WARRIOR 150 Operating Instructions Manual

WARRIOR 150 Operating Instructions Manual

150 psi pressure washer

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150 PSI
Operating instructions (ENG)
MODELS:
WARRIOR 150
WARRIOR 150-10
WARRIOR 150-05
Read this instructions before using the machine.
760-171

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Summary of Contents for WARRIOR 150

  • Page 1 150 PSI Operating instructions (ENG) MODELS: WARRIOR 150 WARRIOR 150-10 WARRIOR 150-05 Read this instructions before using the machine. 760-171...
  • Page 2: Machine Data Log / Overview

    Machine Data Log / Overview OVERVIEW The Warrior is an electric powered carpet extractor intended for commercial use. This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank.
  • Page 3: Table Of Contents

    Machine Operation ......10 Warrior Warranty......52 Chemicals .
  • Page 4: How To Use This Manual

    How to Use This Manual This manual contains the following sections: The SAFETY section contains important information regarding hazardous or unsafe practices of the • How to Use This Manual machine. Levels of hazards are identified that could • Safety result in product damage, personal injury, or severe •...
  • Page 5: Safety

    Safety IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. To reduce the risk of fire, electric shock, or injury: Connect to a .
  • Page 6: Hazard Intensity Level

    Safety The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
  • Page 7: Grounding Instructions

    Safety Grounding Instructions THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine.
  • Page 8: Technical Specifications

    Operations ITEM MEASURE MODEL Electrical 115 Volt, 60 hz, 15A Solution Pump 150 psi Solution Capacity 13 Gal Recovery Capacity 11Gal Height 43 inches Length 30 inches Width 22 inches Vaccum Motor Dual 2 Stage Weight- Empty 113 lbs WARRIOR...
  • Page 9: Operations

    Operations Controls CIRCUIT INDICATOR 6. Heater Temperature Light (Units with Heat Only) 1. Vacuum Accessory Tool Hook-up 7. Breaker for Vacuum 2 2. Solution Pump Switch 8. Breaker for Vacuum 1 3. Vacuum 1 Switch 9. Solution Accessory Tool Hook-up 4.
  • Page 10: Machine Operation

    Operations Machine Operation Only use chemicals approved for use with this machine. Use of non-compatible chemicals may cause machine damage and will not be covered under the Care must be exercised in the use of all chemicals. warranty. Carefully read ingredients on manfacturer's Chemicals are poisonous and can pose a health risk.
  • Page 11: Pre-Run Inspection

    Turn the hea ter switch on. The red light on the heater switch will be on when the heater switch is on. The red 150 PSI pump priming instructions: heater temperature light will be on when the hea ter is...
  • Page 12: Cleaning

    Operations Cleaning Always use defoamer if foaming occurs. Foam will suspend large particles that may damage vacuum(s) as well as allow liquid into the vacuum motor(s) without activating the float shutoff. 1. Prior to cleaning, make certain that the nozzle is functioning properly.
  • Page 13: Maintenance

    Maintenance Periodic Maintenance Daily/Regular Maintenance Twice a month, flush a white vinegar solution (one quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the machine. This Before making any repairs or adjustments to the will prevent build-up of alkaline residue in the system. machine, disconnect the power cords from the If spray jets become clogged, remove the spray tips, electrical source.
  • Page 14: Vacuum Motor Replacement

    Maintenance Vacuum Motor Carbon Brushes Replacement Only qualified maintenance personnel are to End Cap perform the following repairs. Vacuum Motor Replacement Carbon Brushes 1. Turn off all switches and unplug machine. 2. Remove hardware under front of machine to WARNING: The access component compartment.
  • Page 15: Solution Pump Replacement

    Maintenance Solution Pump Replacement Only qualified maintenance personnel are to perform the following repairs.
  • Page 16: Troubleshooting

    Maintenance Troubleshooting PROBLEM CAUSE SOLUTION Unit not plugged in Connect unit to 3 prong grounded outlet. Loss of Power Dead electrical circuit Check building circuit breaker or fuse box. Faulty power cord Replace Receptacle not grounded Contact an electrician to check building's wiring Electrical shock Have a trained service technician check Internal wiring problem...
  • Page 17 Notes:...
  • Page 18: Parts

    PARTS...
  • Page 19: Control Panel

    Control Panel...
  • Page 20 Elbow 45,Street 1/4 410-205 MS, 10-32 x 1/2 Panphil SS 305-075 Switch, SPST 2-Posi on Rocker 340-180 Boot, Seal Breaker 845-081 Control Panel 475-040 Gasket 1/8 x 1 400-150 Locknut 10 x 32 Nylon SS 703-008 Decal Warrior Panel 340-162 Breaker 15A...
  • Page 21: Control Panel With Heat

    Control Panel with Heat...
  • Page 22 Switch, SPST 2-Posi on Rocker 340-180 Boot, Seal Breaker 845-081 Control Panel 475-040 Gasket 1/8 x 1 400-150 Locknut 10 x 32 Nylon SS 703-008 Decal Warrior Panel 340-162 Breaker 15A 320-110 Lamp, Panel 110V 305-076 Switch, Lighted 2-Posi on Rocker...
  • Page 23: Electrical With 2 Stage Vacuum

    Electrical with 2 Stage Vacuum...
  • Page 24: Electrical With 2 Stage Vacuum

    Electrical with 2 Stage Vacuum PART NO DESCRIPTION NOTE 400-165 Locknut, 1/2 Steel/Strain Relief 405-615 Bolt, 1/4 x 1/2 335-015 Strain Relief, 14 Gauge 325-015 Connector, 5 Posi on, Push Wire 415-125 FW, 1/4 SS 465-084 BRKT, Cord Strain Relief 315-015 Cord, 25’...
  • Page 25: Electrical With Heat

    Electrical with Heat...
  • Page 26 Electrical with Heat PART NO DESCRIPTION NOTE 400-165 Locknut, 1/2 Steel/Strain Relief 410-205 MS, 10-32 x 1/2 Panphil SS 335-015 Strain Relief, 14 Gauge 325-015 Connector, 5 Posi on, Push Wire 415-125 FW, 1/4 SS 465-084 BRKT, Cord Strain Relief 315-015 Cord, 25’...
  • Page 27: Frame

    Frame...
  • Page 28 PART NO DESCRIPTION NOTE 455-075 Caster, Swivel 4” 455-090 Hubcap, 5/8 Shaft 400-010 Hex Nut, 1/4 x 20 Zinc 415-120 FW, 1/4 zinc 415-165 FW, 5/8 SS 455-085 Hubcap, 9.5 Wheel 455-080 Wheel, 12 x 2.25 845-090 Frame, Base, Warrior...
  • Page 29: Heater

    Heater...
  • Page 30 Heater PART NO DESCRIPTION NOTE 572-042 Blue Neptune 1/4 572-125 Pulse Hose 3/8 581-015 Crimp FTNG, 1/4 HP Hose - 1/4 MPT SVL 581-065 Crimp FTNG, 3/8 Pulse Hose – 1/4 MPT SVL 550-035 Check valve, 1/4 FM x FM 490-005 Foamed Casing, Round 1850W 425-040...
  • Page 31: Labels

    Labels...
  • Page 32 Labels PART NO DESCRIPTION NOTE 703-006 Decal Warrior LH 703-007 Decal Warrior RH 703-008 Decal Warrior Panel...
  • Page 33: Pump

    Pump...
  • Page 34 Pump PART NO DESCRIPTION NOTE 511-105 Pump, 150 PSI 115V 585-110 Nylon, 90 Barb 1/2 x 3/8 NPT 510-090 Nylon, 90 Barb 3/8 x 3/8 NPT 425-005 Clamp #6 555-182 Elbow 45, 1/4 FEM. Extruded 572-155 Poly Spring hose, 1/2 572-041 L.P.
  • Page 35: Pump With Heat

    Pump with Heat TO HEATER FROM SOLUTION TANK...
  • Page 36 Pump with Heat PART NO DESCRIPTION NOTE 511-105 Pump, 150 PSI 115V 585-110 Nylon, 90 Barb 1/2 x 3/8 NPT 555-210 Elbow 90, 3/8 MPT x 1/4 MPT 425-005 Clamp #6 550-035 Check valve, 1/4 FM x FM 572-155 Poly Spring hose, 1/2...
  • Page 37: Recovery

    Recovery...
  • Page 38 Float Screen Cage 2” 465-082 BRKT, Cord Mount 590-419 PVC Hose Barb, 2” HB x 1 1/2” MPT 410-265 MS, 5/16 x 2-1/2 Pan Phil SS 595-010 ABS Pipe, 2” 415-420 Machined Washer 1 7/8 465-066 Brace, Warrior Tank (W/O Heat Model)
  • Page 39: Solution

    Solution...
  • Page 40 Solution...
  • Page 41: Vacuum, 2-Stage/3-Stage

    Vacuum, 2-Stage, 3-Stage...
  • Page 42 Vacuum, 2-Stage, 3-Stage PART NO. DESCRIPTION NOTES: 400-135 Locknut, 1/4 x 20 Nylon Zinc 410-221 MS, 10-32 1-1/2 RH Soc 425-015 Clamp, #28 415-120 FW, 1/4 Zinc 415-115 FW, #10 SS 355-220 Manifold, Dual Vacuum 475-072 Gasket, Vacuum Manifold 405-065 6”...
  • Page 44: Wiring 2-2 Stage Vacuum

    Wiring - 3 Stage Vacuum...
  • Page 45: Wiring With Heater

    Wiring with Heat...
  • Page 46: Circuit Indicator Option

    WARRIOR 150 MODEL W/ OPTIONAL CIRCUIT INDICATOR CIRCUIT INDICATOR RELAY 240V RELAY 120V SOCKET...
  • Page 47 CIRCUIT INDICATOR PARTS LIST PART NO. DESCRIPTION NOTES: 845-036 Plate 320-111 Lamp 305-057 Relay 120V 305-058 Socket 305-059 Relay 240V 703-108 Decal 465-045 Relay Bracket...
  • Page 48 W15 2-3 STAGE VAC W/ OPTIONAL CIRCUIT INDICATOR WIRING PAGE 1...
  • Page 49 W15 2-3 STAGE VAC W/ OPTIONAL CIRCUIT INDICATOR WIRING PAGE 2...
  • Page 50 W15 HEATER MATE W/ OPTIONAL CIRCUIT INDICATOR WIRING PAGE 1...
  • Page 51 W15 HEATER MATE W/ OPTIONAL CIRCUIT INDICATOR WIRING PAGE 2...

This manual is also suitable for:

150-10150-25

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