix 20 Fault Finding
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Minivator 2000 Series
000137.5411 issue 01 - 07 2003
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Summary of Contents for Minivator 2000 series
Page 1
Minivator 2000 Series 000137.5411 issue 01 - 07 2003...
Page 2: Table Of Contents
Minivator RTC 2000 Test Certificate - How to test © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 3: Special Installation Tools Required
The installation engineer must check with Minivator for the latest Installation Manual issue No. © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 4: Round The Corner Stairlift Infra Red Handset Installation
Figure 1 shows the deluxe seat Fig. 1 © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 5: To Install The Power Supply And Handsets
Fig. 4 © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 6: To Install Multiple (3+) Handsets
Fig. 6A © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 7
Fig. 9 handsets should illuminate their LEDs. © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 8: Button Combinations
Fig. 12 The handsets are now programmed. © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 9: Fitting The Track To Wooden Stairs
Fig. 15 © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 10
(Fig. 18). Lock nut Fig. 18 © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 11: Wiring The Charge Contacts
End cap Fig. 21 © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 12: Earth Bonding - Track
5.5mm masonry drill and insert suitable Rawplugs. © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 13: Installing Inside Rails
Fig. 25 © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 14
© This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 15
Note; magnets do not neccessarily sit in the above sequence. © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 16: Wire The Hinge Enable Switches
PCB in place. See appendix No. 6. © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 17: Schematic Wiring - Hinge Track Pcb
Note: In this mode the transmitter has to be permanently powered. Fig. 36 © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 18: Fitting The Stairlift Chassis
(Fig. 39 and 40). Fig. 39 © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 19: Appendix
Toggle loom/ switch Fig. 42 © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 20
CHECK THAT THE BOLTS ARE retaining bolts CORRECTLY TIGHTENED. Fig. 44 © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 21
INSIDE POWER PACK Fig. 45A Fig. 46 © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 22: Dip Switch Setting - Outside Rail Rh
13 Give a demonstration to the client. Fig. 49 © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 23: To Change The Hand Required For Control Deluxe Seat
Power unit and seat chassis looms Fig. 52 © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 24: Fit Upholstery To The Seat
The seat backrest and cushions are held in place with Velcro pads (Fig. 55). Fig.55 © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 25: Appendix 1 Block Electrical Diagram - Classic Seat - Infra Red System
Appendix 1 Block electrical diagram - classic seat - Infra red system Fig. 56 © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 26: Appendix 2 Block Electrical Diagram - Deluxe Seat - Infra Red System
Appendix 2 Block electrical diagram - deluxe seat - Infra red system Fig. 57 © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 27: Appendix 3 Main Pcb - Infra Red System
Fig. 58 Appendix 4 Charging circuit. Fig. 59 © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 28: Appendix 5 Handset Wiring Schematic - Infra Red System, Non Hinged Track
Appendix 6 Handset wiring details - Infra red system, hinged track Fig. 60 © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 29: Appendix 7 Dip Switch Settings Main Controller Pcb
Appendix 8 Hinge control box battery connections Fig. 62 © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 30: Appendix 9 Hinge Controller Connections
Enable Switch SERIES CONNECTED Hinge Controller Fig. 64 © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 31: Appendix 11 Hinge Track Controller Connections
Appendix 12 Hinge track block diagram Fig. 66 © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 32: Appendix 13 Hinge Status L.e.d. Connections
Appendix 14 Interface PCB - jumper settings - Inductive loop systems Fig. 68 © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 33: Appendix 15 Overall Electrical Installation Circuit - Inductive Loop - Uk
Appendix 15 Overall electrical installation circuit - Inductive loop - UK Fig. 69 © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 34: Appendix 16 Inductive Loop Installation
Fig. 71 INDUCTIVE LOOP PCB JUMPER SETTINGS © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 35: Appendix 18 Electrical Diagram - Overall Electrical Installation Circuit - Canada
Appendix 18 Electrical diagram - overall electrical installation circuit - CANADA Fig. 72 © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 36: Appendix 19 Typical Installation Sheet
Appendix 19 Typical installation sheet (1) Fig. 73 © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 37: Appendix 19B Typical Installation Sheet
Appendix 19B Typical installation sheet (2) Fig. 74 © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 38: Appendix 20 Fault Finding
© This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 39: Appendix 21 Minivator Rtc 2000 Test Certificate - How To Test
Note: The Test Certificates are supplied separately by Minivator. © This manual is the intellectual copyright of Minivator Ltd. No changes may be made without prior consultation with Minivator Ltd. This manual may not be reprinted without the agreement of Minivator Ltd...
Page 40
Minivator Ltd. 82, First Avenue, Pensnett Estate, Kingswinford, West Midlands. DY6 7FJ. England. Tel. 44(0)1384 408700. Fax. 44(0)1384 408719 E mail. sales@minivator.co.uk...
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